Page 2
HP shall not be liable for technical or editorial errors or omissions contained herein. HP-UX Release 10.20 and later and HP-UX Release 11.00 and later (in both 32 and 64-bit configurations) on all HP 9000 computers are Open Group UNIX 95 branded products.
Integrity rx4640 Server Time Required Upgrading the hp Integrity rx4640 Server may require several hours, depending on preparatory time, but you should plan for one hour of system downtime. Preparatory time includes checking the upgrade kit, preparing an ESD-safe work station, and backing up your data.
Page 10
Step 1. Back up your data. Step 2. Back up the existing operating system (OS). Step 3. Download and initialize new server firmware from http://www.hp.com/support/itaniumservers. Step 4. Update the OS (if applicable), then shutdown the OS. Step 5. Shut down your server (disconnect AC power) and remove the processor extender board.
Page 11
Overview—Server Upgrade Overview This section also includes an optional procedure to convert the server from duplex to simplex operation. Chapter 1...
Accessing a Rack Mounted Server The hp Integrity rx4640 Server is designed to be rack mounted. The following procedure explains how to gain access to your hp Integrity rx4640 Server that is mounted in an approved rack. For rack installation instructions, review the document titled Installation Guide, Mid-Weight Slide Kit, 5065-7291.
Accessing a Pedestal Mounted Server The hp Integrity rx4640 server is also designed to be pedestal mounted. You do not need to remove the pedestal from the hp Server to gain access to internal components. The front bezel, front cover, and top cover may be removed with the pedestal attached to the hp Server.
Ensure that the hp Server is properly grounded when performing WARNING remove-and-replace procedures. Use an antistatic wrist strap and grounding mat similar to those found in the hp Electrically Conductive Field Service Kit. Figure 1-3 Pedestal mounted hp Integrity rx4640 Server...
Overview—Server Upgrade Front Bezel Removing the Front Bezel To remove the front bezel, perform the following steps: Step 1. Grasp the front bezel at the outer edges and pull straight out. Installing the Front Bezel To install the front bezel, perform the following steps: Step 1.
Removing the Front Cover To remove the front cover, perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12. Step 2. Remove the front bezel. See “Front Bezel” on page 15.
Removing the Top Cover To remove the top cover, perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12. Step 2. Loosen the two captive thumbscrews that hold the top cover in place.
Removing the Processor Extender Board To remove the processor extender board, perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12.
Overview—Server Upgrade Processor Extender Board Step 5. Pull out on the extraction levers to unplug the processor extender board from the socket located on the midplane riser board. Figure 1-7 Processor Extender Board Chapter 1...
Removing a Memory Extender Board To remove a memory extender board, perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12.
Page 24
Overview—Server Upgrade Processor Extender Board Step 3. Remove the front cover from the chassis. See “Front and Top Covers” on page 17. Step 4. Press each latch on the two extraction levers located on each side of the memory extender board. Step 5.
Hot-Swap Chassis Fan Unit There are three hot-swap chassis fan units in the hp Server. Fan units 0, 1, and 2 are in the center of the chassis spanning the full chassis width. Fan units 0 and 1 are interchangeable and are in the left and center positions.
Hot-Swap I/O Chassis Fans Removal and Replacement To remove a hot-swap chassis fan unit, perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12.
Page 29
When the fan is functioning normally, the LED is off. • When the fan fails, the LED is lit. Step 4. Replace the top cover. Step 5. Replace the front bezel. Step 6. If rack mounted, slide the hp Server into the rack until it stops. Chapter 1...
Required Tools The hp Integrity rx4640 Upgrade Kit contains some of the tools needed to perform this procedure, including an ESD-safe workstation. Additionally, a long flat blade screwdriver is required. When performing this upgrade, you must use a static-dissipating work surface and a wrist strap.
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Step 4. Update the server firmware. Step 5. Press the power switch on the server front panel. Verify that the power LED goes off. Step 6. Disconnect the AC power cords from the server rear panel. Removing Server Components To upgrade the server, remove the following components: Step 1.
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Ensure that all processors are rated for use at the same speed. Failure to observe this caution will result in performance degradation. Processor Load Order Processor modules are housed on the processor extender board located under the top cover in the top service bay.
Page 34
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Test the alignment of the assembly to the socket by gently moving the assembly back CAUTION and forth with the palm of your hand—you should feel little or no sideplay. However, because the assembly is not yet tightened, it may tilt slightly towards the center of the extender board—this is acceptable.
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction unplugged from their sockets when you move the cable into place under the heatsink. See Figure 2-1, “Processor Cable Placed Correctly,” and Figure 2-2, “Processor Cable Placed Incorrectly.” Figure 2-1 Processor Cable Placed Correctly Heatsink Cable is placed correctly and is under the heatsink...
Page 36
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Step 4. Plug in the processor cable to its socket on the extender board. Step 5. Place the sequencer frame over the processor. Step 6. Using the supplied CPU install tool, tighten the T15 shoulder screws 1, 2, 3, and 4 until they just bottom out.
Page 37
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Do not overtighten the 4 shoulder screws—they may shear off if overtightened. Stop CAUTION tightening the shoulder screws when you feel them just bottom out. Chapter 2...
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Figure 2-3 Installing Processor on Extender Board Tightening sequence for 6-shoulder screws is: 1,2,3,4,5,6 DO NOT OVERTIGHTEN! Torx-T15 Use supplied wrench for tightening shoulder screws and thumbscrews 2.5MM Allen Power cable protected by plastic sleeve Align pins on heatsink with...
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Step 8. On the IO baseboard, set the CPU select switch on as shown in Figure 2-4, “IO Baseboard Select Switches.” Figure 2-4 IO Baseboard Select Switches CPU Select Installing Server Components Install the following components in the server chassis: Step 1.
Page 40
Upgrade Procedures for 1.1 GHz mx2 Dual Processors (A9730A) Introduction Step 1. Reconnect AC power to rear panel connectors. Step 2. Press the front panel power switch to power on the server. Step 3. Wait for completion of the power-on-self-test. Verify that no errors have been detected. Step 4.
Required Tools The hp Integrity rx4640 Upgrade Kit contains some of the tools needed to perform this procedure, including an ESD-safe workstation. Additionally, a long flat blade screwdriver is required. When performing this upgrade, you must use a static-dissipating work surface and a wrist strap.
Page 42
Introduction Step 3. Download server firmware. Current revisions of firmware and utilities, together with download instructions are available from your ITRC and from http://www.hp.com/support/itaniumservers. Step 4. Update the server firmware. Step 5. Press the power switch on the server front panel. Verify that the power LED goes off.
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Installing Processors Ensure that the cache size is identical for all processors. Failure to observe this caution will CAUTION result in system failure. Ensure that all processors are rated for use at the same speed. Failure to observe this caution will result in performance degradation.
Page 44
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Prior to installing a processor into your system, read the following instructions carefully and refer to Figure 3-3, “Installing Processor on Extender Board,” for a complete understanding of this process. Step 1.
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction unplugged from their sockets when you move the cable into place under the heatsink. See Figure 3-1, “Processor Cable Placed Correctly,” and Figure 3-2, “Processor Cable Placed Incorrectly.”...
Page 46
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Step 4. Plug in the processor cable to its socket on the extender board. Step 5. Place the sequencer frame over the processor. Step 6. Using the supplied CPU install tool, tighten the T15 shoulder screws 1, 2, 3, and 4 until they just bottom out.
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Do not overtighten the 4 shoulder screws—they may shear off if overtightened. Stop CAUTION tightening the shoulder screws when you feel them just bottom out. Figure 3-3 Installing Processor on Extender Board Tightening sequence for 6-shoulder screws is: 1,2,3,4,5,6...
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Step 7. Using a flat blade screwdriver, tighten screws 5 and 6 shown in Figure 3-3, “Installing Processor on Extender Board.” Step 8. On the IO baseboard, set the CPU select switch on as shown in Figure 3-4, “IO Baseboard Select Switches.”...
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Verification of Upgrade Installation After completing the upgrade, verify that the sever is ready for operation as follows: Step 1. Reconnect AC power to rear panel connectors. Step 2.
Page 50
Upgrade Procedures for 1.5 GHz (A9731A) or 1.6 GHz (A9732A, or A9733A) Processors Introduction Chapter 3...
Always keep a backup copy of the current operating system (OS) available for emergency use. The OS was provided on CD with your server. You can obtain a copy from your hp-Information Resource Center (ITRC) or download the Windows TM or hp-UX TM OS from http://www.hp.com/support/itaniumservers.
Step 2. Perform an orderly shutdown of the server operating system. Step 3. Download server firmware. Current revisions of firmware and utilities, together with download instructions are available from your ITRC and from http://www.hp.com/support/itaniumservers. Step 4. Update the server firmware.
Memory Extender Board Upgrade Procedures Introduction Step 1. Press each latch on the two extraction levers located on each side of the memory extender board. See Figure 4-1, “Memory Extender Board Latches.” Figure 4-1 Memory Extender Board Latches Chapter 4...
Memory Extender Board Upgrade Procedures Introduction Step 2. Pull on the extraction levers to unplug the memory extender board from the socket located on the midplane riser board and remove the memory extender board from the chassis. See Figure 4-2, “Memory Extender Board.”...
Memory Extender Board Upgrade Procedures Introduction Removing System Memory DIMMs Remove the system memory DIMMs to reuse on the upgrade memory extender board. CAUTION Observe all ESD safety precautions before attempting this procedure. Failure to follow ESD safety precautions could result in damage to the server. To remove system memory, perform the following steps: Step 1.
Page 56
Memory Extender Board Upgrade Procedures Introduction Table 4-1 DIMM Filler Requirements for 16 DIMM Extender Board (Continued) 16 DIMM Extender Board DIMMs Loaded Fillers Required 8 DIMMs in quads 0 and 1 4 fillers total: 2 fillers in quads 2 and 3 (all quads filled) 12 DIMMs in quads 0, 1, and 2 2 fillers total:...
Page 57
Memory Extender Board Upgrade Procedures Introduction Table 4-2 DIMM Filler Requirements for 32 DIMM Extender Board 32 DIMM Extender Board DIMMs Loaded Fillers required 4 DIMMs in quad 0 12 fillers total: 2 fillers in quads 1, 3, 4, 5, 6, and 7 (quad 2 remains unfilled) 8 DIMMs in quads 0 and 1 8 fillers total:...
Memory Extender Board Upgrade Procedures Introduction Installing DIMMs To install DIMMs in the upgrade memory extender board, perform the following steps: Step 1. Align the DIMM with the socket located on the memory extender board. Step 2. Gently and evenly push on each side of the DIMM until it seats in the socket. Ensure that the extraction levers are in the closed position.
Introduction Step 6. Install the front bezel. See “Installing the Front Bezel” on page 16. Step 7. If rack mounted, slide the hp Server into the rack until it stops. Verification of Upgrade Installation After completing the upgrade, verify that the sever is ready for operation as follows: Step 1.
After preforming these procedures, you will be directed to start up your server and resume operation. The embedded backplane for internal SCSI hard disks drives in the hp integrity rx4640 server may be configured in either simplex or duplex mode.
Always keep a backup copy of the current operating system (OS) available for emergency use. The OS was provided on CD with your server. You can obtain a copy from your hp-Information Resource Center (ITRC) or download the Windows TM or hp-UX TM OS from http://www.hp.com/support/itaniumservers.
U320 SCSI Enablement and Conversion Procedures Introduction Step 8. Remove the memory extender board. See “Removing a Memory Extender Board” on page 23. Step 9. Remove the processor extender board. See “Removing the Processor Extender Board” on page 21. Removing the SCSI Duplex Board The SCSI Duplex board is only installed if the server is configured for duplex operation.
U320 SCSI Enablement and Conversion Procedures Introduction Continue the upgrade by replacing the SCSI backplane board. The upgrade SCSI duplex board is installed after the SCSI backplane board is replaced. Figure 5-2 Replacing the SCSI Duplex Board Removing the SCSI Backplane Board The SCSI backplane board is replaced for both simplex and duplex configurations.
U320 SCSI Enablement and Conversion Procedures Introduction The SCSI jumper cable bridges the two SCSI connectors on the SCSI backplane NOTE when the server is configured for simplex operation. The SCSI jumper cable is not installed in duplex configurations. Figure 5-3 Replacing the SCSI Jumper Cable Step 4.
U320 SCSI Enablement and Conversion Procedures Introduction Step 6. Push the SCSI backplane board away from the disk drive cage and lift it up and out of the chassis. Figure 5-4SCSI Backplane Removal and Replacement Backplane shown with jumper cable attached Replacing the SCSI Backplane To replace the SCSI backplane, perform the following steps: Step 1.
U320 SCSI Enablement and Conversion Procedures Introduction Installing the SCSI Duplex Board Install the SCSI duplex board only if your system is configured for duplex operation. To install the duplex board, perform the following steps: Step 1. Align the bracket tabs with the slots on the side of the disk drive cage. See Figure 5-5, “Installing the SCSI Duplex Board.”...
U320 SCSI Enablement and Conversion Procedures Introduction Step 6. Verify the other end of SCSI cable B is connected to the SCSI B channel connector on the SCSI adapter board. See Figure 5-6, “Installing SCSI Cable B to the SCSI Adapter Board.” Figure 5-6Installing SCSI Cable B to the SCSI Adapter Board Installing Server Components Install the following components in the server chassis:...
U320 SCSI Enablement and Conversion Procedures Introduction Verification of Upgrade Installation After completing the upgrade, verify that the sever is ready for operation as follows: Step 1. Reconnect AC power to rear panel connectors. Step 2. Press the front panel power switch to power on the server. Step 3.
SCSI backplane board. To gain access to the SCSI backplane board perform the following steps: Step 1. If rack mounted, slide the hp Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 12.
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Step 1. Unplug the SCSI B cable from the backplane. See Figure 5-7, “Unplugging SCSI B Cable from the SCSI Backplane.” Figure 5-7Unplugging SCSI B Cable from the SCSI Backplane Chapter 5...
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Step 2. Unplug the SCSI B cable connector from the SCSI Adapter board. See Figure 5-8, “Unplugging SCSI B Cable from the SCSI Adapter Board.” Figure 5-8Unplugging SCSI B Cable from the SCSI Adapter Board Step 3.
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Step 4. Remove the SCSI duplex board. Pull the SCSI duplex board forward to disconnect the backplane connector and release it from the disk drive cage. See Figure 5-9, “Removing the Duplex Board.” Figure 5-9Removing the Duplex Board Chapter 5...
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Step 5. Connect the SCSI jumper cable to the SCSI backplane connectors. See Figure 5-10, “Installing the SCSI Jumper Cable.” Figure 5-10 Installing the SCSI Jumper Cable Installing Server Components Install the following components in the server chassis: Step 1.
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Verification of Upgrade Installation After completing the upgrade, verify that the sever is ready for operation as follows: Step 1. Reconnect AC power to rear panel connectors. Step 2.
Page 76
U320 SCSI Enablement and Conversion Procedures Converting SCSI From Duplex to Simplex Operation Chapter 5...
Accessing a Rack Mounted Server The hp Integrity rx4640 Server is designed to be rack mounted. The following procedure explains how to gain access to your hp Integrity rx4640 Server that is mounted in an approved rack. For rack installation instructions, review the document titled Installation Guide, Mid-Weight Slide Kit, 5065-7291.
Removing and Replacing Core I/O Cards Accessing a Rack Mounted Server Extend the Server from the Rack Ensure that there is enough area (Approximately 1.5 meters [4.5 ft.]) to fully extend the server NOTE out the front and work on it. To extend the server from the rack, perform the following steps: Step 1.
Accessing a Pedestal Mounted Server The hp Integrity rx4640 Server is also designed to be pedestal mounted. You do not need to remove the pedestal from the HP Server to gain access to internal components. The front bezel, front cover, and top cover may be removed with the pedestal attached to the HP Server.
Removing the Top Cover To remove the top cover, perform the following steps: Step 1. If rack mounted, slide the HP Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 77. Step 2. Loosen the two captive thumbscrews that hold the top cover in place.
Step 1. Align the tabs at the rear of the top cover with the corresponding slots in the chassis, fully seat the tabs into the slots, and push forward until it seats. Step 2. Using a torx T15 driver, tighten the two thumbscrews securely. Step 3. If rack mounted, slide the HP Server into the rack until it stops. Chapter 6...
The hp Integrity rx4640 Server has two I/O card slots that are dedicated for core I/O cards. PCI Slot Locations and Configurations PCI slots are numbered from 1 through 8 in your HP Server. See Figure 6-4, “Slot ID Numbering.” The dedicated core I/O card slots are slots 1 and 2.
Removing the LAN Core I/O Card To remove the LAN core I/O card in slot 2, perform the following steps: Step 1. If rack mounted, slide the HP Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 77.
Step 7. Close the blue PCI card latch for slot 2 by twisting it counter-clockwise. Step 8. Reconnect the LAN cable(s) to the LAN core I/O card. Step 9. Replace the top cover. Step 10. Push the HP Server back into the rack until it stops. Chapter 6...
The hp Integrity rx4640 Server has two I/O card slots that are dedicated for core I/O cards. PCI Slot Locations and Configurations PCI slots are numbered from 1 through 8 in your HP Server. See Figure 6-7, “Slot ID Numbering.” The dedicated core I/O card slots are slots 1 and 2.
Removing the SCSI Core I/O Card To remove the SCSI core I/O card in slot 1, perform the following steps: Step 1. If rack mounted, slide the HP Server out from the rack until it stops. See “Accessing a Rack Mounted Server” on page 77.
Step 7. Close the blue PCI card latch for slot 1 by twisting it counter-clockwise. Step 8. Reconnect the internal and external SCSI cable(s) to the SCSI core I/O card. Step 9. Replace the top cover. Step 10. Push the HP Server back into the rack until it stops. Chapter 6...
Page 88
Removing and Replacing Core I/O Cards Remove and Replace the SCSI Core I/O Card Chapter 6...
Page 89
antistatic wrist strap Chassis fan remove and replace Core I/O slots Core PCI cards installing Cover, top remove and replace Covers, front and top remove and replace DIMMs slot fillers Front Bezel remove and replace Memory extender board remove and replace Processor installing Processor extender board...