Panasonic TH-55DS630R Service Manual
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Panasonic TH-55DS630R Service Manual

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TH-55DS630R
Model No.
Chassis:
KM29
Destination:
R : Iran
ORDER NO. MTV1612094CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-55DS630R

  • Page 1 ORDER NO. MTV1612094CE LED TV TH-55DS630R Model No. Chassis: KM29 Destination: R : Iran © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-55DS630R TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.) -----3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-55DS630R 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-55DS630R 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-55DS630R 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-55DS630R 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Repairable Power Supply, Function SW K BOARD LED/ RM/ CATS Repairable LDP BOARD LED DRIVER Repairable...

  • Page 7: Specifications

    TH-55DS630R 4 Specifications Dimensions (W × H × D) 1 244 mm × 781 mm × 259 mm (With Pedestal) 1 244 mm × 721 mm × 68 mm (TV only) Mass Net (With Pedestal) Net (TV only) Power source...
  • Page 8 TH-55DS630R Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range* IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz Security...

  • Page 9: Service Mode

    TH-55DS630R 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-55DS630R 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-55DS630R 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-55DS630R 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-55DS630R 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-55DS630R 7 Disassembly and Assembly Instructions 7.1. Barrier & Bottom Mtg 1. Fix PCB barrier. 2. Fix Bottom mtg. Description Remarks P-PCB_BARRIER BOTTOM_METAL SPACER P-PCB LCD PANEL...

  • Page 15: Vesa & Led Panel

    TH-55DS630R 7.2. VESA & LED Panel 1. Fix vesa metal, LED PANEL. Description Remarks VESA_METAL LED_PANEL LED_PANEL_CASE K-BOARD SPONGE(LED)

  • Page 16: Pcb Install

    TH-55DS630R 7.3. PCB Install 1. Fix All PCB. 2. Fix Bottom AV Bracket & Side AV Bracket. Description Remarks SIDE_AV_BRACKET A-PCB BRACKET SPACER...

  • Page 17: Key Btn & Speaker

    TH-55DS630R 7.4. Key Btn & Speaker 1. Fix Key Button Bracket. 2. Fix speaker bracket & speaker L & R. Description Remarks KEY_BUTTON_BRACKET SP_BRACKET_LOWER_L SP_BRACKET_LOWER_R SPEAKER_L/R SCREW(SP2) 6±1kgf.cm FELT (10 × 70 × 0.35)

  • Page 18: Wifi Installation

    TH-55DS630R 7.5. WiFi Installation 1. Fix Wifi bracket. Description Remarks WIFI_MODULE BOTTOM BACK COVER FELT (8 × 680 × 0.35) WIFI_BRACKET...

  • Page 19: Screwing

    TH-55DS630R 7.6. Screwing 1. Fix screw follow below specification. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI1/LED4) 6±1kgf.cm...

  • Page 20: Back Cover Installation

    TH-55DS630R 7.7. Back Cover Installation 1. Install Back cover and fix with screw. Description Remarks SCREW(VESA4/BC19) 6±1 Kgf.cm SCREW(SP4/KEY1/AV3) 6±1 Kgf.cm BACK_COVER...

  • Page 21: Measurements And Adjustments

    TH-55DS630R 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 22: Block Diagram

    TH-55DS630R 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG...

  • Page 23: Wiring Connection Diagram

    TH-55DS630R 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do wire dressing follow below spec. (stick PET tape as shown). 2. Stick tapes and rub evently at lease twice. Description Remarks PET_TAPE 0.66 60mm × 11 PET_TAPE 0.11 110mm × 1...
  • Page 24 TH-55DS630R...
  • Page 25 TH-55DS630R...
  • Page 26 TH-55DS630R Description Remarks LVDS CABLE SPONGE (T3xW25xL110) GASKET DS630U Only...
  • Page 27 Model No. : TH-55DS630R P-Board (1/2)
  • Page 28 Model No. : TH-55DS630R P-Board (2/2)
  • Page 29 Model No. : TH-55DS630R LDP-Board...
  • Page 30 Model No. : TH-55DS630R A-Board (1/19)
  • Page 31 Model No. : TH-55DS630R A-Board (2/19)
  • Page 32 Model No. : TH-55DS630R A-Board (3/19)
  • Page 33 Model No. : TH-55DS630R A-Board (4/19)
  • Page 34 Model No. : TH-55DS630R A-Board (5/19)
  • Page 35 Model No. : TH-55DS630R A-Board (6/19)
  • Page 36 Model No. : TH-55DS630R A-Board (7/19)
  • Page 37 Model No. : TH-55DS630R A-Board (8/19)
  • Page 38 Model No. : TH-55DS630R A-Board (9/19)
  • Page 39 Model No. : TH-55DS630R A-Board (10/19)
  • Page 40 Model No. : TH-55DS630R A-Board (11/19)
  • Page 41 Model No. : TH-55DS630R A-Board (12/19)
  • Page 42 Model No. : TH-55DS630R A-Board (13/19)
  • Page 43 Model No. : TH-55DS630R A-Board (14/19)
  • Page 44 Model No. : TH-55DS630R A-Board (15/19)
  • Page 45 Model No. : TH-55DS630R A-Board (16/19)
  • Page 46 Model No. : TH-55DS630R A-Board (17/19)
  • Page 47 Model No. : TH-55DS630R A-Board (18/19)
  • Page 48 Model No. : TH-55DS630R A-Board (19/19)
  • Page 49 Model No. : TH-55DS630R K-Board...
  • Page 50 Model No. : TH-55DS630R P-Board (Foil Side)
  • Page 51 Model No. : TH-55DS630R P-Board (Component Side)
  • Page 52 Model No. : TH-55DS630R LDP-Board (Foil Side)
  • Page 53 Model No. : TH-55DS630R LDP-Board (Component Side)
  • Page 54 Model No. : TH-55DS630R A-Board (Foil Side)
  • Page 55 Model No. : TH-55DS630R A-Board (Component Side)
  • Page 56 Model No. : TH-55DS630R K-Board...
  • Page 57 Model No. : TH-55DS630R Parts Location...
  • Page 58 Model No. : TH-55DS630R Packing Exploded View...
  • Page 59 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A047 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 60 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5012 F1G1A105A047 C 1UF, 10V C5020 F1G1C104A146 C 0.1UF, 16V C5021 F1G1A105A047 C 1UF, 10V C5022 F1G1C104A146 C 0.1UF, 16V C5026 F1H1E105A153 C 1UF, 25V...
  • Page 61 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6778 F1G1C104A146 C 0.1UF, 16V C6799 F1H1H181B052 C 180PF, 50V C6801 F1G0J1050007 C 1.0UF, 6.3V C6802 F1G1E103A144 C 0.01UF, 25V C6807 F1G1E103A144 C 0.01UF, 25V...
  • Page 62 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7801 F1J1C474A238 C 0.47UF, 16V C7802 F1J1H104A902 C 0.1UF, 50V C7803 F1H1H103B047 C 0.01UF, 50V C7804 F1J1H103A900 C 0.01UF, 50V C7805 F1J1E105A287 C 1UF, 25V...
  • Page 63 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8076 F1H1A1050039 C 1UF, 10V C8100 F1G1E472A172 C 4700PF, 25V C8101 F1H1E105A153 C 1UF, 25V C8102 F1G1C104A146 C 0.1UF, 16V C8103 F1K1V106A010 C 10UF, 35V...
  • Page 64 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D2007 DZ2J047M0L DIODE D2008 DZ2J056M0L DIODE D2009 DZ2J047M0L DIODE D2800 DZ2J056M0L DIODE D2802 B3AGB0000083 D2851 DZ2J068M0L DIODE D2852 DZ2J068M0L DIODE D3006 K7AAAY000016 DIODE...
  • Page 65 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks F7101 K5E103YYA163 FUSE HS7800 TUC5ZJ51521 HEAT SINK HS7801 TUC5ZJ51521 HEAT SINK HS7802 TUC5ZJ51521 HEAT SINK HS7803 TUC5ZJ51521 HEAT SINK HS7804 TUC5ZJ51521 HEAT SINK...
  • Page 66 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY07AA1311 CONNECTOR L2300 J0JYC0000464 BEAD CORE L3113 J0JYC0000156 INDUCTOR L3116 J0JYC0000156 INDUCTOR L4901 G1C220MA0889 INDUCTOR L4902 G1C220MA0889 INDUCTOR L4903 G1C220MA0889 INDUCTOR L4904 G1C220MA0889...
  • Page 67 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks PC7302 B3PAA0000704 PHOTO COUPLERS PC7303 B3PAA0000704 PHOTO COUPLERS Q2012 B1ABCE000015 TRANSISTOR Q2013 B1ABCE000015 TRANSISTOR Q3102 B1ABCE000015 TRANSISTOR Q3103 B1ABCE000015 TRANSISTOR Q4702 B1ABCF000231 TRANSISTOR...
  • Page 68 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0957 D0GA332JA039 M 3.3K OHM, J, 1/16W R0961 D0GA220JA039 M 22 OHM, J, 1/16W R0962 D0GA220JA039 M 22 OHM, J, 1/16W R1951 D0GA680JA039...
  • Page 69 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4724 D0GA102JA039 M 1K OHM, J, 1/16W R4725 D0GA473JA039 M 47K OHM, J, 1/16W R4731 D0GA103JA039 M 10K OHM, J, 1/16W R4739 D0GA220JA039...
  • Page 70 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5402 D1BB9100A073 M 910 OHM, J, 1/10W R5403 D1BB2871A073 M 2.87K OHM, J, 1/10W R5421 D1BA3302A023 M 33K OHM, F, 1/16W R5422 D1BB9100A073...
  • Page 71 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7302 D0GD101JA106 M 100 OHM, J, 1/3W R7303 D0GD101JA106 M 100 OHM, J, 1/3W R7304 D0AF2R2JA112 M 2.2 OHM, J, 1/2W R7305 D0AF101JA112...
  • Page 72 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7800 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7801 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7802 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7803 D1BD2R40A066 M 2.4 OHM, F, 1/10W...
  • Page 73 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7880 D0GB103JA065 M 10K OHM, J, 1/10W R7883 D0GDR00J0004 M 0 OHM, J, 1/8W R7889 D0GD225JA052 M 2.2M OHM, J, 1/8W R7890 D0AF391JA112...
  • Page 74 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8803 D0GA103JA039 M 10K OHM, J, 1/16W R8816 D0GA103JA039 M 10K OHM, J, 1/16W R8817 D0GA103JA039 M 10K OHM, J, 1/16W R8819 D0GA103JA039...
  • Page 75 Model No. : TH-55DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0232 WIFI USB CABLE K2CQ2YY00138 AC CORD L0EYAA000086 SPEAKER L5EDDYY00895 LCD PANEL N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000120 WIFI_MODULE Kit Includes All Brackets and TBL5ZX09041A...

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