Polaris Sportsman 850 2021 Owner's Manual
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Polaris Sportsman 850 2021 Owner's Manual

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2021
For Maintenance and Safety
OWNER'S
MANUAL
Sportsman 850
Sportsman XP 1000
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING

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  • Page 1 2021 For Maintenance and Safety OWNER’S MANUAL Sportsman 850 Sportsman XP 1000 WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it...
  • Page 3 2021 Owner’s Manual Sportsman 850 Sportsman 850 Premium Sportsman XP 1000 Sportsman 850 Trail Sportsman XP 1000 Trail Sportsman 850 Ultimate Trail LE Sportsman XP 1000 Hunt Edition...
  • Page 4 N.A. Duro® is a registered trademark of HWA Fong Rubber (USA) Inc. DBA Duro Tire & Wheel Corp. BOSCH® is registered to Robert Bosch GmbH. Unless noted, trademarks are the property of Polaris Industries, Inc. Copyright 2020 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....137 POLARIS Products ....151 Troubleshooting ....153 Warranty .

  • Page 9: Introduction

    WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 12 MANUFACTURER B1 Gauge Bluetooth WT12 Silicon Labs Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with EU Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:...

  • Page 13: Safety

    You should review this information on a regular basis. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.
  • Page 14 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 15 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 16 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 17 SAFETY EXPOSURE TO EXHAUST CAUTION Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well-ventilated areas. PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eye wear...
  • Page 18 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV.
  • Page 19 SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills.
  • Page 20 SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.
  • Page 21 SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate this ATV on hills steeper than 25 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
  • Page 22 SAFETY IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 23 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 24 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this vehicle. •...
  • Page 25 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
  • Page 26 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
  • Page 27 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. Age Warning General Warning Reverse Override Warning/AWD “No Passenger”...
  • Page 28 SAFETY GENERAL WARNING WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction •...
  • Page 29 SAFETY CLUTCH COVER WARNING WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.
  • Page 30 SAFETY NO PASSENGER WARNING WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. DISCRETIONARY WARNING WARNING • Never operate this ATV on HILLS steeper than 25 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.

  • Page 31: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS OVERVIEW NOTICE The image below is shown for reference only. Your model may vary slightly. Ignition Switch Auxiliary Switch (if equipped) Engine Stop Switch Thumb Warmer Switch (if equipped) Mode/Reverse Override Switch Hand Warmer Switch (if equipped) Headlight Switch Brake Lever Throttle Lever...
  • Page 32 FEATURES AND CONTROLS IGNITION SWITCH Use the ignition switch to start the engine. The key can be removed from the switch when it is in the OFF position. SWITCH FUNCTION POSITION Turn the key to the OFF position to stop the engine. Electrical circuits are off. Turn the key the RUN position to activate electrical components.
  • Page 33 FEATURES AND CONTROLS LEFT-HAND CONTROL ENGINE STOP SWITCH Move the stop switch either left or right to the OFF position to stop the engine quickly. Move the stop switch to the RUN position before attempting to start the engine. The engine will not start or run when the switch is off.
  • Page 34 Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.
  • Page 35 FEATURES AND CONTROLS DRIVELINE SWITCH (IF EQUIPPED) The Driveline switch controls the All Wheel Drive (AWD) system. Use this switch to engage ADC 4x4, 4x4 (AWD), 2X4, or Turf Mode (if equipped). The vehicle automatically engages AWD when operating in reverse if the drive mode is set to AWD.
  • Page 36 FEATURES AND CONTROLS DRIVE MODE SWITCH (IF EQUIPPED) The Drive Mode Switch has three positions: • Performance (PERF) • Standard (STND) • Work (WORK) Always use low gear for any of the following conditions regardless of the selected throttle control setting. •...
  • Page 37 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive (AWD) system is controlled by the Driveline switch. Engage AWD before getting into conditions where front wheel drive may be needed.
  • Page 38 FEATURES AND CONTROLS AWD (4X4) MODE When the switch is on AWD, the ATV is four-wheel drive, and the AWD indicator icon in the instrument cluster display will be visible. When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
  • Page 39 FEATURES AND CONTROLS ADC 4X4 MODE (IF EQUIPPED) When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill.
  • Page 40 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM Available on California, HD Utility LE, and Ultimate Trail Models The All Wheel Drive system (AWD) is controlled by the AWD momentary switch Engage AWD before getting into conditions where front wheel drive may be needed.
  • Page 41 FEATURES AND CONTROLS ADC AWD MODE (IF EQUIPPED) To engage ADC AWD Mode, push the momentary switch to the right twice. When the switch is on ADC AWD, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the AWD switch to ADC AWD before ascending or descending a hill.
  • Page 42 Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 43 FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 44 FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2.
  • Page 45 FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward.
  • Page 46 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
  • Page 47 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE Features vary by model. Your ATV is equipped with one of three available gauge variants, (1) a standard gauge (no Bluetooth® functionality), (2) a Bluetooth®-equipped gauge, and (3) a no-button gauge. If your gauge is equipped with Bluetooth®, the Bluetooth® icon will briefly display in the upper right corner of the gauge at start-up.
  • Page 48 All segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the Service preset service interval has been reached. Your POLARIS Indicator dealer can provide scheduled maintenance. See page 58 for more information.
  • Page 49 EPS Warning (if This indicator illuminates when a fault equipped) has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/ engine off for up to 5 minutes. Engine Hot This lamp illuminates to indicate an overheated engine.
  • Page 50 FEATURES AND CONTROLS INDICATOR ICON FUNCTION Chassis Fault If applicable. Performance On models equipped with a low speed Limited limiter, indicator light will remain on when low speed limiter is active. Lamp illuminates when Geofencing or max speed is enabled. Lamp remains off when Geofencing and max speed settings are disabled.
  • Page 51 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 DISPLAY AREA 1 FUNCTION Speed The vehicle’s speed will be displayed in mph, or km/h. Engine The vehicle’s current engine temperature will be Temperature displayed.
  • Page 52 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 DISPLAY AREA 2 FUNCTION Odometer The vehicle’s odometer reading will be displayed. Engine The vehicle Engine Temperature will be displayed. Temperature Trip 1 The vehicle Trip 1 mileage will be displayed.
  • Page 53 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 54 FEATURES AND CONTROLS DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu.
  • Page 55 FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
  • Page 56 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 57 FEATURES AND CONTROLS CLOCK (IF EQUIPPED) 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 58 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
  • Page 59 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 60 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 61 2. Access the options menu on the vehicle’s digital gauge and select BT PAIR. The Bluetooth® icon will begin to blink. 3. Find and select Polaris Gauge on your phone’s Bluetooth® menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
  • Page 62 FEATURES AND CONTROLS AUXILIARY OUTLET A 12-volt accessory outlet is located on the pod. Use the outlet to power an auxiliary light or other optional accessories or lights. FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition.
  • Page 63 POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 64 FEATURES AND CONTROLS FRONT COMPARTMENT Coolant Bottle Cap Electrical/Fuse/Relay Radiator Cap Battery FRONT RACK If your model is equipped with front compartment storage, unlock both latches on each side and remove the cover to gain access.

  • Page 65: Operation

    OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 66 VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 67 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 68 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE page 40...
  • Page 69 OPERATION ITEM REMARKS PAGE Winch (if equipped) Inspect cable and switch page 83 Grass and leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system. DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2.
  • Page 70 OPERATION TURNING THE VEHICLE Both rear wheels drive equally at all times. This means that the outside wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly. 1. Slow down. 2.
  • Page 71 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 72 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Always engage ADC before ascending or descending a hill. 2. Drive straight uphill. 3.
  • Page 73 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage ADC mode before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 25° 4. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral.
  • Page 74 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 75 OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- turn to turn around. 1. Stop and lock the parking brake while keeping body weight uphill. 2.
  • Page 76 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
  • Page 77 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 78 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 79 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. The starter interlock will prevent the engine from starting if the brake is not engaged.
  • Page 80 OPERATION STOPPING THE ENGINE 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in PARK. 3. Turn the key to the OFF position. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
  • Page 81 OPERATION 1. Stop the engine. 2. Lock the parking brake. 3. Place the transmission in PARK. 4. Always block the rear wheels on the downhill side. HAULING CARGO CARGO WARNING WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death.
  • Page 82 OPERATION WARNING OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS.
  • Page 83 ATV warranty. Never install a hitch longer than 4" (10 cm). Never install automotive accessories on your POLARIS ATV. Always install POLARIS-approved (or equivalent) accessories designed for ATV use.
  • Page 84 OPERATION TRAILERING YOUR VEHICLE Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap, and seat. 4. Remove the key to prevent loss during transporting. 5. Use suitable straps or rope to secure the vehicle to the front tow hook rear tow bracket .

  • Page 85: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 86 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 87 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 88 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
  • Page 89 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 90 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 91 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 92 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 93 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 94 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 95: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C.

  • Page 97: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 98 SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 99 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES HOUR- (KM) ITEM CALENDAR REMARKS Air Filter (main Weekly Inspect; replace as needed element) Monthly Inspect periodically Brake Pad Wear 10 H (160) Battery Monthly Check terminals; clean; test 20 H (320) Turn key on to pressurize fuel pump, Fuel System Monthly 20 H...
  • Page 100 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES HOUR- (KM) ITEM CALENDAR REMARKS Rear gearcase oil Change fluid 100 H 12 M (1000) Change fluid Transmission oil 100 H 12 M (1000) Cycle key to pressurize fuel pump; Fuel System check for leaks at fill cap, fuel lines/ 100 H 12 M (1000)
  • Page 101 U-Joint Grease fittings (3 pumps maximum) every 500 miles, before long Shaft Yoke Grease periods of storage, or after pressure washing or submerging. A-Arms, POLARIS All- Grease fittings after extreme use or if suspension becomes Front and Season squeaky. Rear...
  • Page 102 POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 103 MAINTENANCE OIL LEVEL Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the left side of the ATV .
  • Page 104 9. Remove the oil filter cover plate by loosening the three screws holding into place. 10. Place shop towels beneath the oil filter. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it.
  • Page 105 MAINTENANCE 11. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 12. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 13.
  • Page 106 MAINTENANCE TRANSMISSION OIL Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole .
  • Page 107 • ADC is the primary mode of all-wheel-drive operation If the front gearcase is making excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.
  • Page 108 REAR GEARCASE OIL Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart. See page 151 for the part numbers of POLARIS products. The fill plug is located on the rear of the gearcase. The drain plug is located on the bottom of the gearcase.
  • Page 109 Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See...
  • Page 110 3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 111 MAINTENANCE BRAKES HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops.
  • Page 112 MAINTENANCE TIRES WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires.
  • Page 113 MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5.
  • Page 114 1/4–1/2 inch (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service.
  • Page 115 MAINTENANCE AIR FILTER INSTALLATION 1. Remove the seat, the air box cover strap, and remove the air box cover. 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 4.
  • Page 116 4. Install the new lamp. Make sure the tab on the lamp locates properly in the housing. 5. Reassemble the pod. LED HEADLIGHT REPLACEMENT (IF EQUIPPED) On models equipped with LED headlights, if the headlights become inoperable, the entire assembly must be replaced by your authorized Polaris dealer or other qualified service facility.
  • Page 117 MAINTENANCE HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall .
  • Page 118 MAINTENANCE LOW BEAM ADJUSTMENT 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. NOTICE Rider weight must be included on the seat while performing this procedure. 2. Place the transmission in PARK. 3.
  • Page 119 MAINTENANCE HEADLIGHT HOUSING REPLACEMENT 1. Remove the four (4) headlight pod screws. 2. Pull the pod cover forward. 3. Unplug the headlamp from the wiring harness. 4. Use a small screwdriver to remove the o-rings from the headlight mounting tabs. 5.
  • Page 120 MAINTENANCE TAILLIGHTS/BRAKE LIGHTS REPLACEMENT Procedure to replace taillights: TO REPLACE LEFT TAILLIGHT: 1. Remove the harness connector from the back of the light assembly. 2. Remove the 3 fasteners securing the light assembly and remove the light assembly. 3. Install the new light assembly and tighten the 3 fasteners to secure the light assembly.
  • Page 121 Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. PLUG CONDITION TORQUE SPECIFICATION New Spark Plug...
  • Page 122 Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined below.
  • Page 123 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 124 • See your POLARIS dealer, or other qualified person, for service and repair assistance. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 125 MAINTENANCE The air temperature in the clutch cover is substantially reduced by using low range while operating at low ground speeds. Reducing the temperature inside the clutch cover greatly extends the life of the PVT components (belt, cover, etc.). WHEN TO USE LOW RANGE AND HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 7 MPH...
  • Page 126 (black) cable last. Your ATV is equipped with a sealed battery, which requires little maintenance. POLARIS does not recommend using a conventional battery in this vehicle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.
  • Page 127 Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self- discharge.
  • Page 128 MAINTENANCE For a refresh charge, follow all instructions carefully. 1. The battery should be disconnected from a load or charger for at least two hours before checking voltage. Check the battery voltage with a voltmeter. A fully charged battery will register 12.6 V or higher. 2.
  • Page 129 It is important to identify the type of battery installed in the vehicle. Different types of batteries require different service procedures. Proper servicing and upkeep of the battery is very important for maintaining long battery life. All Polaris ORV models include either a Conventional battery or a Low Maintenance battery. CONVENTIONAL BATTERY •...
  • Page 130 LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES Some Polaris ORV models include either a Lead Acid Conventional battery or a Dry Shipped Absorbed Glass Mat (AGM) battery. See the Service Manual for procedures on how to activate, charge, maintain, and test a Lead Acid Conventional or Dry Shipped AGM battery.
  • Page 131 CHARGING • Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
  • Page 132 LOW MAINTENANCE BATTERY BEST PRACTICES Some Polaris ORV models include either a Lead Acid or Absorbed Glass Mat (AGM) Low Maintenance battery. See the Service Manual for procedures on how to charge, maintain, and test a Lead Acid or AGM Low Maintenance battery.
  • Page 133 AGM LOW MAINTENANCE BATTERIES CHARGING • Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.6–12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
  • Page 134 Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the upper headlight pod.
  • Page 135 • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.
  • Page 136 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 137 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures.
  • Page 138 MAINTENANCE TRANSPORTING THE ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.

  • Page 139: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN 850 / 850 PREMIUM SPORTSMAN 850 / SPORTSMAN 850 PREMIUM Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 773 lbs. (350 kg) (850) 792 lbs. (359 kg) (850 Premium) Fuel Capacity 5.25 gal.
  • Page 140 Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with 10.2" (26 cm) travel...
  • Page 141 SPECIFICATIONS SPORTSMAN 850 / 850 SP CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH HELIX SPRING SPRING 0-1800 (0-6000) 42-140 Black/White 64-66FR BA45 Meters (Feet) 0516_140/220 Purple PN 3235971 1800-3700 PN 7044511 PN 7043805 (6000-12000) SPORTSMAN 850 TRAIL SPORTSMAN 850 TRAIL Maximum Weight Capacity 575 lbs.
  • Page 142 Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with 10.2" (26 cm) travel...
  • Page 143 SPECIFICATIONS SPORTSMAN 850 TRAIL Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 0.26 watts Brake Light 3.6 watts Instrument Cluster Digital SPORTSMAN 850 TRAIL DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT...
  • Page 144 Mikuni® Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Sealed Arched Dual a-arm with 9 in. (22.9 cm) Travel Rear Suspension Sealed Arched Dual a-arm, Rolled IRS, 10.25...
  • Page 145 SPECIFICATIONS SPORTSMAN 850 ULTIMATE TRAIL LE Gear Reduction, Reverse 4.508:1 Gear Reduction, High 2.367:1 Drive Ratio, Front 3.818:1 Drive Ratio, Rear 3.7:1 Tires/Pressure, Front 27x9-14 Duro® Powergrip / 10 psi (48.3 kPa) Tires/Pressure, Rear 26x11-14 Duro® Powergrip / 10 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc, All Wheel Brakes, Auxiliary...
  • Page 146 SPECIFICATIONS SPORTSMAN XP 1000 Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front Rack/Storage Box Capacity 120 lbs. (54 kg) Rear Rack Capacity 240 lbs. (109 kg) Receiver Hitch Tongue Capacity 150 lbs.
  • Page 147 SPECIFICATIONS SPORTSMAN XP 1000 Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with 10.2" (26 cm) travel Transmission H/L/N/R/P Gear Reduction, Low 5.034:1 Gear Reduction, Reverse 4.508:1 Gear Reduction, High 2.367:1...
  • Page 148 SPECIFICATIONS SPORTSMAN XP 1000 TRAIL SPORTSMAN XP 1000 TRAIL Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 867 lbs. (393 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 3 qts.
  • Page 149 Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with 10.2" (26 cm) travel...
  • Page 150 SPECIFICATIONS SPORTSMAN XP 1000 TRAIL CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH HELIX SPRING SPRING 0-1800 (0-6000) 42-140 Black/White 64-66FR BA45 Meters (Feet) 0516_140/220 Purple PN 3235971 1800-3700 PN 7044511 PN 7043805 (6000-12000) SPORTSMAN XP 1000 HUNT EDITION SPORTSMAN XP 1000 HUNT EDITION Maximum Weight Capacity 575 lbs.
  • Page 151 Spark Plug Type / Gap AUTOLITE® 5682 / .030 in. (0.76 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Sealed High-Clearance Arched Dual A-Arm with 9 in ( (22.9 cm)) Travel Rear Suspension Sealed High-Clearance Arched Dual A-Arm Rolled IRS with 10.25 in ( (26 cm)) Travel...
  • Page 152 SPECIFICATIONS SPORTSMAN XP 1000 HUNT EDITION Brakes, Auxiliary Foot-Activated Hydraulic Disc, Rear Wheel Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Brake Light / Taillights Dual LED brake lights/taillights Rear work light Instrument Cluster Digital...

  • Page 153: Polaris Products

    Dielectric Grease (Nyogel®) — 2871329 12 oz bottle (12) Carbon Clean 2871326 16 oz (12) 2870652 Fuel Stabilizer 2.5 gal (2) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread Sealant — 2871956 POLARIS Battery Tender — 2859044 Charger...

  • Page 155: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground Drive at a higher speed or use low range more frequently. speed (3-7 MPH) Warm the engine at least 5 minutes.
  • Page 156 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 157 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 158 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre-filter Inspect and clean (with soapy water) or replace Other mechanical failure Your authorized dealer can assist Overheated engine...
  • Page 159 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Signal Out of Range Crankshaft Position Circuit Fault Sensor Plausibility Fault Vehicle Speed Signal Speed Too High Plausibility Fault Gear Sensor Signal Voltage Too Low Voltage Too Low Signal Fault Injector 1 (MAG) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to...
  • Page 160 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit 1071 Grounded Idle Air Control Driver Circuit Open/ Grounded Driver Circuit Short to Driver Circuit Grounded Position Out of Range Starter Enable Circuit Driver Circuit Open/ 1321 Grounded Driver Circuit Short to 1321 Driver Circuit 1321 Grounded...
  • Page 161 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Active Descent Driver Circuit Open/ 520203 Control System Grounded Driver Circuit Short to 520203 Driver Circuit 520203 Grounded Idle Speed Speed Too High 520211 Speed Too Low 520211 Right Hand Control Momentary Driveline 520468 Mode Switch Press DIAGNOSTIC CODES COMPONENT CONDITION...
  • Page 162 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Data Erratic, Intermittent Or Incorrect Received Network Data In Error ECU Memory Bad Intelligent Device Or Component Out Of Calibration Calibration Out Of Calibration Steering Over Current Current Above Normal 520221 Shut Down Or Grounded Circuit Steering Excessive Current Above Normal...
  • Page 163 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Condition Exists 520229 EPAS Power Save Condition Exists 520231 Condition EPS SEPIC Voltage Voltage Above Error Normal, Or Shorted To 524086 High Source Voltage Below Normal, Or Shorted To 524086 Low Source...

  • Page 165: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 166 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 167 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 168 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 169 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 170 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 171 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 172 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

  • Page 173: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 175 850 Ultimate Trail LE ....141 Cleaning and Storage ....133 Clothing.
  • Page 176 Engine Turns Over, Fails to Start ........154 Improper Cargo Loading .
  • Page 177 Spark Plugs......119 Polaris Products ..... . 151 Specifications .
  • Page 178 Sportsman XP 1000 ..143, 146 Sportsman XP 1000 Hunt Vehicle Break-in Period....64 Edition ......148 Vehicle Identification Numbers .
  • Page 180 • avoid paved surfaces - pavement may seriously affect handling and control SCAN CODE FOR PRDUCT AND SAFETY INFORMATION. FOLLOW ALL INSTRUCTIONS AND WARNINGS For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. Part No. 9931373 Rev 01...

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