Panasonic TH-32CS510S Service Manual
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Panasonic TH-32CS510S Service Manual

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TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.1.1. Leakage Current Cold Check---------------------- 3
1.) --------------------------------------------------------- 3
2 Warning -------------------------------------------------------------- 4
2.2. About lead free solder (PbF)---------------------------- 5
3 Service Navigation ----------------------------------------------- 6
3.1. Service Hint ------------------------------------------------- 6
4 Specifications ----------------------------------------------------- 7
5 Service Mode ------------------------------------------------------ 9
5.1. How to enter into Service Mode ----------------------- 9
5.1.1. Purpose ------------------------------------------------- 9
5.1.2. Key command ----------------------------------------- 9
5.1.3. How to exit---------------------------------------------- 9
5.1.4. Contents of adjustment mode --------------------- 9
5.1.5. Display of SOS History -----------------------------10
5.1.6. Exit-------------------------------------------------------10
Model No.
Chassis:
Destination:
PAGE
5.1.7. Hotel Mode-------------------------------------------- 11
6 Troubleshooting Guide --------------------------------------- 12
6.1. Check of the IIC bus lines------------------------------ 12
6.1.1. How to access --------------------------------------- 12
6.1.2. Self-check indication only ------------------------- 12
shipment setting ------------------------------------- 12
6.1.4. Exit ------------------------------------------------------ 12
6.1.5. Screen display --------------------------------------- 12
6.2. Power LED Blinking timing chart --------------------- 13
6.3. Method of detecting SOS ------------------------------ 13
6.4. LCD Panel test mode ----------------------------------- 14
6.5. No Power--------------------------------------------------- 14
7.1. LED Panel Preparation --------------------------------- 15
7.3. Sticking Barrier & SP Bracket ------------------------ 17
7.5. Installation A/P Board ----------------------------------- 19
7.6. Installation Side AV Bracket --------------------------- 20
ORDER NO. MTV1502352CE
TH-32CS510S
KM26
SINGAPORE
© Panasonic Corporation 2015.
LED TV
PAGE

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Summary of Contents for Panasonic TH-32CS510S

  • Page 1: Table Of Contents

    5.1.4. Contents of adjustment mode --------------------- 9 7.4. Installed Vesa Metal & PED Metal ------------------- 18 7.5. Installation A/P Board ----------------------------------- 19 5.1.5. Display of SOS History -----------------------------10 5.1.6. Exit-------------------------------------------------------10 7.6. Installation Side AV Bracket --------------------------- 20 © Panasonic Corporation 2015.
  • Page 2 TH-32CS510S 7.7. Installation Metal AV Bracket-------------------------- 21 7.8. Sticking Felt at Cabinet --------------------------------- 22 7.9. Label Sticking --------------------------------------------- 23 7.10. Pop Sticker & Label Sticking -------------------------- 24 7.11. Fan Bag Assembly--------------------------------------- 25 7.12. Pedestal Ass’y -------------------------------------------- 26 7.13. Tightening Screw----------------------------------------- 27 7.14.

  • Page 3: Safety Precautions

    TH-32CS510S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-32CS510S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-32CS510S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-32CS510S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFD, ADV, LD4, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/RM/CATS Repairable...

  • Page 7: Specifications

    TH-32CS510S 4 Specifications Dimensions (W  H  D) 734 mm  502 mm  184 mm (With Pedestal) 734 mm  437 mm  69 mm (TV only) Mass Net (With Pedestal) Net (TV only) Power source AC 220-240 V, 50 / 60 Hz...
  • Page 8 TH-32CS510S Aerial input VHF / UHF Operating Conditions Temperature : 0°C - 35°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range* IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz...

  • Page 9: Service Mode

    TH-32CS510S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-32CS510S Main item Sub item Sample Data OPTION Boot STBY-SET EMERGENCY CLK MODE CLOCK Y/C DELAY DYNAMIC OPT 1 00000000 OPT 2 11100110 OPT 3 00001001 OPT 4 00000000 EDID-CLK HIGH SRV-TOOL DRV CHECK DYNAMIC 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication.

  • Page 11: Hotel Mode

    TH-32CS510S 5.1.7. Hotel Mode Item Function 1. Purpose Hotel Mode Select hotel mode On/Off Restrict a function for hotels. Initial INPUT Select input signal modes. 2. Access command to the Hotel mode setup menu. Set the input, when each time power is switched...

  • Page 12: Troubleshooting Guide

    TH-32CS510S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 13: Power Led Blinking Timing Chart

    TH-32CS510S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:...

  • Page 14: Lcd Panel Test Mode

    TH-32CS510S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 15: Disassembly And Assembly Instructions

    TH-32CS510S 7 Disassembly and Assembly Instructions 7.1. LED Panel Preparation 1. Install PCB to LED Panel Case. 2. Fix LED panel to LED Panel Case by slide into hook. 3. Install LED Panel Case Assy to Cabinet. No Part No...

  • Page 16: Lcd Panel Fixing & Handling Method

    TH-32CS510S 7.2. LCD Panel Fixing & Handling Method 1. Place down the cabinet as shown below. 2. Fix LCD panel into the cabinet by taking below precautions. Other general precautions 1. Do not press panel surface to avoid blue spot on the panel display.

  • Page 17: Sticking Barrier & Sp Bracket

    TH-32CS510S 7.3. Sticking Barrier & SP Bracket 1. Stick barrier to panel. 2. Installed SP bracket to panel. No Part No Description 001 TMK4GX187 BARRIER 002 TKP5ZA41902 SP BRACKET...

  • Page 18: Installed Vesa Metal & Ped Metal

    TH-32CS510S 7.4. Installed Vesa Metal & PED Metal 1. Fix VESA METAL at panel. 2. Installed PEDESTAL METAL at panel. No Part No Description 001 TKZ5ZX50831 VESA METAL 002 TKZ5ZC50391 PEDESTAL METAL BRACKET...

  • Page 19: Installation A/P Board

    TH-32CS510S 7.5. Installation A/P Board 1. Install P-BOARD. 2. Install A-BOARD. No Part No Description 001 TMX5ZE0041 A-PCB BRACKET 002 TES5ZA001 GROUND SPRING...

  • Page 20: Installation Side Av Bracket

    TH-32CS510S 7.6. Installation Side AV Bracket 1. Fix SIDE AV BRACKET. 2. Fix KEY BUTTON. 3. Installed WIFI DONGLE. No Part No Description 001 TBX5ZA03303 KEY BUTTON BRACKET 002 TKP5ZA48903 SIDE AV BRACKET 003 TUX5ZX0351 WIFI METAL 004 K1HY05YY0222 WIFI USB CABLE...

  • Page 21: Installation Metal Av Bracket

    TH-32CS510S 7.7. Installation Metal AV Bracket Installed VESA METAL. No Part No Description 001 TKU5ZC06604 BACK COVER 002 TKZ4GX5034 VESA METAL (BC)

  • Page 22: Sticking Felt At Cabinet

    TH-32CS510S 7.8. Sticking Felt at Cabinet Stick FELT at CABINET follow picture. No Part No Description FELT (0.35t  710  8) 001 TMK4GA183 FELT (0.35t  410  5) 002 TMK4GA234 FELT (0.35t  580  10) 003 TMK4GA077...

  • Page 23: Label Sticking

    TH-32CS510S 7.9. Label Sticking Stick labels and sticker follow accordingly. (rub evently at least twice). No Part No Description 001 TBM4GD6634 MODEL NAME PLATE 002 TBM4GU3151 KEY IND. SHEET...

  • Page 24: Pop Sticker & Label Sticking

    TH-32CS510S 7.10. Pop Sticker & Label Sticking 1. Peel off the Protection Tape at cabinet. 2. Stick labels to cabinet then blow set with ioning air (Ionizers). 3. Then properly return the protection Tape to its original position. No Part No...

  • Page 25: Fan Bag Assembly

    TH-32CS510S 7.11. Fan Bag Assembly 1. (Fall Prevention Accessories Ass’y) Insert all screws and Fall - Prevention Band into bag and ensure bag fully seal (lock). 2. Insert all part into cover for fan bag. 3. Direction and sequence (depend by model - Refer part list for detail).

  • Page 26: Pedestal Ass'y

    TH-32CS510S 7.12. Pedestal Ass’y Fix rubber foot 5 pc at Pedestal cover. No Part No Description TBL5ZB33361 BASE COVER TBL5ZG30211 RUBBER FOOT TPE4GH055 BAG FOR PEDESTAL...

  • Page 27: Tightening Screw

    TH-32CS510S 7.13. Tightening Screw 1. Fix screw according to picture below. 2. Stick felt to SP and attach to SP bracket. No Part No Description Remarks 001 THEJ036J SCREW (A2/P5/VESA2/MTLBRKT4/SP4/WIFI3) 6 ± 1 Kgfcm 002 TMK4GG100 SP SPONGE 003 L0EYAA000052...

  • Page 28: Tightening Screw B/Cover

    TH-32CS510S 7.14. Tightening Screw B/Cover Fix SCREW at B/COVER. No Part No Description Remarks 001 THTD037J SCREW (TERMINAL3/CTRLBTN1/BC12) 6 ± 1 Kgf.cm 002 THEC1509 SCREW (BC4) 6 ± 1 Kgf.cm 003 TKK5ZL50201 DONGLE COVER 004 TMK4GA300 FELT 005 TMK4GA301 FELT...

  • Page 29: Measurements And Adjustments

    TH-32CS510S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 30: Block Diagram

    TH-32CS510S 9 Block Diagram 9.1. Main Block Diagram XERWE0 XERWE0 STB5/5VS S12/S5 CPU BUS XECS1 CTRL AAR/DATA S5/ S3.3 ERXW (SD-Data-VCC) S9-REG BOOTSWAP Analog XRST 3.3/1.8 HK/CHINA: DTMB ASIC UHS-1 < (SDVOLC) XRSTSTM AN34043A Colombia/Vietnum: T2 STB3.3V/1.2V_REG Support < TV_SOS...

  • Page 31: Wiring Connection Diagram

    TH-32CS510S 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Stick AL Tape. 2. Follow wire dressing as picture. No Part No Description 001 TSCKF0700001 LVDS FFC PET TAPE (10  0.06/1  0.11) 002 T4FP15050 0.71...

  • Page 32: Schematic Diagram

    TH-32CS510S 11 Schematic Diagram Model No. : TH-32CS510S A-Board (1/19)
  • Page 33 Model No. : TH-32CS510S A-Board (2/19)
  • Page 34 Model No. : TH-32CS510S A-Board (3/19)
  • Page 35 Model No. : TH-32CS510S A-Board (4/19)
  • Page 36 Model No. : TH-32CS510S A-Board (5/19)
  • Page 37 Model No. : TH-32CS510S A-Board (6/19)
  • Page 38 Model No. : TH-32CS510S A-Board (7/19)
  • Page 39 Model No. : TH-32CS510S A-Board (8/19)
  • Page 40 Model No. : TH-32CS510S A-Board (9/19)
  • Page 41 Model No. : TH-32CS510S A-Board (10/19)
  • Page 42 Model No. : TH-32CS510S A-Board (11/19)
  • Page 43 Model No. : TH-32CS510S A-Board (12/19)
  • Page 44 Model No. : TH-32CS510S A-Board (13/19)
  • Page 45 Model No. : TH-32CS510S A-Board (14/19)
  • Page 46 Model No. : TH-32CS510S A-Board (15/19)
  • Page 47 Model No. : TH-32CS510S A-Board (16/19)
  • Page 48 Model No. : TH-32CS510S A-Board (17/19)
  • Page 49 Model No. : TH-32CS510S A-Board (18/19)
  • Page 50 Model No. : TH-32CS510S A-Board (19/19)
  • Page 51 Model No. : TH-32CS510S K-Board...
  • Page 52 Model No. : TH-32CS510S P-Board (1/2)
  • Page 53 Model No. : TH-32CS510S P-Board (2/2)

  • Page 54: Printed Circuit Board

    TH-32CS510S 12 Printed Circuit Board Model No. : TH-32CS510S A-Board (Top Component Side)
  • Page 55 Model No. : TH-32CS510S A-Board (Bottom Component Side)
  • Page 56 Model No. : TH-32CS510S K-Board...
  • Page 57 Model No. : TH-32CS510S P-Board (Top Component Side)
  • Page 58 Model No. : TH-32CS510S P-Board (Bottom Component Side)

  • Page 59: Exploded View And Replacement Parts List

    TH-32CS510S 13 Exploded View and Replacement Parts List Model No. : TH-32CS510S Parts Location...
  • Page 60 Model No. : TH-32CS510S Packing Exploded View 1...
  • Page 61 Model No. : TH-32CS510S Packing Exploded View 2...
  • Page 62 Model No. : TH-32CS510S Packing Exploded View 3...
  • Page 63 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks CAPACITOR C1958 F1G1E103A172 C 0.01UF 25V C2000 F1G1A105A080 C 1UF, 10V C2001 F1G1H102A946 C 1000PF, 50V C2002 F1G1H102A946 C 1000PF, 50V C2003 F1G1H102A946...
  • Page 64 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5407 F1G1E333A144 C 0.033UF, 25V C5408 F1G1H222A830 C 2200PF, 50V C5420 F1K1V106A010 C 10UF, 35V C5421 F1K1V106A010 C 10UF, 35V C5422 F1G1C104A146 C 0.1UF, 16V...
  • Page 65 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6806 F1J1A106A043 C 10UF, 10V C6809 F1G1C104A146 C 0.1UF, 16V C6813 F1G1C104A146 C 0.1UF, 16V C6820 F1G1C104A146 C 0.1UF, 16V C6822 F1G1C104A146 C 0.1UF, 16V...
  • Page 66 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8012 F1G1C104A146 C 0.1UF, 16V C8013 F1G1C104A146 C 0.1UF, 16V C8014 F1G1A105A047 C 1UF, 10V C8016 F1G1C104A146 C 0.1UF, 16V C8018 F1G1A105A047 C 1UF, 10V...
  • Page 67 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8314 F1G1A105A047 C 1UF, 10V C8315 F1G1A105A047 C 1UF, 10V C8452 F1J1A106A043 C 10UF, 10V C8453 F1G1C104A146 C 0.1UF, 16V C8455 F1J0J2260004 C 22UF, 6.3V...
  • Page 68 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7320 B0JAME000126 DIODE D7324 DZ2J150M0L DIODE D7325 B0ACCD000008 DIODE D7501 B0ACCD000008 DIODE D7502 B0JBSM000009 DIODE D7507 B0FCAM000004 DIODE D7508 B0FCAM000004 DIODE D7801 B0BC036A0495...
  • Page 69 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L6778 G1CR22JA0097 CHIP BEADS L6779 G1CR22JA0097 CHIP BEADS L6800 J0JYC0000464 BEAD CORE L6801 J0JYC0000464 BEAD CORE L6802 J0JYC0000464 BEAD CORE L7101 J0JYB0000044 COIL...
  • Page 70 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0947 D0GA101JA039 M 100 Ohm, J, 1/16W R0948 D0GA101JA039 M 100 Ohm, J, 1/16W R0950 D0GA101JA039 M 100 Ohm, J, 1/16W R0951 D0GA101JA039...
  • Page 71 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4749 D0GA680JA023 M 68 Ohm, J, 1/16W R4750 D0GA680JA023 M 68 Ohm, J, 1/16W R4751 D0GA680JA023 M 68 Ohm, J, 1/16W R4752 D1BA1600A023...
  • Page 72 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5731 D1BA1200A023 M 120 Ohm, F, 1/16W R5732 D1BA56R0A023 M 56 Ohm, F, 1/16W R5742 D1BA3001A023 M 3K Ohm, F, 1/16W R5743 D0GBR00J0004...
  • Page 73 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7501 D0GB153JA065 M 15K Ohm, J, 1/10W R7502 D0GB273JA072 M 27K Ohm, J, 1/10W R7503 D0GB153JA065 M 15K Ohm, J, 1/10W R7504 D0GB153JA065...
  • Page 74 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8204 D1BA2700A023 M 270 Ohm, F, 1/16W R8205 D1BA2700A023 M 270 Ohm, F, 1/16W R8206 D1BA2700A023 M 270 Ohm, F, 1/16W R8207 D1BA2700A023...
  • Page 75 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8910 D0GA103JA039 M 10K Ohm, J, 1/16W R8911 D1HY1218A012 NETWORK RESISTOR R8914 D0GA680JA023 M 68 Ohm, J, 1/16W R8915 D0GA680JA023 M 68 Ohm, J, 1/16W...
  • Page 76 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks SW2853 EVQ11G05R SWITCH SW2854 EVQ11G05R SWITCH SW2855 EVQ11G05R SWITCH SW2857 EVQ11G05R SWITCH X6750 H0J240500067 CRYSTAL OSCILLATOR X6800 H0J410500003 CRYSTAL OSCILLATOR X8300 H0J250500109 CRYSTAL OSCILLATOR...
  • Page 77 Model No. : TH-32CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Exploded View K2CQ2YY00122 AC CORD L0EYAA000052 SPEAKER UNIT N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000109 WIFI MODULE TBM4GD6634 MODEL NAME PLATE TKK5ZC50501A LED PANEL TKP5ZA48903 SIDE AV BRACKET...

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