Sony ICF-CD543RM Service Manual

Sony ICF-CD543RM Service Manual

Tv/weather/fm/am cd kitchen clock radio
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SERVICE MANUAL
Ver. 1.2 2005.07
AUDIO POWER SPECIFICATIONS
(US model only)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION
With 3.2–ohm loads, both channels driven from
100 – 10 000 Hz; rated 1.4 W per channel-
minimum RMS power, with no more than 10 %
total harmonic distortion in AC operation.
CD player section
System: Compact disc digital audio system
Laser diode properties: Material: GaAlAs
Wavelength: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a
distance of about 200 mm from the objective
lens surface on the optical pick-up block with
7 mm aperture.)
Frequency response: 20 – 20 000 Hz
Wow and flutter: Below measurable limit
Sony Corporation
9-873-658-03
2005G05-1
Personal Audio Group
C 2005.07
Published by Sony Engineering Corporation
ICF-CD543RM
SPECIFICATIONS
Radio section
Frequency range:
US model
TV:
WEATHER: 1 – 7 ch
FM:
AM:
Canadian model
Band
Frequency range
FM
87.5-108 MHz
AM
530-1 710 kHz
AEP model
Band
Frequency range
FM
87.5-108 MHz
AM
531-1 602 kHz
FM
87.5-108 MHz
+1
dB
–1.5
AM
530-1 610 kHz
TV/WEATHER/FM/AM CD KITCHEN CLOCK RADIO
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Block Name
Optical Pick-up Name
2 – 13 ch
87.5 – 108 MHz
530 – 1 710 kHz
Channel step
0.1 MHz
10 kHz
Channel step
0.05 MHz
9 kHz
0.1 MHz
10 kHz
FM/AM CD KITCHEN CLOCK RADIO
US Model
Canadian Model
AEP Model
NEW
FLM-CD543RM-149
KSM-213RCP
KSS-213R
General
Time display:
US, Canadian models: 12-hour system
AEP model: 24-hour system
Speaker:
77 mm (3
1
inches) dia., 3.2
8
Power outputs:
2 W + 2 W (at 10% harmonic distortion)
Power requirements:
US, Canadian models: 120 V AC, 60 Hz
AEP model: 220-230 V AC, 50 Hz
Dimensions:
Approx. 350 × 88 × 310 mm (w/h/d)
× 3
× 12
(Approx. 13
7
1
1
inches) incl.
8
2
4
projecting parts and controls
Mass:
Approx. 2.9 kg (6 lb. 6 oz.)
Supplied accessories:
Mounting screws (3), Template (1),
Spacers (3), Cord clamp (1),
Remote commander (RM-CD543A) (1)
Design and specifications are subject to change
without notice.
US Model
Canadian, AEP Models

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Summary of Contents for Sony ICF-CD543RM

  • Page 1 Remote commander (RM-CD543A) (1) Design and specifications are subject to change without notice. US Model TV/WEATHER/FM/AM CD KITCHEN CLOCK RADIO Canadian, AEP Models FM/AM CD KITCHEN CLOCK RADIO Sony Corporation 9-873-658-03 2005G05-1 Personal Audio Group C 2005.07 Published by Sony Engineering Corporation...
  • Page 2 OPERATION. REPLACE THESE COMPONENTS WITH DE FONCTIONNEMENT. NE REMPLACER CES COM- SONY PARTS WHOSE PART NUMBERS APPEAR AS POSANTS QUE PAR DES PIÈCES SONY DONT LES SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- NUMÉROS SONT DONNÉS DANS CE MANUEL OU LISHED BY SONY.
  • Page 3: Table Of Contents

    ICF-CD543RM SECTION 1 SERVICING NOTES TABLE OF CONTENTS NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT SERVICING NOTES ..........The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated GENERAL ..............
  • Page 4: General

    ICF-CD543RM SECTION 2 This section is extracted from instruction manual. GENERAL Features AC power cord Cord clamp • Built-in CD player with CD-R/RW playback function • Dynamic Bass Reflex Sound with the MEGA BASS sound system • TV/WEATHER/FM/AM 4 band PLL (phase...
  • Page 5: Disassembly

    ICF-CD543RM SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed.
  • Page 6: Cabinet (Upper), Cd Lid

    ICF-CD543RM Note: Follow the disassembly procedure in the numerical order given. 3-2. CABINET (UPPER), CD LID 4 six screws (BTP3 × 14) 4 three screws 4 five screws (BTP3 × 14) (BTP3 × 14) 4 three screws (BTP3 × 14)
  • Page 7: Panel (Front) Section

    ICF-CD543RM 3-4. PANEL (FRONT) SECTION 2 two screws (P2.6 × 8) 5 relay board 1 parallel wire lead (CN301) 6 parallel wire lead (CN1) 7 screw (BTP3 × 14) 8 two screws (P2.6 × 8) 9 claw 0 panel (front) section 7 screw (BTP3 ×...
  • Page 8: Cd Board

    ICF-CD543RM 3-6. CD BOARD 4 flexible flat cable (16 core) (CNP701) 2 screw (BVTT2 × 6) 1 Remove four solders of the spindle motor and loading motor. 3-7. CHUCK PLATE ASSY 1 two screws (P2.6 × 8) 2 chuck plate assy...
  • Page 9: Tray

    ICF-CD543RM 3-8. TRAY 2 claw 1 Turn the drive gear in the direction of the arrow A . 2 claw 4 tray 3-9. BELT, LOADING BOARD 1 belt 2 two screws (M2 × 3) 3 claw 3 claw 4 loading board...
  • Page 10: Base Unit

    ICF-CD543RM 3-10. BASE UNIT 1 two screws (PWH2.6 × 10) 2 boss 4 base unit 3 boss 2 boss 3-11. ARM, OPTICAL PICK-UP SECTION (KSM-213RCP) 2 arm 4 vibration proof rubber (red) 4 vibration proof rubber 3 vibration proof rubber...
  • Page 11: Optical Pick-Up (Kss-213R)

    ICF-CD543RM 3-12. OPTICAL PICK-UP (KSS-213R) 1 gear (B) 5 optical pick-up (KSS-213R) 4 sled shaft 2 two screws (M2)
  • Page 12: Electrical Adjustments

    ICF-CD543RM SECTION 4 ELECTRICAL ADJUSTMENTS ( ): AEP model TUNER SECTION 0 dB=1 µV AM IF ADJUSTMENT [AM] Adjust for a maximum reading on level meter Setting: 1,000 kHz (999 kHz) Function : RADIO RADIO ON/BAND button : AM ( ): AEP model...
  • Page 13 ICF-CD543RM FM STEREO ADJUSTMENT Setting: Function: RADIO RADIO ON/BAND button: FM ( ): Canadian, AEP models FM RF SSG MAIN board TP (FM IN) 0.01 µ F Carrier frequency : 87.5 (98.0) MHz Modulation : no modulation MAIN board TP (FM GND) Output level : 0.1 V (100 dB)
  • Page 14 ICF-CD543RM Adjustment Location: – MAIN BOARD (Component Side) – RV2 FM Stereo Adjustment RV1 AM IF Adjustment CT2 FM/TV (2 – 6 ch) Tracking Adjustment (US model) FM Tracking Adjustment (Canadian, AEP models) TV (7 – 13 ch)/WEATHER (1 – 7 ch) Tracking Adjustment (US model)
  • Page 15: Cd Section

    ICF-CD543RM CD SECTION CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias. FOCUS BIAS CHECK 1. Connect the oscilloscope to TP (RF) and TP (GND) on the CD board. 2. Insert the disc (YEDS-18). (Part No. : 3-702-101-01) 3.
  • Page 16 ICF-CD543RM MEMO...
  • Page 17: Diagrams

    ICF-CD543RM SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM – CD Section – • R-ch is omitted due to same as L-ch. RF AMP, FOCUS/TRACKING SERVO, • SIGNAL PATH DIGITAL SIGNAL PROCESSOR, CLV SERVO, D/A CONVERTER : CD PLAY IC701 FIN2 DETECTOR...
  • Page 18: Block Diagram - Main Section

    ICF-CD543RM 5-2. BLOCK DIAGRAM – MAIN Section – (US) CT3, L4 TV (7 – 13CH)/ WEATHER (1 – 7CH) TRACKING CD-L TVRO TV/FM/AM RF AMP, (Page 17) MIX, OSC, DET, MPX TV RF BUFFER ELECTRICAL FM/TV ANT IN TVIN POWER AMP...
  • Page 19: Note For Printed Wiring Board And Schematic Diagrams

    ICF-CD543RM 5-3. NOTE FOR PRINTED WIRING BOARD AND SCHEMATIC DIAGRAMS • Circuit Boards Location Note on Printed Wiring Boards: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •...
  • Page 20: Printed Wiring Board - Cd Section

    ICF-CD543RM 5-4. PRINTED WIRING BOARD – CD Section – • See page 19 for Circuit Boards Location. • Semiconductor Location Ref. No. Location CD BOARD IC701 IC702 Q701 IC701 RELAY BOARD (GND) CN673 (Page 22) (RF) OPTICAL PICK-UP BLOCK (KSS-213R)
  • Page 21: Schematic Diagram - Cd Section

    ICF-CD543RM 5-5. SCHEMATIC DIAGRAM – CD Section – • • See page 28 for Waveforms. See page 28 for IC Block Diagrams. C729 S701 (LIMIT) R724 C747 C730 C744 C728 R731 0.047 2.2k R728 R725 C746 CNP702 R727 2.2k C745...
  • Page 22: Printed Wiring Boards - Relay Section

    ICF-CD543RM 5-6. PRINTED WIRING BOARDS – RELAY Section – • See page 19 for Circuit Boards Location. RELAY BOARD R673 CN672 R674 R672 D671 R671 R675 C671 Q671 R676 C673 C672 R678 MAIN JW686 BOARD C677 CN301 BOARD C656 (Page 24)
  • Page 23: Schematic Diagram - Relay Section

    ICF-CD543RM 5-7. SCHEMATIC DIAGRAM – RELAY Section – • See page 28 for IC Block Diagram. CN671 CLOSE S/W R678 C673 (Page 27) 4.7k 2200p CN672 AC IN FSEQ R677 BUZZER CLAT(CE) Q671 DTC114YUA C674 C691 CDATA DO S691 LOADING MOTOR...
  • Page 24: Printed Wiring Boards - Main Section

    ICF-CD543RM 5-8. PRINTED WIRING BOARDS – MAIN Section – • See page 19 for Circuit Boards Location. • Semiconductor Location Ref. No. Location AM FERRITE-ROD ANTENNA D301 D302 (FM IN) (US) D331 Q211 D332 BPF1 C113 C213 D371 C214 MAIN BOARD...
  • Page 25: Schematic Diagram - Main Section

    ICF-CD543RM 5-9. SCHEMATIC DIAGRAM – MAIN Section – • • See page 28 for Waveform. See page 28 for IC Block Diagrams. ∗ ∗ HVU363ATRU (US) HVU363ATRU (US) HVU202ATRU (CND,AEP) HVU202ATRU (CND,AEP) (VT) 1000p 1000p 100p 2SC3931-C-TX OSC BUFFER 4.7k...
  • Page 26: Printed Wiring Boards - Panel Section

    ICF-CD543RM 5-10. PRINTED WIRING BOARDS – PANEL Section – • See page 19 for Circuit Boards Location. RELAY RELAY (Page 22) (Page 22) MAIN BOARD (Page 24) BOARD BOARD LCD BOARD CN672 CN671 S403 S411 R444 TIMMER JC409 S404 PUSH START/STOP...
  • Page 27: Schematic Diagram - Panel Section

    ICF-CD543RM Ver. 1.2 5-11. SCHEMATIC DIAGRAM – PANEL Section – • See page 28 for Waveform. LCD401 LIQUID CRYSTAL DISPLAY R461 D401 SLR-342MCT32 R462 R463 D402 SLR-342MCT32 R418 R417 C403 C402 C401 R401 0.01 0.01 0.01 R464 R403 R402 S403(1/2)
  • Page 28 ICF-CD543RM • Waveforms • IC Block Diagrams – CD Board – – MAIN Board – – LCD Board – – CD Board – 1 IC701 4 (RF) (CD PLAY mode) qa IC51 w; (XOUT) (RADIO ON mode) wa IC401 ua (XT2)
  • Page 29 ICF-CD543RM IC702 BA6998FP DRIVE DRIVE BUFFER BUFFER LEVEL LEVEL SHIFT SHIFT – – – – REGULATOR VOLTAGE DETECT, DRIVER BIAS VOLTAGE DETECT, MUTING THERMAL SHUT DOWN LEVEL LEVEL SHIFT SHIFT – DRIVE DRIVE BUFFER BUFFER 9 10 13 14 – LOADING Board –...
  • Page 30 ICF-CD543RM – MAIN Board – IC1 CXA1960Q 22 21 MPRM AM RF FM RF TVRO TV RF REGV OL DET V12M 1.25V FM/TV OSC MUTE FM LMT FTLO 150kHz MUTE FM DET FM/TV AAGC FMBF AM/FM: 1/2 1.25V TV: 1/8...
  • Page 31 ICF-CD543RM IC331 M62429P VOL AMP 2 – REF AMP LOGIC VREF – CONTROL – VOL AMP 1 IC371 BA5417 T.S.D. – – STANDBY FILTER 3 4 5 11 12 14 15...
  • Page 32: Ic Pin Function Description

    ICF-CD543RM 5-12. IC PIN FUNCTION DESCRIPTION • LCD BOARD IC401 µPD789477GC-A16-8BT (SYSTEM CONTROLLER) Pin No. Pin Name Description 1, 2 — Not used 3 to 5 VLC0 to VLC2 — Terminal for doubler circuit capacitor connection to develop liquid crystal display drive voltage...
  • Page 33 ICF-CD543RM Pin No. Pin Name Description VDD0 — Power supply terminal (+3.3V) VSS0 — Ground terminal Main system clock input terminal (4.19 MHz) Main system clock output terminal (4.19 MHz) System reset signal input “L”: reset RESET For several hundreds msec. after the power supply rises, “L” is input, then it changes to “H”...
  • Page 34: Exploded Views

    ICF-CD543RM SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark 0 are may have some difference from the original are seldom required for routine service.
  • Page 35: Panel (Front) Section

    ICF-CD543RM 6-2. PANEL (FRONT) SECTION not supplied LCD401 D404 not supplied LCD board Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3382-365-1 PANEL (FRONT) ASSY 3-242-626-01 CUSHION (T2) (US: ORIGINAL TYPE, SILVER TYPE) * 58 1-684-056-11 RAY CATCHER BOARD...
  • Page 36: Cabinet (Lower) Section

    ICF-CD543RM 6-3. CABINET (LOWER) SECTION SP101 T901 F901 SP201 The components identified by Les composants identifiés par une mark 0 or dotted line with marque 0 sont critiques pour la mark 0 are critical for safety. sécurité. Replace only with part num- Ne les remplacer que par une pièce...
  • Page 37: Cd Block Section

    ICF-CD543RM 6-4. CD BLOCK SECTION CD mechanism deck section (FLM-CD543RM-149) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-757-689-11 CABLE, FLEXIBLE FLAT (16 CORE) 7-685-549-14 SCREW +BTP 3X14 TYPE2 N-S * 152 A-3347-089-A CD BOARD, COMPLETE...
  • Page 38: Cd Mechanism Deck Section (Flm-Cd543Rm-149)

    ICF-CD543RM 6-5. CD MECHANISM DECK SECTION (FLM-CD543RM-149) not supplied not supplied base unit section not supplied M651 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-028-010-01 TRAY 3-921-725-11 SCREW (2.6X10), +PWH 3-028-019-02 PLATE, CHUCK * 509...
  • Page 39: Base Unit Section

    ICF-CD543RM 6-6. BASE UNIT SECTION optical section (KSM-213RCP) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-028-011-01 ARM 3-921-725-01 SCREW (2.6X10), +PWH 3-910-095-31 RUBBER, VIBRATION PROOF (GREEN) 3-910-095-21 RUBBER, VIBRATION PROOF (RED)
  • Page 40: Optical Block (Ksm-213Rcp)

    ICF-CD543RM Ver 1.1 6-7. OPTICAL BLOCK (KSM-213RCP) M702 The components identified by Les composants identifiés par une mark 0 or dotted line with marque 0 sont critiques pour la mark 0 are critical for safety. sécurité. Replace only with part num- Ne les remplacer que par une pièce...
  • Page 41: Electrical Parts List

    ICF-CD543RM SECTION 7 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by 0 or dotted line with mark mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 42 ICF-CD543RM Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R716 1-216-821-11 METAL CHIP 1/16W C423 1-162-927-11 CERAMIC CHIP 100PF C424 1-162-927-11 CERAMIC CHIP 100PF R717 1-216-821-11 METAL CHIP 1/16W C425 1-162-970-11 CERAMIC CHIP 0.01uF R718 1-216-821-11 METAL CHIP...
  • Page 43 ICF-CD543RM Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R408 1-216-833-11 METAL CHIP 1/16W R462 1-216-813-11 METAL CHIP 1/16W R409 1-216-833-11 METAL CHIP 1/16W R463 1-216-817-11 METAL CHIP 1/16W R410 1-216-833-11 METAL CHIP 1/16W R464 1-216-813-11 METAL CHIP...
  • Page 44 ICF-CD543RM LOADING MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S417 1-786-050-21 SWITCH, KEY BOARD (RADIO ON/BAND) 1-107-826-11 CERAMIC CHIP 0.1uF 1-125-837-11 CERAMIC CHIP 6.3V < VIBRATOR > 1-128-551-11 ELECT 22uF X401 1-579-901-11 VIBRATOR, CERAMIC (4.19MHz)
  • Page 45 ICF-CD543RM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C174 1-126-947-11 ELECT 47uF C955 1-162-970-11 CERAMIC CHIP 0.01uF C956 1-126-934-11 ELECT 220uF C175 1-104-665-11 ELECT 100uF C176 1-126-916-11 ELECT 1000uF 6.3V C957 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 46 ICF-CD543RM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > 1-216-825-11 METAL CHIP 2.2K 1/16W 1-216-821-11 METAL CHIP 1/16W 1-216-864-11 METAL CHIP 1-216-817-11 METAL CHIP 1/16W 1-216-864-11 METAL CHIP 1-216-833-11 METAL CHIP 1/16W...
  • Page 47 ICF-CD543RM Ver. 1.2 MAIN RAY CATCHER RELAY SWITCH Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R218 1-216-821-11 METAL CHIP 1/16W 1-684-056-11 RAY CATCHER BOARD R219 1-216-817-11 METAL CHIP 1/16W ****************** R220 1-216-853-11 METAL CHIP 470K 1/16W <...
  • Page 48 ICF-CD543RM Ver 1.1 TRANSFORMER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-684-052-11 TRANSFORMER BOARD ******************* 1-533-233-31 HOLDER, FUSE (CND) 1-777-921-23 CORD, POWER (AEP) 1-783-817-51 CORD, POWER (US, CND) < FUSE > 0 F901 1-576-107-12 FUSE (3.15A/250V) (CND) <...
  • Page 49 ICF-CD543RM MEMO...
  • Page 50 ICF-CD543RM REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2002.03...

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