1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, Nile-TCON Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 459 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 54 inch class (54.1 inches measured diagonally) (W × H × Diagonal) 47.1 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from to SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and Side shield metal 1. See Service Hint (Section 3) 8.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2. Remove the Side terminal cover. Caution: To remove P.C.B.
8.5. Remove the Tuner unit 8.8. Remove the SU-Board 1. Unlock the cable clampers to free the cable. 1. Remove the flexible cables (SU1, SU2, SU3, SU4 and 2. Disconnect the connectors (A1, A6, A7 and A11). SU5) connected to the SU-Board. 3.
8.10. Remove the SC-Board 1. Remove the SU-Board and SD-Board. (See section 8.8. and 8.9.) 2. Unlock the cable clampers to free the cable. 3. Disconnect the connector (SC2). 4. Disconnect the flexible cable (SC20). 5. Remove the screws (×7 ) and remove the SC-Board.
8.14. Remove the C1-Board 8.17. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the Hanger metal R and the Stand bracket R. (See section 8.13.) (glass) 2. Remove the flexible cables holder fastening screws (×8 1. Remove the cabinet assy and the plasma panel fastening 3.
8.19. Remove the K-Board 1. Remove the Glass holders. (See section 8.18.) 2. Remove the screw (×2 3. Remove the claw (×1 4. Disconnect the connector (K1) and remove the K-Board from LED Panel. 8.20. Replace the plasma panel 8.18. Remove the Glass holders Caution: A new plasma panel itself without Hanger metals is 1.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. RF video sub contrast adjustment Name of measuring instrument Remarks 1. REMOTE TRANSMITTER 2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.) Procedure Remarks 1. Receive the sprit color bar with RF analog signal. (ASPECT FULL, Picture menu: Vivid) 2.
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4. Push [5] key of remote controller to display window pattern. Confirm the brightness within 10 seconds. The following is the confirmation value. TC-P54S2 385cd/m2 In the case of NG for the measurement of the brightness, display black pattern for 30 seconds from turning on the TV set, and after that, display the brightness check pattern and measure the brightness within 2 minutes again.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI I/F HDMI1-3 RECEIVER SD CARD DATA SD CARD SD CARD DATA SLOT CLOCK Nile-TCON IFD_OUT DDR2 FRONT END SIF_OUT PROCESSOR EEPROM TUNER VIDEO1 EEPROM STB5V POWER LED STB3.3V SUB5V VIDEO2...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA P+3.3V Sub Filed Processor IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
13.2. K and SS2-Board SS2-BOARD (FOIL SIDE) TXNSS21EDUUS K-BOARD (FOIL SIDE) TXN/K1LHUUS TNPA4804 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 C R N O .
13.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11LVUU TNPA5102 1 C1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 P b F C1-BOARD (COMPONENT SIDE) TXNC11LVUU R 1 2 6 TNPA5102 1 C1...
13.5. C2-Board C2-BOARD (FOIL SIDE) TXNC21LVUU TNPA5103 1 C2 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21LVUU R 2 9 6 R 2 2 6 R 2 9 4...
13.6. C3-Board C3-BOARD (FOIL SIDE) TXNC31LVUU TNPA5104 1 1 2 3 S E E R E V E R S E F O R O R D E R N O . P b F C3-BOARD (COMPONENT SIDE) TXNC31LVUU C 3 4 8 I C 3 0 2 I C 3 0 1 R 3 4 1...
13.8. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LVUU S S 6 4 S S 6 3 S S 5 3 S S 5 6 S S 5 5 S S 6 1 TPSS1 T P 5 3 C 0 1 5 T P 2 6 D 0 0 1 Q 0 0 1 Q0 0 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LVUU D 0 2 1 D I P SS63 SS63 SS64 SS64 SS56 C 1 0 3 CR No.16 SS53 SS61 SS61 Q 1 6 1 T N P A 5 0 8 2 R 1 4 3 SS55 O R D E R N O .
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2220 F1G1C104A116 C 0.10UF, K, 16V Description C2221 F1G1C104A116 C 0.10UF, K, 16V C2222 F1J1A106A087 C 0.010UF, K, TXN/A1LVUUS CIRCUIT BOARD A...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4735 F1G1H102A730 C 1000UF, 50V C5726 F1G1C153A116 C 0.015UF, K, C4740 F1G1C104A116 C 0.10UF, K, 16V C5728 F1K0J226A008 C 22UF, K,6.3V C4741 F1G1C104A116 C 0.10UF, K, 16V C5730...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8051 F1J1A106A087 C 0.010UF, K, C8334 F1G1H221A731 C 220UF, 50V C8335 F1G1H221A731 C 220UF, 50V C8053 F1G1C104A116 C 0.10UF, K, 16V C8336 F1G1H390A731 C 39UF, 50V C8054...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9313 F1G1C104A116 C 0.10UF, K, 16V C16002 F1L2J562A022 C 5600UF, K,6.3V C9314 F1J1A106A087 C 0.010UF, K, C16011 F2A2T301A004 E 300UF, 220V C16012 F2A2T301A004 E 300UF, 220V C9315...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16534 F1K1E105A029 C 1UF, Z, 25V C17138 F1L2A334A034 E 3300UF, 100V PAVCA C16561 F1J1A106A087 C 0.010UF, K, C17201 ECJ1VB1A105K C 0.01UF, Z, 50V C17204 ECJ1VB1A105K C 0.01UF, Z, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16001 B0FBCN000005 DIODE D16650 B0ACCJ000048 DIODE D16002 B0FBCN000005 DIODE D16651 DZ2J051M0L ZENER DIODE D16021 B0FCCN000003 DIODE PAVCA D16652 B0ECKP000055 DIODE D16022 B0FCCN000003 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16131 C0ZBZ0001707 IC L8002 J0JHC0000045 CHIP INDUCTOR IC16151 C0ZBZ0001708 IC L8003 J0JHC0000045 CHIP INDUCTOR IC16241 C0JBAU000043 IC L8004 J0JHC0000045 CHIP INDUCTOR IC16251 C0BBBA000024 IC...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q8005 B1CBGD000001 FET Q16762 B1HFPFA00001 TRANSISTOR Q8301 DSA2001S0L TRANSISTOR Q16801 DSA2001S0L TRANSISTOR Q8302 DSA2001S0L TRANSISTOR Q16810 B1ABCF000231 TRANSISTOR Q8303 B1ABCF000231 TRANSISTOR Q16815...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2333 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R4553 ERJ2GEJ103 M 10KOHM, J,0.063W R2334 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R4554 D0GA473JA015 M 47 OHM, J,0.063W R2336...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5669 D1BB1202A087 M 12KOHM, 1/10W PAVCA R8050 D0GA101JA015 M 100 OHM, J,0.063W R5670 D0GA223JA015 M 22K OHM J 0.063W R8051 D0GA101JA015 M 100 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8330 D0GA222JA015 M 2.2KOHM, R9107 D0GA332JA015 M 3.3KOHM, J,0.063W J,0.063W R8331 D0GA472JA015 M 4.7KOHM, R9110 D0GA473JA015 M 47 OHM, J,0.063W J,0.063W R8332...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9322 D0GA470JA015 M 47 OHM, R16003 D0GF7R5JA047 M 7.5 OHM,J, J,0.063W 0.33W R9323 ERJ2GEJ102X M 1K OHM J 1/4W R16021 D0GF7R5JA047 M 7.5 OHM,J, 0.33W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16282 ERJ6GEYJ221V M 220 OHM,J,1/ R16498 D0GB103JA057 M 10K OHM J 1/ R16283 D0GB473JA057 M 47KOHM,J,1/10W R16503 D0GD100JA059 M 10 OHM,J,0.25W R16284 D0GB224JA041 M 2.2KOHM,J,1/ R16504...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16651 D0GF202JA047 M 2KOHM,J, 0.33W R16761 D0GD100JA059 M 10 OHM,J,0.25W R16652 ERJ6GEYF822 M 8.2KOHM,F,1/ R16763 D0GB473JA057 M 47KOHM,J,1/10W R16765 D0GD100JA059 M 10 OHM,J,0.25W R16653...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16919 D1BB7501A055 M7.50KOHM, 1/10W R17217 D0GB101JA041 M 100 OHM,J,1/ R16920 D0GB103JA057 M 10K OHM J 1/ R17218 D0GB101JA041 M 100 OHM,J,1/ R16921 D1BB1241A055 M1.24KOHM, 1/10W R17221...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17347 EXB38V681J RESISTOR ARRAY ZA17201 K4CD01000013 AV TERMINAL R17348 EXB38V681J RESISTOR ARRAY ZA17202 K4CD01000013 AV TERMINAL R17349 ERJ6GEY0R00V M 0 OHM J 1/10W ZA17203 K4CD01000013 AV TERMINAL R17350...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C508 ACMBB474K2T 25V 0.47P D401 VDD4SBL20U DIODE C509 ECJ1VB1H103K C 0.001UF, K, D402 VDAG01AT DIODE D403 VDYG901C3R DIODE C510 ACRZL1H100T 50V 10P...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L602 AYN257027HY COIL R209 D0GB183JA057 M 18K OHM J 1/ L603 ETB42AZ14GAD TRANSFORMER R210 ERJ6RBD152 M 1.5KOHM,J,1/ AKB2P3S-VH 2P CONNECTOR R211 ERJ3EKF1872...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R402 ERJ3EKF1002 M 10KOHM, 1/16W R552 ERJ3GEYJ472 M 4.7KOHM,J,1/ R403 ERG12SJ100J M 10 OHM, J,1/2W R553 D0GB102JA057 M 1KOHM,J,1/10W R404 ERJ6ENF2492 M24.9KOHM, 1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R659 ERDS2FJ472 C 4.7KOHM, J,1/ R744 D0GB103JA057 M 10K OHM J 1/ R660 ERDS2FJ472 C 4.7KOHM, J,1/ R745 D0GB103JA057 M 10K OHM J 1/ R661 ERJ6GEYJ220...
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If new part numbers are shown, be sure to use them when ordering parts. Please file and use this manual together with the service manual for Model No. TC-P54S2 ORDER NO. MTNC100104CE Subject : PLASMA DISPLAY PANEL Reason for Change *The circled item indicates the reason.