Toro Groundsmaster 200 Series Installation Instructions Manual

Toro Groundsmaster 200 Series Installation Instructions Manual

15 cu. ft. hopper kit
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15 CU. FT. HOPPER Kit
Groundsmaster 200 & 1000L Series
Model No. 30505–240000001 and Up
Safety
Important
On Model 30794, GM 220–D or Model 30224, GM 224 traction units with serial numbers prior to 10001, the
steering cylinder rod end must be checked to assure it has a grease groove. If rod end does not have a grease groove, a new
rod end must be installed.
Important
On Model 30794, GM 220–D or Model 30224, GM 224 traction units with serial numbers prior to 90001, a
rear axle upgrade is required. Contact your TORO Distributor for upgrade requirements.
Before Operating
Read and understand the contents of this manual before
starting and operating the machine. Become familiar
with all controls and know how to stop quickly.
Never allow children to operate the machine. Do not
allow adults to operate the machine without proper
instruction. Only trained operators, skilled in slope
operation and who have read this manual should operate
this machine.
Never operate machine when under the influence of
drugs or alcohol.
Remove all debris or other objects that might be picked
up and thrown by cutter blades. Keep all bystanders
away from the operating area.
Keep all shields and safety devices in place. If a shield,
safety device, or decal is defective or damaged, repair
or replace it before operation is commenced. Also,
tighten any loose nuts, bolts, and screws to insure
machine is in safe operating condition.
Do not wear loose–fitting clothing because it could get
caught in moving parts. Always wear long pants and
substantial shoes. Wearing safety glasses, safety shoes,
and a helmet is advisable and required by some local
ordinances and insurance regulations.
Be sure interlock switches are adjusted correctly so
engine cannot be started unless traction pedal is
released–neutral position–and PTO switch is in
DISENGAGED position.
Fill fuel tank before starting the engine. Avoid spilling
any fuel. Since fuel is flammable, handle it carefully.
– Use an approved fuel container.
– Do not fill fuel tank when engine is hot or running.
– Do not smoke while handling fuel.
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Installation Instructions
– Fill fuel tank outdoors and up to about one inch (25
mm) from the top of the tank, not the filler neck.
– Wipe up any spilled fuel.
While Operating
Sit on the seat when starting the engine and operating
the machine.
Always make sure seat pivot retaining pin is installed.
Before starting the engine:
– Engage parking brake.
– Make sure traction pedal is in neutral and PTO is in
DISENGAGE position.
– After engine is started, release parking brake and
keep foot off traction pedal. Machine must not
move. If movement is evident, the neutral return
mechanism is adjusted incorrectly. Shut engine off
and adjust until machine does not move when
traction pedal is released.
Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
Maximum seating capacity is one person. Therefore,
never carry passengers.
Check carefully for overhead clearances before driving
under any objects.
The grass deflector or complete blower assembly must
always be installed on cutting unit.
To maintain machine control, 75 lb. of weight must be
mounted on left front wheel of traction unit before
using the 15 cu. ft. Hopper kit. Refer to traction Unit
Operator's Manual for additional weight requirements.
1
Form No. 3350–898
All Rights Reserved
Printed in the USA

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Summary of Contents for Toro Groundsmaster 200 Series

  • Page 1 Important On Model 30794, GM 220–D or Model 30224, GM 224 traction units with serial numbers prior to 90001, a rear axle upgrade is required. Contact your TORO Distributor for upgrade requirements. Before Operating – Fill fuel tank outdoors and up to about one inch (25 mm) from the top of the tank, not the filler neck.
  • Page 2 If major repairs are ever needed or assistance is desired, cutting unit. Assure cutting unit blades are in good contact an Authorized TORO Distributor. condition and blade bolts are torqued to proper specifications (See Cutting Deck Operator’s Manual).
  • Page 3 At the time of manufacture, the machine conformed to safety standards in effect for riding mowers. To ensure optimum performance and continued safety certification of the machine, use genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non–conformance with the safety standards, and the...
  • Page 4: Safety And Instruction Decals

    Safety and Instruction Decals 107-2930 1. Crushing hazard—keep 2. Thrown objects hazard—do 3. Cutting hazard of 4. Tipping hazard—keep the bystanders a safe distance not move the machine with hand—remove the ignition hopper lowered while from the machine. the hopper open. key and read the instructions moving the machine and do before servicing or...
  • Page 5 107-2929 1. Warning—read the Operator’s Manual ; 12 ft (3.7 m) clearance is required for dumping. 2. Crushing hazard—do not get under the hopper as it lowers and keep bystanders a safe distance from the machine. 3. Tipping hazard—keep the hopper lowered while moving the machine and do not dump the hopper over a drop-off or embankment.
  • Page 6: Loose Parts Chart

    Set Up LOOSE PARTS CHART Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, total set-up cannot be completed. Some parts may have already been assembled at factory. Description Qty.
  • Page 7 Description Qty. Frame Assembly Hopper Mounting Bracket – Left Capscrew #10–24 Locknut #10–24 Capscrew 5/16 – 18 x 1–1/4” Ig. Locknut 5/16–18 Hopper Mounting Bracket – Right Coupler Bracket Capscrew 3/8 – 16 x 1” Ig. Lockwasher – 3/8 Install Frame Assembly Locknut 3/8 –...
  • Page 8: Optional Equipment

    Description Qty. Hopper Assembly Welded Mounting Pin Hair Pin Cotter – for 1/2” Shaft Install Hopper Assembly Hair Pin Cotter – for 1/4” Shaft Carriage Bolt 5/16 – 18 x 1” Ig. Flange Locknut 5/16–18 Shield – Top Shield – Wide Shield –...
  • Page 9 Mount Control Valve 1. Place a drain pan under lift valve (Fig. 1) on right side of machine. Figure 2 1. Control valve handle 3. Fittings 2. Valve spool 4. Tube assembly Figure 1 13. Secure tube assemblies together with clamp, 1/4–20 x 1–1/4”...
  • Page 10 6. Mount right control valve tube assembly to auxiliary valve. 7. Connect 20” hose (supplied in kit) to right control valve tube assembly and “P2” port on counterbalance valve. 8. Connect hose to “S” port on counterbalance valve Mount Hopper Frame Steps 1 thru 6 are used only on traction units equipped Figure 4 with externally mounted air cleaner.
  • Page 11 8. Using mounting holes in left side of frame, secure left hopper mounting bracket to frame with (4) 5/16 – 18 x 1–1/4” capscrews and locknuts (Fig. 9). Notch in bracket to fit around hood latch. Figure 9 Figure 7 1.
  • Page 12: Connect Hydraulic Hoses

    Figure 13 Figure 11 1. Arm assembly 3. Short pin (on left side) 1. Rear hopper mounting 2. Straps (behind bracket) 2. Main lift arm assembly 4. Long pin (on right side) bracket 13. Mount bottom of bracket to frame with (2) Connect Hydraulic Hoses 1/2–13x1–1/2”...
  • Page 13 Connect Wire Harness 1.25” 1. Unplug wire harness connector from seat switch. 2. Determine which hopper switch harness, supplied with 1.75” hopper kit, fits seat switch on traction unit. Discard unused harness. 1.50” 3. Plug tee end of hopper switch harness into seat switch .344”...
  • Page 14 Mount Hopper Assembly Install Front Blowout Shields 1. Remove tie straps securing tie rods to hopper arms. Note: The following instructions are as viewed from the Install (2) 5/16 – 18 x 1” Ig. carriage bolts and flange front of the machine. nuts in hopper arm holes where tie straps previously were.
  • Page 15: Install Decals

    5. Place wheel weight over ends of threaded rods and secure in place with flatwashers, Iockwashers and hex nuts (Fig. 22). Do not overtighten hex nuts or damage to the plastic housing of the weight may occur. Note: If there is excess thread protruding from nuts or inside of wheel, cut it off with a hacksaw.
  • Page 16: Hopper Operation

    Operation Caution Note: Determine the left and right sides of the machine Use care to avoid collision between hopper from the normal operating position. and any stationary objects Always trim with left side of cutting unit. Before Operating Hopper 1. Inflate all tires on traction unit to 18–20 psi. 1.
  • Page 17: Blower Removal

    3. Disconnect hydraulic line quick couplers. 4. Remove (2) hair pin cotters securing tie rods to frame. 5. Remove (2) welded mounting pins and hair pin cotters securing hopper to frame. Remove hopper from frame. 6. Disconnect wire harness from switch on hopper frame or seat and remove from traction unit.
  • Page 18: Maintenance

    Maintenance Lubrication After every 25 hours of operation grease cylinder and pivot points with No. 2 multi–purpose lithium base grease. There Adjusting Rear Cover Latch are (8) grease fittings at various pivot points and (1) fitting on each end of cylinder (Fig. 24). 1.
  • Page 20 If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

Groundsmaster 1000l series30505-240000001

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