Panasonic TH-43DS630G Service Manual
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Panasonic TH-43DS630G Service Manual

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TH-43DS630G
Model No.
TH-43DS630K
TH-43DS630M
TH-43DS630S
Chassis:
KM29
Destination:
G : Indonesia
K : Malaysia
M : Middle East
S : Singapore
ORDER NO. MTV1601008CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-43DS630G

  • Page 1 ORDER NO. MTV1601008CE LED TV TH-43DS630G Model No. TH-43DS630K TH-43DS630M TH-43DS630S Chassis: KM29 Destination: G : Indonesia K : Malaysia M : Middle East S : Singapore © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-43DS630G/K/M/S TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----------------------------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-43DS630G/K/M/S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43DS630G/K/M/S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43DS630G/K/M/S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-43DS630G/K/M/S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable GK BOARD Function SW Repairable LD BOARD LED DRIVER...

  • Page 7: Specifications

    TH-43DS630G/K/M/S 4 Specifications Dimensions (W  H  D) 994 mm  615 mm  202 mm (With Pedestal) 974 mm  569 mm  80 mm (TV only) Mass Net (With Pedestal) Net (TV only) Power source [DS630G/K/S] AC 220-240 V, 50 / 60 Hz...
  • Page 8 TH-43DS630G/K/M/S Z1 - Z37 (CHINA) 5A, 9A (AUST.) Aerial input VHF / UHF Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range* IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n...

  • Page 9: Service Mode

    TH-43DS630G/K/M/S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-43DS630G/K/M/S 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43DS630G/K/M/S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43DS630G/K/M/S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-43DS630G/K/M/S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43DS630G/K/M/S 7 Disassembly and Assembly Instructions 7.1. Bottom Back Cover Ass’y 1. Stick all felt to bottom back cover and bottom metal R and L. Description Remarks FELT (W5  L40  T0.35) FELT (W10  L240  T0.35) BOTTOM BACK COVER...

  • Page 15: Vesa & Bottom Metal Ass'y

    TH-43DS630G/K/M/S 7.2. VESA & Bottom Metal Ass’y 1. Fix barrier. 2. Install vesa metal & bottom metal. 3. Tape felt at bottom panel. Description Remarks BOTTOM METAL L BOTTOM METAL R VESA_METAL BARRIER FELT (W10  L95  T0.35) FELT (W10  L50  T0.55)

  • Page 16: Wifi

    TH-43DS630G/K/M/S 7.3. WiFi 1. Install all brackets & modules. Description Remarks WIFI_BRACKET WIFI_MODULE...

  • Page 17: Led Panel Ass'y

    TH-43DS630G/K/M/S 7.4. LED Panel Ass’y 1. Assemble led panel ass'y and install to cabinet. Description Remarks LED PANEL CASE LED PANEL K-BOARD...

  • Page 18: Speaker Ass'y

    TH-43DS630G/K/M/S 7.5. Speaker Ass’y 1. Fix sp bracket. 2. Install sp unit. Description Remarks SP_BRACKET SPEAKER_UNIT...

  • Page 19: Pcb & Av Bracket Ass'y

    TH-43DS630G/K/M/S 7.6. PCB & AV Bracket Ass’y 1. Fix A,P -board and key button bracket. 2. Install av brackets. Description Remarks A-BOARD P-BOARD KEY_BUTTON_BRACKET SIDE_AV_BRACKET FELT (W10  L50  T0.55) FELT (W10  L130  T0.35) CHASSIS BRACKET A-PCB...

  • Page 20: Screw Fixing

    TH-43DS630G/K/M/S 7.7. Screw Fixing 1. Fix screws with torque given. Description Remarks SCREW(A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 6±1kgf.cm...

  • Page 21: Back Cover Ass'y

    TH-43DS630G/K/M/S 7.8. Back Cover Ass’y 1. Install bottom back cover corner before installing back cover. 2. Install backcover and fix with screws. Description Remarks SCREW(BC3/VESA4) 6±1kgf.cm SCREW(BC11/AV3/CRTL1/SP4) 6±1kgf.cm...

  • Page 22: Measurements And Adjustments

    TH-43DS630G/K/M/S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 23: Block Diagram

    TH-43DS630G/K/M/S 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG...

  • Page 24: Wiring Connection Diagram

    TH-43DS630G/K/M/S 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do wire dressing follow below spec. 2. Stick tapes. Description Remarks 60mm  10 PET_TAPE 0.60 110mm  1 PET_TAPE 0.11 AL PET TAPE (W10  L80) 80mm  1 0.08...
  • Page 25 Model No. : TH-43DS630G/K/M/S P-Board (1/2) 1 / 28...
  • Page 26 Model No. : TH-43DS630G/K/M/S P-Board (2/2) 2 / 28...
  • Page 27 Model No. : TH-43DS630G/K/M/S LD-Board 3 / 28...
  • Page 28 Model No. : TH-43DS630G/K/M/S A-Board (1/14) 4 / 28...
  • Page 29 Model No. : TH-43DS630G/K/M/S A-Board (2/14) 5 / 28...
  • Page 30 Model No. : TH-43DS630G/K/M/S A-Board (3/14) 6 / 28...
  • Page 31 Model No. : TH-43DS630G/K/M/S A-Board (4/14) 7 / 28...
  • Page 32 Model No. : TH-43DS630G/K/M/S A-Board (5/14) 8 / 28...
  • Page 33 Model No. : TH-43DS630G/K/M/S A-Board (6/14) 9 / 28...
  • Page 34 Model No. : TH-43DS630G/K/M/S A-Board (7/14) 10 / 28...
  • Page 35 Model No. : TH-43DS630G/K/M/S A-Board (8/14) 11 / 28...
  • Page 36 Model No. : TH-43DS630G/K/M/S A-Board (9/14) 12 / 28...
  • Page 37 Model No. : TH-43DS630G/K/M/S A-Board (10/14) 13 / 28...
  • Page 38 Model No. : TH-43DS630G/K/M/S A-Board (11/14) 14 / 28...
  • Page 39 Model No. : TH-43DS630G/K/M/S A-Board (12/14) 15 / 28...
  • Page 40 Model No. : TH-43DS630G/K/M/S A-Board (13/14) 16 / 28...
  • Page 41 Model No. : TH-43DS630G/K/M/S A-Board (14/14) 17 / 28...
  • Page 42 Model No. : TH-43DS630G/K/M/S GK-Board 18 / 28...
  • Page 43 Model No. : TH-43DS630G/K/M/S K-Board 19 / 28...
  • Page 44 Model No. : TH-43DS630G/K/M/S P-Board (Foil Side) 20 / 28...
  • Page 45 Model No. : TH-43DS630G/K/M/S P-Board (Component Side) 21 / 28...
  • Page 46 Model No. : TH-43DS630G/K/M/S LD-Board 22 / 28...
  • Page 47 Model No. : TH-43DS630G/K/M/S A-Board (Foil Side) 23 / 28...
  • Page 48 Model No. : TH-43DS630G/K/M/S A-Board (Component Side) 24 / 28...
  • Page 49 Model No. : TH-43DS630G/K/M/S K-Board and GK-Board 25 / 28...
  • Page 50 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A047 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 51 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5020 F1G1C104A146 C 0.1UF, 16V C5021 F1G1A105A047 C 1UF, 10V C5022 F1G1C104A146 C 0.1UF, 16V C5026 F1H1E105A153 C 1UF, 25V C5150 F1G1E103A144 C 0.01UF, 25V...
  • Page 52 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6770 F1G1E103A144 C 0.01UF, 25V C6771 F1G1E103A144 C 0.01UF, 25V C6772 F1G1E103A144 C 0.01UF, 25V C6773 F1G1H102A830 C 1000PF, 50V C6774 F1G1C104A146 C 0.1UF, 16V...
  • Page 53 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7524 F1J1H104A902 C 0.1UF, 50V C7525 F1J1H221A906 C 220PF, 50V C7526 F1J1C475A225 C 4.7UF, 16V C7527 F1K1E106A167 C 10UF, 25V C7529 F1J1H104A902 C 0.1UF, 50V...
  • Page 54 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8100 F1G1E472A172 C 4700PF, 25V C8101 F1H1E105A153 C 1UF, 25V C8102 F1G1C104A146 C 0.1UF, 16V C8103 F1K1V106A010 C 10UF, 35V C8105 F1J0G2260001 C 22UF, 4V...
  • Page 55 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D2006 DZ2J047M0L DIODE D2007 DZ2J047M0L DIODE D2008 DZ2J056M0L DIODE D2009 DZ2J047M0L DIODE D2800 DZ2J056M0L DIODE D2802 B3AGB0000083 D2851 DZ2J068M0L DIODE D2852 DZ2J068M0L DIODE...
  • Page 56 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7809 DA2J10100L DIODE D7810 B0ACCD000008 DIODE D7811 DZ2J360M0L DIODE D7812 DA2J10100L DIODE D8000 DA2J10100L DIODE D8850 B0JCED000012 DIODE F7101 K5E502YYA213 FUSE K1KY03BA0402 CONNECTOR...
  • Page 57 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JS7501 D0GDR00J0004 M 0 OHM, J, 1/8W K1KY07BA0483 CONNECTOR L2300 J0JYC0000464 BEAD CORE L3113 J0JYC0000156 INDUCTOR L3116 J0JYC0000156 INDUCTOR L4901 G1C220MA0889 INDUCTOR L4902...
  • Page 58 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q4702 B1ABCF000231 TRANSISTOR Q4709 B1ABCF000231 TRANSISTOR Q4710 B1ABCF000231 TRANSISTOR Q4981 B1ABCE000015 TRANSISTOR Q7201 B1CERR000144 TRANSISTOR Q7202 B1ADCE000022 TRANSISTOR Q7301 B1CFRR000039 TRANSISTOR Q7302 B1CFRR000039...
  • Page 59 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2058 D0GA473JA039 M 47K OHM, J, 1/16W R2059 D0GA103JA039 M 10K OHM, J, 1/16W R2060 D0GA473JA039 M 47K OHM, J, 1/16W R2061 D0GA223JA039...
  • Page 60 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4795 D0GA103JA039 M 10K OHM, J, 1/16W R4796 D0GA473JA039 M 47K OHM, J, 1/16W R4797 D0GA102JA039 M 1K OHM, J, 1/16W R4798 D0GA473JA039...
  • Page 61 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5742 D1BA3001A023 M 3K OHM, F, 1/16W R5743 D0GBR00J0004 M 0 OHM, J, 1/10W R5745 D0GBR00J0004 M 0 OHM, J, 1/10W R5747 D0GAR00JA039...
  • Page 62 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7234 D1BD8203A066 M 820K OHM, F, 1/8W R7240 D0GF225JA048 M 2.2M OHM, J, 1/4W R7241 D0GF225JA048 M 2.2M OHM, J, 1/4W R7242 D0GF225JA048 M 2.2M OHM, J, 1/4W...
  • Page 63 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7811 D0GDR00J0004 M 0 OHM, J, 1/8W R7812 D0GD104JA052 M 100K OHM, J, 1/8W R7813 D0GD393JA052 M 39K OHM, J, 1/8W R7816 D1BD1503A066...
  • Page 64 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7889 D0GD1R0JA052 M 1.0 OHM, J, 1/8W R7895 D1BD18R0A066 M 18 OHM, F, 1/8W R7897 D1BD18R0A066 M 18 OHM, F, 1/8W R7899 D0GD101JA052...
  • Page 65 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8850 D0GA331JA039 M 330 OHM, J, 1/16W R8851 D1BB7151A073 M 7.15K OHM, J, 1/10W R8852 D0GA102JA039 M 1K OHM, J, 1/16W R8853 D0GA182JA039 M 1.8K OHM, J, 1/16W...
  • Page 66 Model No. : TH-43DS630G/K/M/S Parts Location 26 / 28...
  • Page 67 Model No. : TH-43DS630G/K/M/S Packing Exploded View 1 27 / 28...
  • Page 68 Model No. : TH-43DS630G/K/M/S Packing Exploded View 2 28 / 28...
  • Page 69 Model No. : TH-43DS630G/K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0228 WIFI DONGLE WIRE L0EYAA000068 SPEAKER UNIT N2QAYB001008 REMOTE_TRANSMITTER N5HBZ0000114 WIFI MOUDLE TBX5ZA03301 KEY BUTTON BRACKET Pedestal Assembly to TV Screw THE5ZL002N SCREW (A) M4x12mm (Round Screw)

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