Page 1
All manuals and user guides at all-guides.com HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL GN1T CHASSIS ORIGINAL MANUAL ISSUE DATE: 7/2015 Segment: XFLL Version Date Subject 7/2015 Original manual issue. LCD TV 9-888-579-01...
Page 2
All manuals and user guides at all-guides.com SERVICE MANUAL GN1T CHASSIS Segment: XFLL LCD TV 9-888-579-01...
All manuals and user guides at all-guides.com MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KD-65X8000C Black RMT-TX100C CHINA KD-65X8000C(CH)
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. KD-65X8000C(CH)
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. KD-65X8000C(CH)
Page 7
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B). KD-65X8000C(CH)
<T> TCon IC I2C communication error [TCON_ERR] <G/P/B> Backlight failure [BACKLIGHT] Over temperature protection [TEMP_ERR] <B> Temp. sensor I2C No ACK [TEMP_ERR] <B> V By One lock error between Main device and 4KBE device [4KBE_ERR] <B> Software error [SW_ERR] italic: detect at startup sequence only. KD-65X8000C(CH)
Page 9
To exit the Self Diagnostic screen... If you want to finish service mode app, do AC OFF/ON →*Service mode app is disable perfectly if you want to move home menu, push <HOME>button →*Service mode app do background(not disable perfectly) KD-65X8000C(CH)
SEC 1. DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. 1-1. KD-65X8000C 1-1-1. STAND AND NECK 4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 STAND...
Page 11
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (W) KD-65X8000C(CH)
Page 12
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-3. AC COVER AND POWER SUPPLY CORD Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 POWER SUPPLY CORD AC COVER KD-65X8000C(CH)
Page 13
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-4. COVER, REAR (2L SWN) A COVER, REAR (2L SWN) A 7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 12 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11...
Page 14
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-5. TAPE TAPE TAPE KD-65X8000C(CH)
Page 15
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-6. TAPE AND WIRE DRESSING TAPE TAPE TAPE KD-65X8000C(CH)
Page 16
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-7. TAPE TAPE TAPE TAPE (DK020FR-19) 19X50 SHEET TAPE KD-65X8000C(CH)
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-13. SWITCH UNIT SWITCH UNIT KD-65X8000C(CH)
Page 23
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-14. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 28P HARNESS ASSY(MAIN) P/N: 1-910-110-66 CONNECTOR ASSY 28P P/N: 1-910-110-65 KD-65X8000C(CH)
Page 24
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-15. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP KD-65X8000C(CH)
Page 25
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-16. BRACKET, SP (2L SWN) A 4 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 4 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 BRACKET, SP (2L SWN) A BRACKET, SP (2L SWN) A...
Page 26
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-17. BRACKET, STAND (2L SWN) 2 screws (PULLEY, STAND (HWI)) P/N: 4-534-964-01 BRACKET, STAND (2L SWN) 12 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 KD-65X8000C(CH)
Page 27
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-18. GL6 6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 KD-65X8000C(CH)
Page 28
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-19. SHEET, INSULATION(HRN L) SHEET, INSULATION (HRN L) NOTE: KD-65X8000C(CH)
Page 29
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-20. TAPE AND FLEXIBLE FLAT CABLE 41P (XFF) AND FLEXIBLE FLAT CABLE 51P (XFF) TAPE FLEXIBLE FLAT CABLE 51P (XFF) P/N: 1-849-079-11 FLEXIBLE FLAT CABLE 41P (XFF) P/N: 1-849-078-11 KD-65X8000C(CH)
Page 30
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-21. BRACKET, SIDE F (MOLD) BRACKET, SIDE F (MOLD) KD-65X8000C(CH)
Page 31
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-22. BMFW 8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BMFW KD-65X8000C(CH)
Page 32
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-23. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket PWB P/N indication location NOTE: When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board.
Page 33
All manuals and user guides at all-guides.com DISASSEMBLY 1-1. KD-65X8000C 1-1-24. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN) NOTE: SHEET, THERMAL (BM) PLATE, MAIN S (HRN) 2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-65X8000C(CH)
<OK> 5) When finished the operation of service mode , please AC Plug OFF/ON the TV set. (*If you don’t do AC plug OFF/ON, remain the Service Mode App and User can see the Service Mode after RC ON.) KD-65X8000C(CH)
SD0.370 2) Press “Enter” or “Return” button to return to Service Mode. Service Mode Model Information >> Self diagnosis History >> Video / Audio >> Panel / PQ >> General Setting >> Tuner >> Wifi >> [</>] Set [Home]Exit KD-65X8000C(CH)
Model Information Select NO if input data is incorrect. Model Number Setting >> Serial Number Edit Press <Enter> to save answer. Service Mode >> Status Information >> Model Information >> Model Number Setting Serial Number Edit Input Data correct? KD-65X8000C(CH)
Page 46
EEPROM. Service Mode The serial number that has been input is displayed. >> Status Information User can still edit the Serial Number. >> Model Information <[ KDL-40X500B ]> Model Number Setting Serial Number Edit Input Data correct? KD-65X8000C(CH)
4) Select one Product Name from the list, press <Enter> will pop dialog to inform user to confirm data. Model dependent settings will be overwritten into EEPROM. [MODEL_NUMBER_SETTING] _ _ _ _ _ _ _ _ _ _ _ _ KD-65X8000C(CH)
Page 48
Video / Audio >> G WB Offset <[ ]> Panel / PQ >> <[ ]> General Setting >> B WB Offset Tuner >> Wifi / BT >> [</>] Set [Home]Exit b. To select “WB Adjustment”, press “→” button. [</>] Set [Home]Exit KD-65X8000C(CH)
Page 49
<[ 0. SoC to T-con ]> <[ 0. SoC to T-con ]> CUC data transfer b. To select “WB/Mura/CUC data transfer”, press “→” button. [</>] Set [Home]Exit [Start] c. To change data , press “←” or “→” on remote commander. [</>] Set [Home]Exit KD-65X8000C(CH)
(Dead Set) B* Board G* Board H* Board K* Board Speaker Wifi & BT Module LD* Board V By One FFC Tcon LCD Panel Panel (Communi Panel Soft- Power Power cation) (Backlight) TEMP ware Emitter Problem Local Audio UART Local KD-65X8000C(CH)
All manuals and user guides at all-guides.com TROUBLE SHOOTING 3-2. NO POWER 3-2-1. NO POWER-PCU No Power Check STBY 3.3V Replace C9030 Between G* Board to G* Board On B* board B* Board Harness Harness B* Board u-Com Failure DDCON/LDO Main Device Failure KD-65X8000C(CH)
Page 52
If #pin19 keep Low, change IC9017. P-on ucom #pin19 If #pin19 goes High few seconds and downs to Low, Is the voltage >3.0V? Check G board and harness. Check P_ON_LNB P-on ucom #pin15 Change IC9017 Is the voltage >3.0V? KD-65X8000C(CH)
Page 53
Is the voltage >3.0V? If PANEL_PWER_ON (R9172) is 0V Check XRST Change IC9017 P-on ucom #pin17 Is the voltage >3.0V? If BL_MUTE (R9174) is 0V Check BL_ON Change IC9017 P-on ucom #pin18 Is the voltage >3.0V? Ucom IC9017 is working OK KD-65X8000C(CH)
Page 54
Is fuse OK? C9118 Change IC9018 Is voltage >5V? Check Vcc voltage Check POWER_ON P-on ucom #pin19 C9xxx (Refer to No Power U-Com Failure) Is voltage >12.0V? Check Enable pin voltage No Power U-Com Failure Is voltage >2.5V? Change DDCON IC KD-65X8000C(CH)
Page 55
Is diode ? Is voltage >12V? Check G board and harness Check Vcc voltage Check Change D9001 C9061 D9001 Is voltage >4V? Is diode ? Check +5V_MAIN DDCON (IC9001) Check Enable IC9010 #pin1 Change IC9010 Is voltage >2.5V? Change DDCON IC9009 KD-65X8000C(CH)
Page 56
All manuals and user guides at all-guides.com TROUBLE SHOOTING 3-2-6. NO POWER: LDOs check check START Check Vcc voltage C9xxx Check +3.3V_MAIN DDCON (IC9003) Is voltage >3V? Check Enable pin voltage 1.2 No Power U-Com Failure Is voltage >3V? Change LDO IC KD-65X8000C(CH)
2-time blinking 3-time blinking Check +12V_REG DC_ALERT at pin 13/15/17 of CN9000 G* Board on B* Board, Check +5.0V_MAIN IC9014,etc at pin1 in IC8001, 4.959V Voltage > 13.2V ? (B* Board) <Voltage<5.285V? B* Board AUDIO Go to Audio check point KD-65X8000C(CH)
Page 58
Segment “XS”? Audio Error ? See other flow Replace B-K Harness B-K harness NG OK ? Go to page Replace K-PWB Power Off Checking*1 K-PWB NG OK ? Go to page Power off Checking*2 Replace B-PWB B-PWB NG OK ? KD-65X8000C(CH)
Page 59
Replace Speaker Harness Cut or shorted (3) B-PWB (3) K-PWB to the chassis ? Fuse broken ? Fuse broken ? (See Note 1) (See Note 2) Return to LED 3x blinking Replace B-PWB Replace K-PWB or Power Off Checking*3 KD-65X8000C(CH)
Page 60
LED 3x blinking ? before LED 3x blinking ? Replace G-K Harness Replace B-K Harness OK ? OK ? Replace G-PWB Replace G-PWB OK ? OK ? Return to Return to LED 3x blinking LED 3x blinking Finish Finish KD-65X8000C(CH)
Page 61
Disconnect the Headphone HP/Audio Out terminal ? [Sound]→ Change [Sound]→ [Headphone Speaker Link] [Headphone Speaker Link] setting is [On] ? to [Off], OK ? Replace B-PWB Go to Power Off Checking*1 HP/Audio out terminal or Headphone detect GPIO may be broken KD-65X8000C(CH)
Page 62
Replace G-Board CN9000 suspicious Symptom Symptom on the B-Board improvement improvement B-Board is Panel (T-Con) is suspicious suspicious Symptom Replace the Harness improve Harness is Between G-Board suspicious and B-Board Symptom improve Replace V-By-One FFC the V-By-One FFC is suspicious KD-65X8000C(CH)
Page 63
Voltage < 1.8 V Harness / Connection OK LED driver or G* board Symptom LD board/G board Improvement Change LD board or G* board. No improvement Symptom Change Panel Improvement Panel No Improvement Symptom Change B* Board Improvement B* board KD-65X8000C(CH)
Page 64
Set to another Temperature, location, etc. Ventilation, etc. Change B* Board, and Aging a few Panel hours Symptom improvement Check I2C_C bus Temp sensor B* Board NG communication OK? IC1400 (check the next page) I2C_C bus dumping or Muffin check KD-65X8000C(CH)
Page 65
3-4-2. No Sound : TUNER No Sound with normal picture No Sound Audio Segment “XS”? Only RF tuner input? Replace B-K Harness Please refer Audio Check IC1000 (SOC) OK ? troubleshooting Replace K-PWB OK ? Replace B-PWB OK ? Finish KD-65X8000C(CH)
Page 66
Check Sound by other TV set Refer to No Sound Audio which is same model Check Source equipment by Reference TV set Change B-Board. (For example, Samsung TV(UN46ES7000), Toshiba TV(42WL863), RB1 or RB2) Check the settings of Source equipment KD-65X8000C(CH)
Page 67
Check Sound by other TV set Refer to No Sound Audio which is same model Check Source equipment by Reference TV set Is Distributor used ? Change B-Board. (For example, RB2, RB1) Check the settings of Connect Source Source equipment equipment directly KD-65X8000C(CH)
Page 68
(5x Blinking) on the main board Harness Symptom Symptom BL_ON:L improvement improvement V by One FFC Check Other 5x Blinking Backlight Main board NG Harness Portion: Ext. Video Input - No Picture HDMI - No Picture Tuner - No Picture KD-65X8000C(CH)
Page 69
Problem Problem OK Condition : No solder splash can be seen OK Condition : No part short-circuited NG Condition : Solder splash can be seen NG Condition : Part short-circuited [All voltage measurement using Oscilloscope] KD-65X8000C(CH)
Page 70
Satellite Check Tuner power line 12V LNB Voltage Terrestrial/Cable Analog 12V at JL6027 = 12V? Checking For TW & NA-ATSC All tuners except (MX/UC) only TW & NA-ATSC(MX/UC) Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2 KD-65X8000C(CH)
Page 71
Check Source equipment Replace IC5212 by Reference TV set Change B-Board. (HDMI EQ). (For example, RB1) Reference TV Set OK Reference TV set Replace IC1000 Check the settings of JC5227, JC5228, JC5235, JC5236 Source equipment JC5241, JC5242, JC5243, JC5244 KD-65X8000C(CH)
Page 72
Check Source equipment Replace IC5212 by Reference TV set Change B-Board. (HDMI EQ). (For example, RB1) Reference TV Set OK Reference TV set Replace IC1000 Check the settings of JC5227, JC5228, JC5235, JC5236 Source equipment JC5241, JC5242, JC5243, JC5244 KD-65X8000C(CH)
Page 73
(HDMI EQ). Check Source equipment Replace IC5212 by Reference TV set Change B-Board. (HDMI EQ). (For example, RB1) Reference TV Set OK Reference TV Replace IC1000 JC5227, JC5228, JC5235, JC5236 Check the settings of JC5241, JC5242, JC5243, JC5244 Source equipment KD-65X8000C(CH)
Page 74
(HDMI EQ). Check Source equipment by Reference TV set Change B-Board. (For example, RB1) Reference TV Set OK Replace IC5212 (HDMI EQ). Reference TV Replace IC1000 Check the settings of JC5227, JC5228, JC5235, JC5236 Source equipment JC5241, JC5242, JC5243, JC5244 KD-65X8000C(CH)
Page 75
- Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302, Analog Tuning R6303. For Other destination : Insert correct signal in correct terminal. Confirm ANT or Cable connection Check part mounting condition for analog control line Change NG parts “IFOUT_N, IFOUT_P, IFAGC” Check IC1000(SOC) KD-65X8000C(CH)
Page 76
“TU1_TS_DATA0, TU1_TS_CLK, TU1_TS_VALID, TU1_TS_SYNC” Note Tuner – (IC reference -- destination) TU6001 - PA-T2 TU6001 - LA-T2/LA-ISDB TU6001 - CH, HK Check IC1000 (SoC) TU6003 - AEP_W TU6802 - JP_SKP Change NG parts : Insert correct signal in correct terminal. KD-65X8000C(CH)
Change Smart Core Smart core issue B*Board Check parts value : Parts Broken issue R1080 = zero ohm SIRCS (IC1000 Pin Y35 , B*Board) Muffin IC1000 Check voltage (Power ON condition): problem 3.287V < Voltage < 3.55V? Change B*Board KD-65X8000C(CH)
H-B* board Harness Smart Core issue Change Smart Core B*Board Part broken issue Check LIGTH_SENSOR signal path : R1079 = zero ohm LIGTH_SENSOR (Muffin Pin L35) Muffin IC1000 problem Check voltage variation from room light to dark condition Change B*Board KD-65X8000C(CH)
Page 80
Connection Results B board Cable Connection Local Access Internet Access Failed Failed Failed Auto Check Proxy setting Wired Set-up Check cable B board Local router IP address setting DHCP server Manual Ethernet Cable Check IP address & Local router setting KD-65X8000C(CH)
Page 81
WiFi and Bxx Change harness Change between Bxx board Change Bxx board Wi-Fi module and WiFi If Wi-Fi malfunction happens, • Wi-Fi module • Harness between WiFi and Bxx Wi-Fi module Main Harness • Bxx board are suspected. KD-65X8000C(CH)
Page 82
Bluetooth Device else Loose BT antenna Connect properly connection Check harness Loose harness connection is OK Connect properly between BT and Bxx Change harness Change Bxx board Change BT module Between Bxx board and BT BT module Main Harness KD-65X8000C(CH)
All manuals and user guides at all-guides.com DIAGRAMS 4-4. CIRCUIT BOARDS LOCATION KD-65X8000C BMFW SWITCH UNIT SMART CORE SMART CORE HSC3_L WLAN/BT MODULE KD-65X8000C(CH)
• The construction parts of an assembled part are indicated with a collation number in the remark column. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. 5-1. KD-65X8000C REF. No. PART No.
REF. No. PART No. DESCRIPTION MARK 1-798-510-31 SWITCH UNIT (SM-G-WW) 4-546-444-11 BRACKET, SIDE F (MOLD) A-2072-557-A COMPLE SVC (XF) BMFW CN8 4-570-849-01 BRACKET, SP (2L SWN) A 1-474-633-11 GL6(CH)-STATIC CONVERTER(TV) 4-565-059-01 SHEET, INSULATION(HRN L) 2-650-770-21 SLIDE, CLAMP A-2087-374-A PACKING (2L SWN),PANEL SERVICE KD-65X8000C(CH)
Page 90
All manuals and user guides at all-guides.com EXPLODED VIEWS 5-2. KD-65X8000C 5-2-1. SMART CORE (LL, C) REF. No. PART No. DESCRIPTION MARK 4-567-752-01 CASE, BOTTOM (LL) A-2066-086-A HSC3_L MOUNT 4-564-313-01 LIGHT, GUIDE 4-564-312-01 PANEL, ORNAMENT 4-564-317-01 COVER, TOP 4-564-318-01 BRACKET, WIFI...
Page 91
For PWB suffix -11/-21 (2-580-607-01) (SCREW, +PSW M5X12) (4 PCS) 4-547-493-01 HEAT, SINK (MUFF) (SCREW, +PSW M5X20) (4 PCS) 4-548-743-01 HOLDER, HS WS (MUF) 4-549-188-01 HOLDER(HS MUF) 4-549-395-01 HEAT SINK (MUFF C) For Service (Ceramic FIN type) 7-600-040-44 ADHESIVE (SV380C) 333CC GRY KD-65X8000C(CH)
Page 93
The update may take up to 30 minutes to complete. 5: finished The system software update is complete. Some user settings may have changed during the update. Please remove the USB device and select "OK" to exit. 5: finished KD-65X8000C(CH)
Page 94
Do not turn off TV while updating software. (AC OFF wait 10sec then AC If older software package version is used, software Same cannot be update. plug-in), turn on the TV by TV will reboot and turn on again. remote power key. KD-65X8000C(CH)
Page 95
Do not turn off TV while updating software. wait 10sec then AC plug-in), turn If older software package version is used, on the TV by remote power key. software cannot be update. TV will reboot and turn on again. KD-65X8000C(CH)
Page 96
All manuals and user guides at all-guides.com APPENDIX-2 Wire Dressing (KD-65X8000C) VA Tape Slide Clamp x3 • Hold wires ・Fix wire Harness Tie • Fix wire KD-65X8000C(CH)
Page 97
All manuals and user guides at all-guides.com APPENDIX-3 Caution for Panel handling Don’t grab plastic bezel only. Don’t push screen. Risk of bezel broken. Risk of screen broken. KD-65X8000C(CH)
Page 98
B board itself. Do not reuse both HOLDER. Please replace to new parts. Potting is necessary for re-assembly of HEAT SINK. Please follow SBR "New Potting TIM Operation for board repair" for details. KD-65X8000C(CH)