EBS01005
TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES
Part to be tightened
Cylinder head (exhaust pipe)
Intake and exhaust tappet cover
Camshaft sprocket cover
Cylinder head
Spark plug
C.D.I. magneto rotor
Valve adjuster
Camshaft sprocket
Timing chain tensioner
Timing chain tension adjuster locknut
Oil pump
Engine oil drain bolt
Intake manifold
Carburetor
Exhaust pipe
Muffler
Spark arrester
Muffler purging bolt
Crankcase
Crankcase (cylinder head)
Main axle bearing retainer
Drive axle/middle drive pinion gear
assembly plate
Clutch cover
C.D.I. magneto cover
Starter clutch
Primary drive gear
Clutch boss
Push plate
Middle driven shaft bearing retainer
Universal joint yoke
Middle driven shaft bearing housing
Shift drum retainer
Shift shaft spring stopper
Shift drum stopper lever
Shift lever
Stator assembly
Starter motor
Neutral switch
TIGHTENING TORQUES
Thread
Part name
Q'ty
size
Stud bolt
M6
—
M45
Screw
M6
Nut
M6
Bolt
M6
—
M10
Nut
M10
Nut
M5
Bolt
M8
—
M18
Nut
M6
Screw
M6
Bolt
M12
Screw
M6
Screw
M6
Nut
M6
Bolt
M8
Screw
M6
Bolt
M6
Screw
M6
Stud bolt
M6
Screw
M6
Bolt
M6
Screw
M6
Screw
M6
Screw
M6
Nut
M12
Nut
M14
Screw
M6
—
M42
Nut
M12
Bolt
M6
Screw
M6
Bolt
M8
Bolt
M6
Bolt
M6
Screw
M6
Bolt
M6
—
M10
2 - 15
SPEC
Tightening torque
Nm m · kg ft · lb
2
7
0.7
5.1
2
18
1.8
13
2
7
0.7
5.1
4
12
1.2
8.7
2
10
1.0
7.2
1
13
1.3
9.4
1
40
4.0
29
2
7
0.7
5.1
1
20
2.0
14
1
18
1.8
13
1
7
0.7
5.1
2
7
0.7
5.1
1
20
2.0
14
2
7
0.7
5.1
2
7
0.7
5.1
2
10
1.0
7.2
2
25
2.5
18
2
8
0.8
5.8
1
10
1.0
7.2
9
7
0.7
5.1
4
10
1.0
7.2
2
8
0.8
5.8
3
10
1.0
7.2
3
7
0.7
5.1
9
7
0.7
5.1
3
10
1.0
7.2 Stake
1
50
5.0
36
1
60
6.0
43
4
8
0.8
5.8
1
60
6.0
43
1
90
9.0
65
3
10
1.0
7.2
2
8
0.8
5.8
1
25
2.5
18
1
10
1.0
7.2
1
10
1.0
7.2
2
7
0.7
5.1
2
10
1.0
7.2
1
20
2.0
14
Remarks
LT
LT
Stake
LT
Stake
LT
LT
LT