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Sealey 1002.V2 Instructions page 2

Trolley jack

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5.
OPTIONAL EQUIPMENT
Optional rubber positioning wheels, which bolt to the side of the jack, greatly assist when moving the unladen jack around. When jacking, the
rubber wheels compress and the load goes through the main wheels, as normal. These wheels, model number 100/G1, are available through
your local Sealey dealer.
6.
MAINTENANCE
Lifting Operations and Lifting Equipment Regulations (LOLER) 1998.
This jack, depending on use, may fall within the scope of LOLER. It is the owner’s responsibility to determine whether or not it does
and, if so, to comply with any applicable requirements, in LOLER, for having the jack thoroughly examined.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
6.1.
When the jack is not in use, the ram should be in the lowest position to minimise corrosion. Remove the handle to inactivate the jack.
6.2.
Keep the jack clean and lubricate all moving parts with oil on a regular basis.
6.3.
The pump and cylinder form a closed hydraulic system and refilling with oil is only necessary in exceptional cases. To check oil level:
1) Place jack on a level surface with the saddle fully lowered.
2) Remove filler screw (52) and check that level is 20mm below top of filler hole. Add hydraulic oil if necessary.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
F
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this will cause serious damage to the jack
and will invalidate the warranty!
p
6.4.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and all
parts including nuts, bolts, pins and other fasteners. If any suspect item is found, remove jack from service and take the necessary action
to remedy the problem.
DO NOT use the jack if it is believed to have been subjected to abnormal or shock loading. Inspect and take appropriate action.
6.5.
Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean cloth and jack oil.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulic products are repaired by local service agents only. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and telephone number of your local agent.
If jack is under guarantee you can also contact your local dealer.
De-commissioning
Should the jack eventually become completely unserviceable, draw off the oil into an approved container and dispose of the jack and the oil
according to local regulations.
7.
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
Jack will not lift
1) Overloaded
the load properly
2) Release valve not closed
or will not hold
3) Air in system
raised load.
4) Low oil level
5) Internal defect
Jack will not lower
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due
4) Air in system
5) Release valve partially closed
6) Release valve blocked
8.
DECLARATION OF CONFORMITY
Declaration of Conformity
Model: 1002.V2
98/37/EC Machinery Directive
93/68/EEC CE Marking Directive
NOTE:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
p
to overloading/poor positioning
We, the sole importer into the UK, declare that the product listed below is in conformity with the following standards and directives.
Trolley Jack
Sole U.K. Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
REMEDY
1) Be sure to use a jack with adequate capacity.
2) Check and close release valve.
3) Open release valve and pump the handle a few times. Close valve and re-try.
4) Check level and replenish if necessary. Use only hydraulic jack oil.
5) Contact Service Agent.
1) Oil all external moving parts.
2) Contact local Service Agent.
3) Replace damaged parts or contact Service Agent.
4) Open release valve and pump the handle a few times. Close valve and re-try.
5) Check and fully open release valve.
6) Clean release valve.
The construction file for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
Signed by Mark Sweetman
For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery.
01284 757500
3rd May 2002
01284 703534
E-mail: sales@sealey.co.uk
1002.V2 - 1 - 020502

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