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Toshiba WX9 ASD Installation & Operation Manual

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March, 2014
WX9 ASD
INSTALLATION & OPERATION MANUAL

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Summary of Contents for Toshiba WX9 ASD

  • Page 1 March, 2014 WX9 ASD INSTALLATION & OPERATION MANUAL...
  • Page 3 WX9 ASD Installation & Operation Manual DN: 68940-000 March, 2014...
  • Page 5 This manual has been prepared for the WX9 ASD installer, user, and maintenance personnel. This manual may also be used as a reference guide or for training. To maximize the abilities of your new WX9 ASD, use this manual to develop a system familiarity before attempting to install, operate, or perform...
  • Page 6 The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 7 Toshiba International Corporation. © Copyright 2014 Toshiba International Corporation. TOSHIBA ® is a registered trademark of Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
  • Page 8 TOSHIBA INTERNATIONAL CORPORATION WX9 Adjustable Speed Drive Please complete the Warranty Card supplied with the WX9 ASD and return it to Toshiba International Corporation by prepaid mail. This will activate the 12-month warranty from the date of installation but shall not exceed 18 months from the shipping date.

  • Page 9: Table Of Contents

    Power Factor Correction ......................... 12 Light Load Conditions ........................12 Motor/Load Combinations ......................12 WX9 ASD Characteristics ........................13 Over-Current Protection ......................... 13 WX9 ASD Capacity ........................13 Using Vector Control ........................13 Hand/Auto Operation ........................13 WX9 ASD Installation and Operation Manual...
  • Page 10 Command Mode and Frequency Mode Control ................40 Command Control (F003) ......................40 Command Control Selections ...................... 40 Frequency Control (F004) ......................41 Frequency Control Selections ...................... 41 Control Method Priority ......................... 42 Override Operation ......................... 42 WX9 ASD Installation and Operation Manual...
  • Page 11 Viewing Trip Information ......................198 Clearing a Trip ........................... 198 Enclosure Dimensions and Ordering Information .................199 Enclosure Dimensions ........................200 Voltage/Current Specifications ......................202 Cable/Terminal Specifications ......................203 WX9 ASD Optional Devices ......................204 WX9 ASD Installation and Operation Manual...
  • Page 12 WX9 ASD Installation and Operation Manual...

  • Page 13: General Safety Information

    A symbol that is comprised of an equilateral triangle enclosing a lightning bolt indicates a hazard of injury from electrical shock or burn. Explosion Hazard Symbol A symbol that is comprised of an equilateral triangle enclosing an explosion indicates a hazard of injury from exploding parts. WX9 ASD Installation and Operation Manual...

  • Page 14: Equipment Warning Labels

    ONLY. When modifications are required, contact the TIC Customer Support Center. • Inspections may be required after moving the equipment. • Contact the TIC Customer Support Center to report discrepancies or receive assistance if required. WX9 ASD Installation and Operation Manual...

  • Page 15: Handling And Storage

    Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles. • The storage temperature range of the WX9 ASD is 32° to 104° F (0° to 40° C). Thermal specifications are model-specific. •...

  • Page 16: Installation Precautions

    Installation and Connections on pg. 14 for additional information on ventilation requirements. • The ambient operating temperature range of the WX9 ASD is 32° to 104° F (0° to 40° C). Mounting Requirements • Only Qualified Personnel should install this equipment.

  • Page 17: Conductor Routing And Grounding Precautions

    National and local codes should be referenced when running more than three conductors in the same conduit. • Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode (if applicable). WX9 ASD Installation and Operation Manual...

  • Page 18: Protection

    A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. • Follow all warnings and precautions, and DO NOT exceed equipment ratings. WX9 ASD Installation and Operation Manual...

  • Page 19: Residual Voltage Warning

    WX9 ASD system. The relationship of MCCB1 to the total circuit is shown in Figure Figure 1. MCCB1 circuit breaker placement in the WX9 ASD system. Customer Provided 460V, 3 , 60 Hz DANGER Always energized.

  • Page 20: System Integration Precautions

    Warning signs to this effect must be clearly posted at or near the machinery/hazard. • Personal Protection Equipment (PPE) shall be provided and used to protect the installer, user, maintenance personnel, and all employees from any hazards inherent to system operation. WX9 ASD Installation and Operation Manual...

  • Page 21: System Setup Requirements

    The Dynamic Braking function is NOT used with the WX9 ASD. • DO NOT attempt to configure or connect the DBR function to the WX9 ASD. • Attempts to configure or adapt the ASD to use the Dynamic Braking function may result in system damage or injury to personnel.

  • Page 22: Operational And Maintenance Precautions

    Inspect the system annually (as a minimum) for damaged or improperly functioning parts, cleanliness, and to ensure that the connectors are tightened securely. Inspect more frequently when operating in a harsh environment or when used on a high-output-demand application. WX9 ASD Installation and Operation Manual...

  • Page 23: Motor Characteristics

    The default setting for the overload detection circuit is set at the factory to the maximum rated current of the WX9 ASD. This setting will have to be adjusted to match the rating of the motor that is to be used with the WX9 ASD. To change the overload reference level, see Motor Overload Protection Level 1 on pg.

  • Page 24: Operation Above 60 Hz

    Motor/Load Combinations When the WX9 ASD is used in combination with one of the following motors or loads, it may result in unstable operation. •...

  • Page 25: Wx9 Asd Characteristics

    DO NOT apply a level of input voltage to a WX9 ASD that is beyond that which the WX9 ASD is rated. The input voltage may be stepped down when required with the use of a step-down transformer or some other type of voltage reduction system.

  • Page 26: Installation And Connections

    Electrical Installations”), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards. The Startup Wizard assists with the initial configuration of the WX9 ASD. The Startup Wizard may be launched from the Program Menu or configured to start automatically upon subsequent start ups.
  • Page 27 ASD 1, only MCCB2 trips—not MCCB1. If it is not feasible to use this configuration, insert a fuse between MCCB2 and ASD 1. Figure 3. Circuit breaker configuration. WX9 ASD Installation and Operation Manual...

  • Page 28: Mounting The Asd

    Install the unit securely to the floor in a well-ventilated area that is out of direct sunlight. The ambient temperature rating for the WX9 ASD is from 32° to 104° F (0° to 40° C). The process of converting AC to DC and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat.

  • Page 29: Connecting The Asd

    CAUTION Note: In the event that the motor rotates in the wrong direction when powered up, reverse any two of the three ASD output power leads (U, V, or W) connected to the motor. WX9 ASD Installation and Operation Manual...
  • Page 30 Figure 4. WX9 ASD/Motor Typical Connection Diagram. Figure 5. WX9 ASD Three-Phase Input/Output Terminals. 3-Phase Input (R,S, T) Note: Connection shown is the typical three-phase input connection  to the WX9 ASD. 3-Phase Output (U,V, W)  See the drawings supplied with the received ASD for specifics on the connectivity of the device being connected.

  • Page 31: System Grounding

     For proper operation, the carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5-Point Setting modes. WX9 ASD Installation and Operation Manual...

  • Page 32: I/O And Control

    I/O and Control The WX9 ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions.
  • Page 33 Figure 6. WX9 ASD Terminal Board. CN7A SW1 and SW2 may be switched to change the full-scale range of output terminals. See F670 F005 for more information on the FM 0–1 mA 0–1 mA 4–20 mA 4–20 mA and AM terminal adjustments.

  • Page 34: Terminal Descriptions

    A connection to CC provides a forward run command for the duration of the activation. The Preset Speed 3 function is configured at F020. This input terminal may be programmed to any of the functions listed in Table 10 on pg. 182 (see F020). WX9 ASD Installation and Operation Manual...
  • Page 35 This function may be used to signal the operator or to activate external equipment or a brake (see F131). The OUT2 contact is rated at 2 A/120 VAC and 2 A/30 VDC. WX9 ASD Installation and Operation Manual...
  • Page 36 The FLA, FLB, and FLC contacts are rated at 2A/120 VAC and 2A/30 VDC. Figure 7. FLA, FLB, and FLC switching contacts shown in the normal operating condition. Note: The relay is shown in the normal operating condition. During a faulted condition, the relay connection is FLC-to-FLA. WX9 ASD Installation and Operation Manual...

  • Page 37: Wx9 Asd Control

    WX9 ASD Control The Control Board (P/N 56000) serves as the primary control source for the WX9 ASD and receives input from the Terminal Board (see Figure 6. on pg. 21), an Option Card, RS232/RS485 Communications, or the EOI. The Control Board has been enhanced to support two additional functions: Multiple Protocol Communications and the ability to communicate in either half- or full-duplex modes.

  • Page 38: Cnu1/1A And Cnu2/2A Pinout

    Connect CNU1 to CNU1A and continue normally.  See the 7-Series Communications Manual (P/N 53840) for more information on the WX9 ASD communications protocol and system configuration requirements. CN3 Pinout CN3 is used for RS232/RS485 serial communications. Table 4. CN3 pinout assignments.

  • Page 39: Cn7 Pinout

    Control Board (see Figure 9 on pg. 25). Table 5. CN7 pinout assignments. Default settings listed for the programmable terminals. Pin Number Pin Number Pinout Pinout OUT1 OUT2 — — Note: * Open collector output. WX9 ASD Installation and Operation Manual...

  • Page 40: I/O Circuit Configurations

    Figure 12. RX Input. Figure 13. VI/II Input. Figure 14. P24 Output. Figure 15. PP Output. Figure 16. OUT1/OUT2 Output. Figure 17. FP Output. Figure 18. AM/FM Output. Figure 19. Fault Relay (during fault). WX9 ASD Installation and Operation Manual...

  • Page 41: Startup And Test

    Table 6. ASD Parameter Changes by Installer/Maintenance Personnel. ID__________Name:______________________Date:_______ Notes Param Default or Previous Unit of Parameter Name New Setting Number Setting Measure Note: Settings may also be recorded via Program  Utilities  Type Reset  Save User Settings. WX9 ASD Installation and Operation Manual...

  • Page 42: Typical Connection Diagram

    Typical Connection Diagram Figure 20. WX9 ASD Typical Connection Diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, DO NOT connect a solid wire and a stranded wire to the same terminal.  Note: The VI, RX, and RR analog input terminals are referenced to CC.

  • Page 43: Electronic Operator Interface

    The software used with the WX9 ASD is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI (or via communications).

  • Page 44: Eoi Features

    LED screen information in expanded normal text. Rotary Encoder — Used to access the WX9 ASD menu selections, change the value of a displayed parameter, and perform the Enter (select) function. Turn the Rotary Encoder either clockwise or counterclockwise to perform the Up or Down functions of the displayed menu selection.

  • Page 45: Led/Lcd Screens

    The LCD screen displays the percentage of the Maximum Frequency (if running), running frequency (if running), Ready-to-Run indicator, Main Monitor Selections, and the discrete I/O terminal status. LCD Character/Font Information All alpha-numeric characters are available. WX9 ASD Installation and Operation Manual...

  • Page 46: Using The Lcd Screen

    ASD Output Voltage Figure 24. Program Menu Screen (see pg. 48 for more on the Program Menu Screen). Item Number 1 of 15 Program Menu Items Screen Name (only 5 items listed) Primary Menu Items WX9 ASD Installation and Operation Manual...

  • Page 47: Eoi Remote Mounting

    EOI Remote Mounting The WX9 ASD may be controlled from a remotely mounted EOI. For safety and application-specific reasons, some ASD installations will warrant that the operator not be in the vicinity during operation or that the EOI not be attached to the ASD housing. The EOI may be mounted either with or without the optional Remote Mounting Kit (P/N ASD-MTG-KITQ9), which allows for remote EOI placement and easier cable routing.
  • Page 48 Figure 25. Remote Mounting Dimensions (inches/millimeters). Figure 26. Front Panel Removal/Front Panel Connector Assembly. WX9 ASD Installation and Operation Manual...

  • Page 49: Remote Mounting Without The Mounting Kit

    #6 split lock washers, and the #6 flat washers. Install the Front Panel Connector Assembly to the ASD (see Figure 26). Connect the Extender Cable from the EOI to the Front Panel Assembly. Figure 27. EOI Remote Mounting Dimensions (inches/millimeters). WX9 ASD Installation and Operation Manual...

  • Page 50: System Operation

    Upon initial system power-up, the Startup Wizard may be run to assist the user with the initial configuration of the input power settings and the output parameters of the WX9 ASD. The WX9 ASD may also be set up by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information on pg.

  • Page 51: Default Setting Changes

    Pressing ESC while the system is performing a Changed From Default search terminates the search. Pressing ESC when done searching (or halted at a changed parameter) returns the system to the Program Menu. Figure 28. Changed From Default screen. WX9 ASD Installation and Operation Manual...

  • Page 52: Command Mode And Frequency Mode Control

    Set the EOI Port Address to RS232/RS485 to use this feature. 4 — Communication Option Board Routes the control and monitoring I/O to CNU3 of the Control Board of the WX9 ASD (Communication Card connector). WX9 ASD Installation and Operation Manual...

  • Page 53: Frequency Control (F004)

    LCD Port Connection be set to RS232/RS485. 9 — Communication Option Board Routes the control and monitoring I/O to CNU3 of the Control Board of the WX9 ASD (Option Card connector). 10 — UP/DOWN Frequency Discrete input terminals may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned discrete input terminal to CC.

  • Page 54: Control Method Priority

    Command and Frequency control Override operation. The WX9 ASD reads the command registers of the listed control items from the left to the right. The first item to be read that has the Override feature turned on will be used for Command or Frequency control.

  • Page 55: System Configuration And Menu Options

    System Configuration and Menu Options Root Menus The MODE key accesses the three primary screens of the WX9 ASD — the Frequency Command screen, Monitor screen, and Program Menu screen. From either screen, press the MODE key to loop through to the other two screens (see Figure 30).

  • Page 56: Eoi Command (Rs232/Rs485) Menu

    Torque Limit Group — This parameter is used to select one of four preset positive torque limits to apply to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. WX9 ASD Installation and Operation Manual...

  • Page 57: Monitor Mode

    Feedback (1 second) — Provides a status of the 1-Second Averaging feedback in Hz. Torque — Displays the Output Torque as a percentage of the rated capacity of the WX9 ASD. Torque Ref — Displays the Torque Reference as a percentage.
  • Page 58 Motor Load — Displays the Motor Load in real-time as a percentage of the rated capacity of the motor. ASD Load — Displays the ASD Load as a percentage of the rated capacity of the WX9 ASD. DBR Load (not used) — Displays the DBR Load as a percentage of the Dynamic Braking Resistor capacity.

  • Page 59: Main Monitor Selections

    The selected items, along with their real-time values, are displayed on the Frequency Command screen while the WX9 ASD is running. Not all Monitor Mode items are available for display on the Frequency Command screen. The available items are underlined on pg. 45.

  • Page 60: Program Menu Navigation

    EOI Version TILITIES ASD Type Version ASD CPU Version ASD EEP1 Version ASD EEP2 Version Trip History (Read-Only) 50 Hz Setting 60 Hz Setting Type Reset F007 Reset to Factory Settings Clear Past Trips WX9 ASD Installation and Operation Manual...
  • Page 61 Over-Current Alarm ASD Overload Alarm Motor Overload Alarm Over-Heat Alarm Over-Voltage Alarm Alarm Prohibition Main Circuit Insufficient Voltage Alarm (MOFF) Control Circuit Insufficient Voltage Alarm (POFF) Under-Current Alarm Excess Torque Alarm DBR Overload Alarm WX9 ASD Installation and Operation Manual...
  • Page 62 Input Terminal 16 (LI8) Function F126 Output Terminal 1 (OUT1) Function F130 Output Terminal 2 (OUT2) Function F131 Output Terminals Output Terminal 3 (FL) Function F132 Output Terminal 4 (OUT3) Function F133 Output Terminal 5 (OUT4) Function F134 WX9 ASD Installation and Operation Manual...
  • Page 63 Commercial Power Switching Frequency Holding F358 Time Input Terminal 1 (F) Response Time F140 Input Terminal 2 (R) Response Time F141 Input Terminal Delays Input Terminal 3 (ST) Response Time F142 Input Terminal 4 (RES) Response Time F143 WX9 ASD Installation and Operation Manual...
  • Page 64 Speed Reference RR Point 1 Frequency F211 Setpoints RR Reference Point 1 F210 RR Point 2 Frequency F213 RR Reference Point 2 F212 RR Bias F472 RR Gain F473 RX Point 1 Frequency F217 WX9 ASD Installation and Operation Manual...
  • Page 65 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speeds Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed 10 F289 WX9 ASD Installation and Operation Manual...
  • Page 66 Preset Speed Modes Acc/Dec Group F383 V/f Group Torque Limit Group Preset Speed 4 Direction Acc/Dec Group F384 V/f Group Torque Limit Group Preset Speed 5 Direction Acc/Dec Group F385 V/f Group Torque Limit Group WX9 ASD Installation and Operation Manual...
  • Page 67 Preset Speed 10 Direction Acc/Dec Group F390 V/f Group Torque Limit Group Preset Speed 11 Direction Acc/Dec Group F391 V/f Group Torque Limit Group Preset Speed 12 Direction Acc/Dec Group F392 V/f Group Torque Limit Group WX9 ASD Installation and Operation Manual...
  • Page 68 Over-Voltage Limit Operation Level (Fast) F625 DC Injection Braking Start Frequency F250 DC Injection Braking Current F251 DC Braking DC Injection Braking Time F252 Forward/Reverse DC Injection Braking Priority F253 Motor Shaft Fixing Control F254 WX9 ASD Installation and Operation Manual...
  • Page 69 Over-Speed Detection Frequency Lower Band F624 Over-Torque Trip Selection F615 Over-Torque Detection Level During Power F616 Running Over-Torque Parameters Over-Torque Detection Level During Regenerative F617 Braking Over-Torque Detection Time F618 Base Frequency Supply Voltage Correction F307 Voltage WX9 ASD Installation and Operation Manual...
  • Page 70 Tension Torque Bias Input Selection (Torque F423 Control) Torque Command Filter F421 Torque Control Synchronized Torque Bias Input Selection F422 Load Sharing Gain Input Selection F424 Forward Speed Limit Input Selection F425 Forward Speed Limit Input Level F426 WX9 ASD Installation and Operation Manual...
  • Page 71 F360 EEDBACK PID Feedback Delay Filter F361 PID Feedback Proportional Gain F362 Feedback Settings PID Feedback Integral Gain F363 PID Deviation Upper Limit F364 PID Deviation Lower Limit F365 PID Feedback Differential Gain F366 WX9 ASD Installation and Operation Manual...
  • Page 72 F801 Communications Time-Out (RS232/RS485) F803 Communications Communications Time-Out Action (RS232/RS485 Settings F804 and TTL) Send Waiting Time (TTL) F805 RS485 Wire Count F821 Send Waiting Time (RS232/RS485) F825 ASD to ASD Communication (TTL) F806 WX9 ASD Installation and Operation Manual...
  • Page 73 Input Reference 5 F835 Scan Settings Input Reference 6 F836 Output Monitor 1 F841 Output Monitor 2 F842 Output Monitor 3 F843 Output Monitor 4 F844 Output Monitor 5 F845 Output Monitor 6 F846 WX9 ASD Installation and Operation Manual...
  • Page 74 Manual Torque Boost 3 F176 Motor Overload Protection Level 3 F177 Base Frequency 4 F178 Base Frequency Voltage 4 F179 Motor Set 4 Manual Torque Boost 4 F180 Motor Overload Protection Level 4 F181 WX9 ASD Installation and Operation Manual...
  • Page 75 Acceleration/Deceleration Pattern 1 - 4 Selection F504 S-Pattern Acceleration Lower-Limit Adjustment F506 S-Pattern Acceleration Upper-Limit Adjustment F507 Acceleration/Deceleration Time Lower Limit F508 Acc/Dec Special Acceleration/Deceleration Switching Frequency 1 F505 Acceleration/Deceleration Switching Frequency 2 F513 Acceleration/Deceleration Switching Frequency 3 F517 WX9 ASD Installation and Operation Manual...
  • Page 76 Low Output Disable Start Time F733 Low Output Disable Low Output Disable Setpoint Boost F734 Function Low Output Disable Boost Time F735 Low Output Disable Feedback Level F736 Low Output Disable Restart Delay Time F737 WX9 ASD Installation and Operation Manual...
  • Page 77 Exciting Strengthening Coefficient F480 Control Margin Modulation for Current Vector F482 Control Control Margin Modulation for Voltage Vector F483 Control Control Margin Modulation for Constant Vector F484 Control Enter Password ASSWORD & OCKOUTS Change Password Lockouts WX9 ASD Installation and Operation Manual...

  • Page 78: Startup Wizard Requirements

    ASD control settings and system operational specifications. The WX9 ASD may also be setup by directly accessing each of the settings via the Program menu or the Direct Access Number for each item (see the section titled Direct Access Parameter Information on pg.
  • Page 79 4. Adjust Accel/Decel Automatically? When enabled, the WX9 ASD adjusts the acceleration and deceleration rates according to the applied load. The acceleration and deceleration times range from 12.5 to 800% of the programmed values [e.g., Acceleration Time 1 (F009) and Deceleration Time 1 (F010) adjusted for the actual Accel/Decel times used].
  • Page 80 9. Wizard Finished! This screen is the final screen of the Startup Wizard. The basic parameters of the WX9 ASD have been set. Click Exit to load the Startup Wizard input and to return to the Frequency Command screen. Additional application-specific programming may be required.

  • Page 81: Direct Access Parameter Information

    Acceleration (Acc) Time 1 (F009) and Deceleration (Dec) Time 1 (F010). Settings: 0 — Disabled 1 — Enabled Note: The motor and the load must be connected prior to selecting Automatic Acceleration/Deceleration. WX9 ASD Installation and Operation Manual...
  • Page 82 3 — RX 4 — RX2 5 — CN8 Option 6 — Binary/BCD (Option) 7 — Common Serial (TTL) 8 — RS232/RS485 9 — Communication Option Board 10 — UP/DOWN Frequency 11 — Pulse Input (Option) WX9 ASD Installation and Operation Manual...
  • Page 83 With the ASD running at a known frequency, adjust this parameter until the assigned function produces the desired DC level output at the FM output terminal. See AM Output Terminal Function (F670) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 84 Under most operating conditions, as the output frequency of the drive goes up so does the output voltage (linear acceleration). The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased (starting) torque. WX9 ASD Installation and Operation Manual...
  • Page 85 Frequencies below the Lower-Limit may also be output when operating in the PID Control Units — Hz mode, Torque Control mode, or the Vector Control modes (sensorless or feedback). WX9 ASD Installation and Operation Manual...
  • Page 86 If Load Reactors or Long Lead Filters are used, or if the capacity of the ASD is greater than the motor, manual tuning of the motor parameters may be required for optimum performance. WX9 ASD Installation and Operation Manual...
  • Page 87 Soft Stall Only V/f Motor OL Trip No Soft Stall V/f Motor OL Trip With Soft Stall V/f Motor Without OL Trip Without Soft Stall V/f Motor Without OL Trip With Soft Stall Only WX9 ASD Installation and Operation Manual...
  • Page 88 Preset Speed 2. The binary number is applied to S1 – S4 of the Minimum — 0 Control Terminal Strip to output the Preset Speed (see F018 for additional information on this parameter). Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 89 Minimum — 0.0 duration that the ASD output speed is equal to or less than this setting. Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 90 Program Terminal Reach Settings Factory Default — 2.5 This parameter sets the bandwidth of the Speed Reach Frequency (F101) Changeable During Run — Yes setting. Minimum — 0.0 Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 91 F or R. Opening the F and R contact will disable the ASD and the motor will coast to a stop. The control terminal ST may be configured for another function or unused. WX9 ASD Installation and Operation Manual...
  • Page 92 The Frequency Mode 1 (F004) must be set to Binary/BCD (option). For proper scaling of the binary or BCD input, parameters F228 – F231 must be configured [BIN Reference Point 1, BIN Point 1 Frequency, BIN Reference Point 2, and BIN Point 2 Frequency]. WX9 ASD Installation and Operation Manual...
  • Page 93 Set an unused discrete input terminal to UP/DOWN Frequency (down). Set an unused discrete input terminal to UP/DOWN Frequency (clear). F108 — Select the outcome (Erase or Store) of the Frequency Mode 1 setting when the ASD is powered down, stopped, or tripped. WX9 ASD Installation and Operation Manual...
  • Page 94 In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable RES terminal to one of the possible functions that are listed in Table 10 on pg. 182. WX9 ASD Installation and Operation Manual...
  • Page 95 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 instruction manual (P/N 58685) for additional information on the function of this terminal. WX9 ASD Installation and Operation Manual...
  • Page 96 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 instruction manual (P/N 58685) for additional information on the function of this terminal. WX9 ASD Installation and Operation Manual...
  • Page 97 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 instruction manual (P/N 58685) for additional information on the function of this terminal. WX9 ASD Installation and Operation Manual...
  • Page 98 The on and off delay times of the FL terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. WX9 ASD Installation and Operation Manual...
  • Page 99 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 instruction manual (P/N 58685) for additional information on the function of this terminal. WX9 ASD Installation and Operation Manual...
  • Page 100 (see waveforms at F140). Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or Maximum — 200.0 to prevent the ASD from responding to contact bounce or chatter. Units — mS WX9 ASD Installation and Operation Manual...
  • Page 101 For example, if the OUT1 function is programmed as Over-Torque Alarm, Maximum — 200.0 OUT1 will close 2.0 mS (the default value for OUT1 On Delay) after the over- torque condition occurs. Units — mS The delay may be increased to prevent relay chatter. WX9 ASD Installation and Operation Manual...
  • Page 102 This parameter delays the closing of the OUT7 output terminals by the Changeable During Run — No programmed value (see waveforms at F150). Minimum — 2.0 The delay may be increased to prevent relay chatter. Maximum — 200.0 Units — mS WX9 ASD Installation and Operation Manual...
  • Page 103 Changeable During Run — No programmed value (see waveforms at F160). Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT5 to Maximum — 200.0 respond. Units — mS WX9 ASD Installation and Operation Manual...
  • Page 104 This parameter is used only when the parameters for Motor Set 2 are configured and selected. Motor Set 2 may be selected by a properly configured input terminal (see Table 10 on pg. 182). WX9 ASD Installation and Operation Manual...
  • Page 105 (Manual Torque Boost 1) for an explanation of torque boost. Units — % This parameter is used only when the parameters for Motor Set 3 are configured and selected. Motor Set 3 may be selected by a properly configured input terminal. WX9 ASD Installation and Operation Manual...
  • Page 106 Units — % This parameter is used only when the parameters for Motor Set 4 are configured and selected. Motor Set 4 may be selected by a properly configured input terminal. WX9 ASD Installation and Operation Manual...
  • Page 107 ASD. Units — Hz To enable this function, set the V/f Pattern (F015) selection to V/f Five-Point Setting. V/f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters. WX9 ASD Installation and Operation Manual...
  • Page 108 Voltage (V) or as a Units — % Percentage (%) of the ASD rating. The default setting is %. See V/f Five-Point 1 Frequency (F190) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 109 The V/f Five-Point 5 Frequency sets the frequency to be associated with the Changeable During Run — No V/f Five-Point 5 Voltage (F199). Minimum — 0.0 See V/f Five-Point 1 Frequency (F190) for additional information on custom Maximum — 299 V/f curves. Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 110 Terminal Frequency Priority. The discrete terminal Terminal Frequency Priority will toggle control to and from the Frequency Mode 1 and Frequency Mode 2 selections for the duration of each activation/deactivation. WX9 ASD Installation and Operation Manual...
  • Page 111 See VI/II Reference Point 1 (F201) for additional information on this setting. Units — Hz This parameter sets VI/II Point 1 Frequency and is the frequency that is associated with the setting of VI/II Reference Point 1 (F201). WX9 ASD Installation and Operation Manual...
  • Page 112 This parameter is the frequency that is associated with the setting of VI/II Reference Point 2 (F203) when operating in the Speed Control mode. Units — Hz See VI/II Reference Point 1 (F201 for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 113 This parameter sets VI/II Point 2 Torque (%) and is the output torque value that is associated with the setting of F203. This value is entered as 0 to 250% of the rated torque. F201 for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 114 (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor. False responses to electrical noise are eliminated with no loss in bandwidth because the value used by the drive is the average value of several samples. WX9 ASD Installation and Operation Manual...
  • Page 115 (frequency) (torque or frequency). This value is entered as 0 – 100% of the 0 – 10 VDC RR input signal range. See RR Reference Point 1 (F210) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 116 RR Reference Point 2 (F212) when operating in the Torque Control mode. This value is entered as 0% to 250% of the rated torque. See RR Reference Point 1 (F210) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 117 See RX Reference Point 1 (F216) for additional information on this setting. Units — Hz This parameter sets RX Point 1 Frequency and is the frequency that is associated with the setting of RX Reference Point 1 (F216). WX9 ASD Installation and Operation Manual...
  • Page 118 This parameter sets RX Input Point 1 Torque and is the output torque value that is associated with the setting of RX Reference Point 1 (F216). This value is entered as -250 to +250% of the rated torque. WX9 ASD Installation and Operation Manual...
  • Page 119 This parameter value is entered as -100 to +100% of the RX2 signal range. See the Expansion IO Card Option 1 instruction manual (P/N 58685) for additional information on the function of this terminal. WX9 ASD Installation and Operation Manual...
  • Page 120 This parameter sets RX2 Point 2 Frequency and is the frequency that is associated with the setting of RX2 Reference Point 2 (F224). Units — Hz See RX2 Reference Point 1 (F222) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 121 This parameter sets RX2 Input Point 2 Torque and is the output torque value that is associated with the setting of RX2 Reference Point 2 (F224). This value is entered as -250 to +250% of the rated torque. WX9 ASD Installation and Operation Manual...
  • Page 122 This parameter sets BIN Point 1 Frequency and is the frequency that is associated with the setting of F228. Units — Hz See BIN Reference Point 1 (F228 for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 123 Units — % This parameter sets BIN Input Point 2 Torque and is entered as  -250 to +250% of the rated torque. See BIN Input Point 1 Torque (F232) for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 124 Point 2 (direction/speed). The range of values for this parameter is -100 to +100% of the PG input pulse count range. Units — % See PG Reference Point 1 (F234 for additional information on this setting. WX9 ASD Installation and Operation Manual...
  • Page 125 Program Special Frequency Control Factory Default — 0.0 This parameter provides a plus-or-minus value for the Run Frequency Changeable During Run — Yes F241) setting. Minimum — 0.0 Maximum — 30.0 Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 126 This parameter sets the percentage of the rated current of the drive that will be Changeable During Run — Yes used for DC Injection Braking. A larger load will require a higher setting. Minimum — 0.00 Maximum — 100.0 Units — % WX9 ASD Installation and Operation Manual...
  • Page 127 This parameter selects the go-to-zero method to be used by the ASD when the Injection Braking) ASD is commanded to go to 0.0 Hz. Changeable During Run — No Settings: 0 — Standard (DC Injection Braking) 1 — 0 Hz Command WX9 ASD Installation and Operation Manual...
  • Page 128 Emergency Off stopping method setting of F603 has priority over this setting and changes made here do not affect the function or setting of F603. Settings: 0 — Deceleration 1 — Coast 2 — DC Injection WX9 ASD Installation and Operation Manual...
  • Page 129 Minimum — 0.00 Jump Frequency 3 Bandwidth (F275). When multiple jump frequencies overlap, the system will recognize the lowest and the highest frequencies as one Maximum — Maximum Freq. (F011) jump range. Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 130 Preset Speed 10. The binary number is applied to S1 – S4 of the Minimum — 0.00 Control Terminal Strip to output the Preset Speed (see F018 for additional information on this parameter). Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 131 Preset Speed 15. The binary number is applied to S1 – S4 of the Minimum — 0.00 Control Terminal Strip to output the Preset Speed (see F018 for additional information on this parameter). Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 132 The motor(s) of the system are stopped and then restarted automatically if so configured. Note: If used to restart the motor, the Retry setup of Auto Restart Selection (F301) is required. Settings: 0 — Off 1 — Ridethrough 2 — Deceleration Stop WX9 ASD Installation and Operation Manual...
  • Page 133 Direct Access Number — F304 Parameter Type — Selection List Program Protection Dynamic Braking Factory Default — Off This parameter is model-specific and has no function on the WX9 ASD. Changeable During Run — Yes Settings: 0 — Off 1 — On with Overload Dynamic Braking uses the inertial energy of the load to produce a braking force.
  • Page 134 Changeable During Run — No compensates for changes in the input voltage. Settings: 0 — Disabled 1 — Supply Voltage Compensation 2 — Output Voltage Limitation 3 — Supply Voltage Compensation with Output Voltage Limitation WX9 ASD Installation and Operation Manual...
  • Page 135 Parameter Type — Numerical Program Protection Dynamic Braking Factory Default — (ASD-Dependent) This parameter is model-specific and has no function on the WX9 ASD. Changeable During Run — No This parameter is used to input the resistive value of the Dynamic Braking Minimum —...
  • Page 136 See Auto Restart Selection (F301) and Scan Rate (F312) for additional information on this parameter. Settings: 0 — Normal 1 — Start from 0 Hz 2 — Start from Running Frequency 3 — Option Board 4 — PG WX9 ASD Installation and Operation Manual...
  • Page 137 Drooping Control mode. This function determines the lowest Minimum — 0.00 speed that Drooping will be in effect for motors that share the same load. Maximum — 299.0 Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 138 0 — Total Torque Calculated by the Detection Current 1 — Torque without Acc/Dec Torque Calculated by Detection Current 2 — Total Torque Calculated by the Command Current 3 — Torque without Acc/Dec Torque Calculated by the Command Current WX9 ASD Installation and Operation Manual...
  • Page 139 Light-Load High-Speed criteria before the Light-Load High-Speed Minimum — 0.0 Enable (F330) is recognized. Maximum — 10.0 Once recognized, the timer setting of F332 must expire to engage the Light- Load High-Speed function. Units — Seconds WX9 ASD Installation and Operation Manual...
  • Page 140 Light-Load High-Speed (F331) operation may Minimum — 0 engage or remain engaged if active. Maximum — 250 If the Light-Load High-Speed operation is terminated, normal operation resumes. Units — % WX9 ASD Installation and Operation Manual...
  • Page 141 Changeable During Run — Yes This parameter establishes the speed that the ASD will ramp to when operating Minimum — 30.00 in the Light-Load High-Speed mode. Maximum — Upper-Limit Freq. (F012) Units — % WX9 ASD Installation and Operation Manual...
  • Page 142 Ensure that the switching directions are the same and that F311 is set to Permit All. Note: The OUT1 and OUT2 outputs assigned to Commercial Power/ ASD Switching Output are used to actuate the re-routing contactors. WX9 ASD Installation and Operation Manual...
  • Page 143 One that is proportional to the error, one that is representative of the error, and one that is representative of the rate of change of the error. WX9 ASD Installation and Operation Manual...
  • Page 144 Changeable During Run — Yes output signal. The larger the value entered here, the more pronounced the affect Minimum — 0.0 of the differential function for a given feedback signal level. Maximum — 2.55 WX9 ASD Installation and Operation Manual...
  • Page 145 This parameter sets the number of pulses per revolution when using a shaft- Changeable During Run — Yes mounted encoder and the PG Option Board for closed loop speed control. Minimum — 100 Maximum — 4000 WX9 ASD Installation and Operation Manual...
  • Page 146 Changeable During Run — No allowed to change when prompted by changes in the output current. Minimum — 100.0 The larger the value entered here, the quicker/more the drive responds to Maximum — 1250 changes in feedback. WX9 ASD Installation and Operation Manual...
  • Page 147 Preset Speed being run. Command Only) Otherwise, only the frequency setting is used. Changeable During Run — No Settings: 0 — Disabled (Use Frequency Command Only) 1 — Enabled (Use Direction, Acc/Dec, V/f, and Torque) WX9 ASD Installation and Operation Manual...
  • Page 148 Direct Access Number — F386 Parameter Type — Selection List Program Frequency Preset Speed Modes Factory Default — Forward Determines the forward/reverse setting for the Preset Speed 6 F023). Changeable During Run — No Settings: Forward Reverse WX9 ASD Installation and Operation Manual...
  • Page 149 Direct Access Number — F392 Parameter Type — Selection List Program Frequency Preset Speed Modes Factory Default — Forward Determines the forward/reverse setting for the Preset Speed 12 F291). Changeable During Run — No Settings: Forward Reverse WX9 ASD Installation and Operation Manual...
  • Page 150 Minimum — 0.0 constants to tune the motor. Maximum — 100,000 M To use Vector Control, Automatic Torque Boost, or Automatic Energy- Saving, the Motor Constant setting (motor tuning) is required. Units — M WX9 ASD Installation and Operation Manual...
  • Page 151 4 — 4 pole motor 6 — 6 pole motor 8 — 8 pole motor 10 — 10 pole motor 12 — 12 pole motor 14 — 14 pole motor 16 — 16 pole motor WX9 ASD Installation and Operation Manual...
  • Page 152 This parameter reduces the motor vibration caused by large-inertia loads. A Changeable During Run — Yes small value will have a great effect while an increased value will have a lesser Minimum — 10.0 effect. Maximum — 200.0 WX9 ASD Installation and Operation Manual...
  • Page 153 0 — Disabled 1 — VI/II 2 — RR 3 — RX 4 — RX2 5 — CN8 Option 6 — Binary/BCD Input 7 — Common Serial (TTL) 8 — RS232/RS485 9 — Communication Card WX9 ASD Installation and Operation Manual...
  • Page 154 This parameter provides a value to be used as the Reverse Speed Limit setting Changeable During Run — Yes if Setting is selected at F427. Minimum — 0.00 Maximum — Upper-Limit Freq. (F012) Units — Hz WX9 ASD Installation and Operation Manual...
  • Page 155 Torque Control mode. This Minimum — 0.00 parameter sets the response time of the system to torque change requirements. Maximum — 2.50 Units — Seconds WX9 ASD Installation and Operation Manual...
  • Page 156 Changeable During Run — Yes Profile when multiple motors are controlled by a single drive or when a single Minimum — 0.00 motor is controlled by multiple profiles. Maximum — 250.0 Units — % WX9 ASD Installation and Operation Manual...
  • Page 157 Factory Default — Power Running / Contact the TIC Customer Support Center for information on this parameter. Regenerative Torque Limit Settings: Changeable During Run — No 0 — Power Running/Regenerative Torque Limit 1 — Positive/Negative Torque Limits WX9 ASD Installation and Operation Manual...
  • Page 158 ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. WX9 ASD Installation and Operation Manual...
  • Page 159 ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. WX9 ASD Installation and Operation Manual...
  • Page 160 If Effective is selected, the preset Torque Control or Speed Control settings will determine the rate that the motor reaches excitation saturation. Settings: 0 — Effective 1 — Applied by F480 WX9 ASD Installation and Operation Manual...
  • Page 161 Program Special  Special Parameters Factory Default — 10 This parameter compensates for losses in the rotor-to-stator coupling of the Changeable During Run — Yes excitation and torque current energy. Minimum — 0 Maximum — 255 WX9 ASD Installation and Operation Manual...
  • Page 162 This setting is also used to determine the acceleration rate of the UP/DOWN Frequency function. Note: An acceleration time shorter than the load will allow may cause  nuisance tripping and mechanical stress to loads. Automatic Acceleration/Deceleration, Stall, and Ridethrough settings may lengthen the acceleration time. WX9 ASD Installation and Operation Manual...
  • Page 163 S-Pattern 1 is used for applications S-Pattern 2 acceleration and that require quick acceleration and deceleration decreases the rate of deceleration. This setting is also change above the base frequency. popular for applications that require WX9 ASD Installation and Operation Manual...
  • Page 164 This parameter enables a user-selected preprogrammed output profile that controls the acceleration and deceleration pattern for the Acceleration/ Changeable During Run — Yes Deceleration (Acc/Dec) 2 parameter. Settings: 0 — Linear 1 — S-Pattern 1 2 — S-Pattern 2 WX9 ASD Installation and Operation Manual...
  • Page 165 Activation combinations of the two terminals result in the Acc/Dec 1 - 4 selections as shown below. Acc/Dec Switching via Terminal Board Truth Table Acc/Dec Switching 1 Acc/Dec Switching 2 Acc/Dec # Out 1 = Discrete terminal activation. WX9 ASD Installation and Operation Manual...
  • Page 166 F508. Note: An acceleration time that is shorter than the load will allow may  cause nuisance tripping and mechanical stress to loads. Automatic Acceleration/Deceleration, Stall, and Ridethrough settings may lengthen the acceleration time. WX9 ASD Installation and Operation Manual...
  • Page 167 Units — Seconds Note: An acceleration time that is shorter than the load will allow may  cause nuisance tripping and mechanical stress to loads. Automatic Acceleration/Deceleration, Stall, and Ridethrough settings may lengthen the acceleration time. WX9 ASD Installation and Operation Manual...
  • Page 168 Current/Voltage Units Setup (F701) to change the display unit). Motor Overload Protection Level settings (1 – 4) will be displayed in Amps if the EOI display units are set to V/A rather than %. WX9 ASD Installation and Operation Manual...
  • Page 169 Changeable During Run — Yes command F603), this parameter determines the time that the DC Injection Minimum — 0.00 braking is applied to the motor during an emergency off event. Maximum — 10.00 Units — Seconds WX9 ASD Installation and Operation Manual...
  • Page 170 Program Protection Special Protection Parameters Factory Default — Disabled The startup inrush current may be suppressed. This parameter Enables/Disables Changeable During Run — No the inrush current suppression function. Settings: 0 — Disabled 1 — Enabled WX9 ASD Installation and Operation Manual...
  • Page 171 This parameter sets the pulse width of the ASD output pulse that is applied to Changeable During Run — No the motor during an Output Short Circuit test. Minimum — 1 Maximum — 100 Units — µS WX9 ASD Installation and Operation Manual...
  • Page 172 Parameter Type — Selection List Program Protection Special Protection Parameters Factory Default — Automatic This parameter sets the cooling fan run-time command. Changeable During Run — Yes Settings: 0 — Automatic 1 — Always On WX9 ASD Installation and Operation Manual...
  • Page 173 Over-Voltage Trip. Maximum — 250.0 If the over-voltage condition persists for more than 250 µS, an Over-Voltage Units — % Trip will be incurred. Note: This feature may increase deceleration times. WX9 ASD Installation and Operation Manual...
  • Page 174 The motor(s) of the system are stopped and then restarted automatically or may continue seamlessly if so configured. See Regenerative Power Ridethrough Selection (F302) for additional information on this parameter. Note: This feature may decrease deceleration times. WX9 ASD Installation and Operation Manual...
  • Page 175 Factory Default — 100 This parameter sets the threshold level (%) that must be exceeded to meet the Changeable During Run — No Earth Fault Trip activation criteria. Minimum — 0.00 Maximum — 100 Units — % WX9 ASD Installation and Operation Manual...
  • Page 176 Acceleration Time setting. The multiplication factor may be from 1 to 10. Note: An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Settings: 0 — Disabled 1 — VI/II 2 — RR WX9 ASD Installation and Operation Manual...
  • Page 177 3 — RX 4 — RX2 5 — CN8 Option 6 — Binary/BCD (Option) 7 — Common Serial (TTL) 8 — RS232/RS485 9 — Communication Option Board 10 — UP/DOWN Frequency 11 — Pulse Input (Option) WX9 ASD Installation and Operation Manual...
  • Page 178 0 – 1 mA or 4 – 20 mA when providing an output current, or either 0 – 1 or 1 to 7.5 volts when providing an output voltage at this terminal. WX9 ASD Installation and Operation Manual...
  • Page 179 See the Expansion IO Card Option 2 instruction manual (P/N 58686) for additional information on the function of this terminal. MON2 Terminal Meter Setup Parameters F674 — MON2 Terminal Meter Selection F675 — MON2 Terminal Meter Adjustment WX9 ASD Installation and Operation Manual...
  • Page 180 Program Utilities Display Parameters Factory Default — % This parameter sets the unit of measurement for current and voltage values Changeable During Run — Yes displayed on the EOI. Settings: 0 — % 1 — A/V WX9 ASD Installation and Operation Manual...
  • Page 181 If operating using the CN8 Option, this parameter provides a value to be used Changeable During Run — Yes in the event that Setting is selected for the Multiplying Input Selection Minimum — -100.00 (F661). Maximum — 100.00 Units — % WX9 ASD Installation and Operation Manual...
  • Page 182 The Low Output Disable Boost Time sets the on-time timer for the LOD Changeable During Run — Yes Boost function. Minimum — 0.0 Once expired, the LOD Boost function ceases. Maximum — 3600.0 Units — Seconds WX9 ASD Installation and Operation Manual...
  • Page 183 Note: Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: 0 — No Parity 1 — Even Parity 2 — Odd Parity WX9 ASD Installation and Operation Manual...
  • Page 184 (off then on) for the changes to take effect. Settings: Setting RS232/RS485 nTTL No action No action Alarm No action Trip No action No action Alarm Alarm Alarm Trip Alarm No action Trip Alarm Trip Trip Trip WX9 ASD Installation and Operation Manual...
  • Page 185 Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: 0 — Disabled 1 — Common Serial (TTL) 2 — RS232/RS485 3 — Communication Option WX9 ASD Installation and Operation Manual...
  • Page 186 Point 2 Setting. This value is entered as 0 to 100% of the Communications Reference input value range. Note: Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. WX9 ASD Installation and Operation Manual...
  • Page 187 Changeable During Run — Yes Note: Changes made to this parameter require that the power be cycled Minimum — 0.00 (off then on) for the changes to take effect. Maximum — 2.00 Units — Seconds WX9 ASD Installation and Operation Manual...
  • Page 188 Not used. Changeable During Run — Yes Input Reference 5 Direct Access Number — F835 Parameter Type — Selection List Program Communications Scan Settings Factory Default — 0 Not used. Changeable During Run — Yes WX9 ASD Installation and Operation Manual...
  • Page 189 Changeable During Run — Yes may exist before the communications link is disconnected. Settings: 0 — Mode 0 1 — Mode 1 2 — Mode 2 3 — Mode 3 4 — Mode 4 WX9 ASD Installation and Operation Manual...
  • Page 190 Torque Reference Address Direct Access Number — F866 Parameter Type — Selection List Program Communications S20 Settings Factory Default — 0 Not used. Changeable During Run — Yes Minimum — 0 Maximum — 1023 WX9 ASD Installation and Operation Manual...
  • Page 191 Optional Parameters 5 Direct Access Number — F894 Parameter Type — Selection List Program Communications Optional Parameters Factory Default — 0 Not used. Changeable During Run — No Minimum — 0 Maximum — 65535 WX9 ASD Installation and Operation Manual...
  • Page 192 S20 Reset Direct Access Number — F899 Parameter Type — Selection List Program Communications S20 Settings Factory Default — Disabled Not used. Changeable During Run — No Settings: 0 — Disabled 1 — Reset WX9 ASD Installation and Operation Manual...
  • Page 193 Internal Torque Reference RX2 Input Torque Current FM Output Excitation Current AM Output PID Feedback Value Meter Adjust Value Motor Overload Ratio Analog Output ASD Overload Ratio Load Torque DBR Overload Ratio (not used) WX9 ASD Installation and Operation Manual...
  • Page 194 V/f Selection 1 = Terminal Activated Note: NO/NC = Normally Open/Normally Closed. Note: Selection numbers are used when configuring the discrete input terminals via communications. They differentiate the Normally Open and Normally Closed contact settings. WX9 ASD Installation and Operation Manual...
  • Page 195 Binary Bit 5 — Used in conjunction with terminal setting 54/55 above. Note: NO/NC = Normally Open/Normally Closed. Note: Selection numbers are used when configuring the discrete input terminals via communications. They differentiate the Normally Open and Normally Closed contact settings. WX9 ASD Installation and Operation Manual...
  • Page 196 If the connection remains, the drive will time-out and trip. This function is normally used for over-travel conditions. Note: NO/NC = Normally Open/Normally Closed. Note: Selection numbers are used when configuring the discrete input terminals via communications. They differentiate the Normally Open and Normally Closed contact settings. WX9 ASD Installation and Operation Manual...
  • Page 197 Test — For factory use. Note: NO/NC = Normally Open/Normally Closed. Note: Selection numbers are used when configuring the discrete input terminals via communications. They differentiate the Normally Open and Normally Closed contact settings. WX9 ASD Installation and Operation Manual...
  • Page 198 Cumulative Run Time Alarm 1148 Alarm Code 30 1058 Abnormal Communication External Alarm (Cause) 1150 Alarm Code 31 1060 Forward/Reverse Switching 1152 FL3 (non EOFF trip) Status 1062 Ready for Operation (Including ST and RUN) WX9 ASD Installation and Operation Manual...

  • Page 199: Alarms, Trips, And Troubleshooting

    • Does the ASD trip when accelerating, running, decelerating, or when not running? • Does the ASD reach the commanded frequency? • Does the ASD trip with an unloaded motor? • Does the ASD trip without the motor attached? WX9 ASD Installation and Operation Manual...

  • Page 200: User Notification Codes

    User notification events are not error conditions. They only convey active system functions to the user and may be associated with an output contact for annunciation or subsystem activation. Table 12. WX9 ASD User Notification Codes. Function Description...

  • Page 201: Alarms

    An Alarm is an indication that a Fault is imminent if existing operating conditions continue unchanged. Table 13 lists the alarm codes that may be displayed during operation of the WX9 ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact the TIC Customer Support Center for more information on the condition and an appropriate course of action.
  • Page 202 Table 13. WX9 ASD Alarms. (Continued) LED Display Description Possible Causes/Troubleshooting LCD Display ASD output current • Defective IGBT (U, V, or W). Over-Current greater than the F601 • ASD output to the motor is connected incorrectly. Disconnect setting. the motor and retry.
  • Page 203 Table 13. WX9 ASD Alarms. (Continued) LED Display Description Possible Causes/Troubleshooting LCD Display DC bus voltage exceeds • ASD attempting to start into a spinning motor after a *Over-Voltage specifications. momentary power loss. • Incoming commercial power is above the specified range.

  • Page 204: Trips/Faults

    If a user setting or a WX9 ASD parameter has been exceeded, or if a data transfer function produces an unexpected result, a condition that is referred to as a Fault is incurred. A Trip is a WX9 ASD response to a Fault (though Fault and Trip are sometimes used interchangeably).
  • Page 205 Table 14. WX9 ASD Trips and Faults. (Continued) LED Display Possible Causes/Troubleshooting LCD Display • Torque processing error. E-20 V/f Control Error • Make service call. • Software processed incorrectly. E-21 CPU Processing • Make service call. Error • Incorrect voltage applied to the discrete input terminals.
  • Page 206 Table 14. WX9 ASD Trips and Faults. (Continued) LED Display Possible Causes/Troubleshooting LCD Display • Internal RAM malfunction. Err2 RAM Err • Make a service call. • Internal ROM malfunction. Err3 ROM Err • Make a service call. • CPU malfunction.
  • Page 207 Table 14. WX9 ASD Trips and Faults. (Continued) LED Display Possible Causes/Troubleshooting LCD Display • Firmware information (typeform) loaded into the Gate Driver board is inconsistent with Etype ASD Type(form) the device in which the firmware is being used. Error •...
  • Page 208 Table 14. WX9 ASD Trips and Faults. (Continued) LED Display Possible Causes/Troubleshooting LCD Display • Cooling fan is inoperative. OC2P Over-Heat • Ventilation openings are obstructed. During Dec • Internal thermistor is disconnected. • Deceleration time is too short. • DC Injection current is too high.
  • Page 209 Table 14. WX9 ASD Trips and Faults. (Continued) LED Display Possible Causes/Troubleshooting LCD Display • Improper V/f setting. Motor Overload • Motor is locked. • Continuous operation at low speed. • Load requirement exceeds ability of the motor. • Startup frequency setting adjustment is required.

  • Page 210: Viewing Trip Information

    • Momentarily connecting terminal RES to CC of the Control Terminal Strip, or or Program  Utilities  Type Reset  Clear Past Trips) to clear Monitor • Via Type Reset (F007 screen records only. WX9 ASD Installation and Operation Manual...

  • Page 211: Enclosure Dimensions And Ordering Information

    Information The enclosure dimensions for the available models (typeforms) are listed in Table The WX9 ASD part numbering convention is shown below, and the codes used to represent voltage rating, ASD rating, and options are listed in Table Figure 31. WX9 Part Numbering Convention.

  • Page 212: Enclosure Dimensions

    Table 17. WX9 ASD Part Numbering Codes. Configuration Option Codes DX: Breaker Upgrade Misc. FM: Installed Output Long Lead Filter by TIC FO: Installed Output Long Lead Filter by Toshiba HS: Space Heater LX: Overload Misc. N3: NEMA 3 (UL Type 3)
  • Page 213 Figure 32. WX9 ASD Enclosure Dimensions. Dimensions are in in [mm]. WX9 ASD Installation and Operation Manual...

  • Page 214: Voltage/Current Specifications

    Voltage/Current Specifications Note: The Short Circuit Current Rating for the all items is 85.0 kA if no circuit breaker is used. Table 19. Voltage/Current Specifications for the WX9 ASD. Output Output Model 3-P Input 3-P Output Rated Current Amps Current Amps...

  • Page 215: Cable/Terminal Specifications

    WX9 ASD. Note: Cable/Terminal specifications are based on the rated current of the WX9 ASD and do not include the 10% Service Factor. Note: Use only 75° C copper wire/cable for motor and power connections.

  • Page 216: Wx9 Asd Optional Devices

    WX9 ASD Optional Devices Option Card The WX9 ASD may be equipped with several options which are used to expand the functionality of the ASD. Table 21 lists the available options and their functions. Table 21. WX9 ASD Optional Devices and Functions.
  • Page 217 CN7 Pinout, 27 ASD Trip Record Retention Selection, 157 CN8 Option Override Multiplication Gain, 169 ASD-ISO-1, 204 CNU1/1A and CNU2/2A Pinout, 26 ASD-NANOCOM, 25 CNU2/2A Pinout, 26 ASD-TB1-AC1, 204 Command Control Selections, 41 ATN, 188 WX9 ASD Installation and Operation Manual...
  • Page 218 EEP2 Fault, 193 EEP3 Fault, 193 DB, 188 EF Alarm, 189 DBON, 188 EF1/EF2 Fault, 193 DC Injection Braking EFU Alarm, 189 Current, 114 Electronic Gear Setting (pulses/rotations), 133 Start Frequency, 114 Time, 115 WX9 ASD Installation and Operation Manual...
  • Page 219 Input Terminal 4 (RES) Response Time, 89 Are Closed, 80 Input Terminal 5 (S1) Function, 83 FP terminal, 20, 24 Input Terminal 5-8 (S1-S4) Response Time, 89 Free Unit Multiplication Factor, 169 Input Terminal 6 (S2) Function, 83 WX9 ASD Installation and Operation Manual...
  • Page 220 Motor Overload, 190, 197 Load Torque Filter, 126 Protection Configuration, 75 Protection Level 2, 93 Protection Level 3, 94 Protection Level 4, 95 Motor Rated Capacity (nameplate), 140 Motor Shaft Fixing Control, 115 Motor Type, 140 WX9 ASD Installation and Operation Manual...
  • Page 221 Detection Level During Power Running, 160 OUT1 OUT2 FL, 45 Detection Level During Regenerative Braking, 160 Output Disconnect, 9 Detection Time, 160 Output Phase Failure Detection, 158 Trip Selection, 160 Output Phase Loss, 193 WX9 ASD Installation and Operation Manual...
  • Page 222 Preset Speed 11 Direction, 137 Torque Limit 4 Level, 145 Preset Speed 12, 119 Regenerative Power Ridethrough Control Level, 162 Preset Speed 12 Direction, 137 Regenerative Power Ridethrough Selection, 120 Preset Speed 13, 119 WX9 ASD Installation and Operation Manual...
  • Page 223 Point 2 Frequency, 108 Stall Prevention Level, 157 Reference Point 1, 107 Start Frequency, 113 Reference Point 2, 108 Startup and Test, 29 S/L2, 17 S1 terminal, 20, 22 S2 terminal, 20, 22 S20 Settings, 61 WX9 ASD Installation and Operation Manual...
  • Page 224 Reference Point 2, 100 Troubleshooting, 187 Viewing Trip Information, 198 TTL I/O, 25 Voltage Compensation Coefficient for Dead Time, 150 Type Reset, 72 Voltage/Current Specifications, 202 Type(form) Error, 195 W/T3, 17 Warranty Card, 2 WX9 ASD Installation and Operation Manual...
  • Page 226 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road, Houston, TX 77041-5807 US (800) 231-1412 CAN (800) 872-2192 MEX 01 (800) 527-1204 FAX: (713) 466-8773 http://www.toshiba.com/ind/ Printed in the U.S.A.

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