Mitsubishi Electric CNC 700 Series Connection Manual
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Mitsubishi Electric CNC 700 Series Connection Manual

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  • Page 2 Intel Corporation and its subsidiaries in the United States and other countries. SanDisk and SanDisk logos are registered trademarks of SanDisk Corporation, U.S.A. MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are registered trademarks or trademarks of...
  • Page 3 Introduction This manual is called MITSUBISHI CNC 700 Series CONNECTION MANUAL and covers the items related to installation, connection and maintenance of this NC unit. Read this manual thoroughly before using. For safe use, fully understand "Precautions for Safety" on the next page first.
  • Page 4 Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION". When the user could be subject to imminent fatalities or DANGER serious injuries if handling is mistaken.
  • Page 5 For Safe Use This product is not designed or manufactured on the assumption that the product will be used for the equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service department about any particular usage other than the normal usage as a machine tool.
  • Page 6 2. Items related to prevention of fire CAUTION Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large current could result in fires.
  • Page 7 4. General precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the machine.
  • Page 8 CAUTION The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them. Hard disk unit is a precision device, so do not drop or apply strong impacts on it. Store and use the units according to the environment conditions indicated in each specifications manual.
  • Page 9 CAUTION Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power supply units. Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults. When using an inductive load such as relays, always connect a diode in parallel to the load as a noise countermeasure.
  • Page 10 (3) Adjustments CAUTION Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine. Do not make drastic adjustments or changes as the operation could become unstable. (4) Usage CAUTION Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs.
  • Page 11 CAUTION Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual. When making detector cables, do not mistake connection. Failure to observe this could result in malfunction, runaway or fire.
  • Page 12 (6) Maintenance, inspection and part replacement CAUTION Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections. When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand.

  • Page 13: Table Of Contents

    CONTENTS 1. Introduction ............................ 1 2. System Configuration........................2 2.1 System Basic Configuration Drawing ..................2 2.2 General Connection Diagram ..................... 3 2.2.1 Display Unit: FCU7-DA201-11/FCU7-DA211-11..............3 2.2.2 Display Unit: FCU7-DA315-11/FCU7-DA415-11/FCU7-DA445-11/FCU7-DA335-11/FCU7-DA435-11 ... 4 2.3 List of Configuration Units......................5 2.3.1 Control Unit: FCU7-MU001/FCU7-MU002/FCU7-MU011/FCU7-MA011 ......5 2.3.2 Display Unit: FCU7-DA201/FCU7-DA211/FCU7-DA315 /FCU7-DA415/FCU7-DA445/FCU7-DA335/FCU7-DA435 ..........
  • Page 14 4.7 Card-sized I/O Card........................36 4.7.1 HR361 / HR371 / HR381 / HR383 ..................36 4.8 Remote I/O Unit Outline......................38 4.8.1 FCUA-DX100 / FCUA-DX110 / FCUA-DX120 / FCUA-DX140 / FCUA-DX101 / FCUA-DX111 / FCUA-DX121 / FCUA-DX141 ..............38 4.9 Grounding Plate and Clamp Fitting................... 39 5.
  • Page 15 7. Connections of Operation Panel I/O Unit................... 78 7.1 Operation Panel I/O Unit Connection System Drawing ............79 7.2 Connecting with Power Supply ....................80 7.3 Connecting with Display Unit ....................81 7.4 Connecting with Keyboard Unit ....................82 7.5 Connections of Emergency Stop Signal ................... 83 7.6 Connecting with Manual Pulse Generator ................
  • Page 16 9.2.3 FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 (Connections of PD25/PD27 power supply unit) ............146 9.3 Connecting with Operation Panel I/O Unit ................147 9.4 Connecting with Keyboard Unit ....................147 9.5 Connecting with Front IC Card I/F Unit................... 148 9.6 Connecting with Hard Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11..149 9.7 Connecting with Floppy Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11..
  • Page 17 2.26 G310 Cable........................... 185 2.27 G380 Cable........................... 185 2.28 G395 Cable........................... 186 2.29 G396 Cable........................... 186 2.30 G430 Cable........................... 187 2.31 SH21 Cable .......................... 188 2.32 SH41 Cable .......................... 188 2.33 E-TM Terminator Connector ....................189 2.34 R-TM Terminator Connector ....................189 Appendix 3.
  • Page 18 4.2.4 Brake Connecter (Brake Connector for Motor Brake Control Output) ......212 4.2.5 Spindle Detector Cable ..................... 213 4.2.6 C axis Detector Cable (For Serial Interface Conversion Unit APE391M Connection) ..215 4.3 Main Circuit Cable Connection Diagram................. 216 4.3.1 DRSV1 cable, DRSV2 cable..................... 216 4.4 Connector Outline Dimension Drawings.................
  • Page 19 Appendix 8. Precautions for Use of Peripheral Devices and Commercially Available Devices........................267 Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices ................................. 268...

  • Page 20: Introduction

    1. Introduction 1. Introduction This manual explains the items required for installing and connecting the MITSUBISHI CNC 700 Series. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all option functions are added, but the actually delivered device may not have all functions.

  • Page 21: System Configuration

    2. System Configuration 2.1 System Basic Configuration Drawing 2. System Configuration 2.1 System Basic Configuration Drawing Manual pulse penerator Remote I/O unit Ethernet M CODE DATA AL1 AL2 AL3 AL4 TAP D E N OP S A D E G IT AL S W IT C H T CODE DA TA S FLE D 29 LE D 30 LE D 31LE D 32 LE D 33LE D 34 LE D 35LE D 36 O F F...

  • Page 22: General Connection Diagram

    2. System Configuration 2.2 General Connection Diagram 2.2 General Connection Diagram 2.2.1 Display Unit: FCU7-DA201-11/FCU7-DA211-11 The unit names, cable names and various specifications are subject R S T to change without notice. Always confirm these details before placing Dotted lines indicate the sections an order.

  • Page 23: Display Unit

    2. System Configuration 2.2 General Connection Diagram 2.2.2 Display Unit: FCU7-DA315-11/FCU7-DA415-11/FCU7-DA445-11/FCU7-DA335-11/FCU7-DA435-11 The unit names, cable names and various specifications are subject to change without notice. Always confirm these details R S T Dotted lines indicate the sections before placing an order. prepared by machine tool builder Display Unit FCU7-DA315/DA415/DA445/DA335/DA435 Circuit breaker...

  • Page 24: List Of Configuration Units

    2. System Configuration 2.3 List of Configuration Units 2.3 List of Configuration Units 2.3.1 Control Unit: FCU7-MU001/FCU7-MU002/FCU7-MU011/FCU7-MA011 Type Function Configuration element Details FCU7-MU001 M700 control unit set Main control card (HN115) Export Trade Control Ordinance CPU card (HN122) and Foreign Trade Ordinance Display/setting card (HN091) noncompliant unit M720 system compatible...

  • Page 25: Fcu7-Da415/Fcu7-Da445/Fcu7-Da335/Fcu7-Da435

    2. System Configuration 2.3 List of Configuration Units 2.3.2 Display Unit: FCU7-DA201/FCU7-DA211/FCU7-DA315/FCU7-DA415/FCU7-DA445/FCU7-DA335/FCU7-DA435 Type Function Configuration element Details FCU7-DA201-xx 8.4-type color LCD 8.4-type (VGA) LCD, Escutcheon Control card 24VDC input display unit Control card (ROD-6204-MIT1CE) Mounting method: G093 cable Mount on front panel WindowsCE compatible G291 cable (separated type)

  • Page 26: Operation Panel I/O Unit: Fcu7-Dx670/Fcu7-Dx671/Fcu7-Dx770/Fcu7-Dx771

    2. System Configuration 2.3 List of Configuration Units 2.3.3 Operation Panel I/O Unit: FCU7-DX670/FCU7-DX671/FCU7-DX770/FCU7-DX771 Type Function Configuration element Details FCU7-DX670 Sink/source input + sink HN391 DI/DO = 32 points/32 points output (output 60mA) Output insulation type (Note 1) Mounting bracket Display-main body relay I/F G301 cable Manual pulse generator 3ch...

  • Page 27: Remote I/O Unit: Fcua-Dx100/Dx110/Dx120/Dx140/Dx101/Dx111/Dx121/Dx141

    2. System Configuration 2.3 List of Configuration Units 2.3.5 Remote I/O Unit: FCUA-DX100/DX110/DX120/DX140/DX101/DX111/DX121/DX141 Type Function Configuration element Details FCUA-DX100 Sink/source input + sink output RX311 DI/DO = 32 points/32 points FCUA-DX110 Sink/source input + sink output RX311+RX321-1 DI/DO = 64 points/48 points FCUA-DX120 Sink/source input + sink output RX311+RX321...

  • Page 28: Extended I/O Card: Qy231

    2. System Configuration 2.3 List of Configuration Units 2.3.8 Extended I/O Card: QY231 Type Function Configuration element Details QY231 Sink/source input + source QY231 Sink/source input 64 points output + source output 48 points 2.3.9 Front IC Card Interface: FCU7-EP102-1 (option) Type Function Configuration element...

  • Page 29: Expansion Unit: Fcu7-Ex891

    2. System Configuration 2.3 List of Configuration Units 2.3.12 Expansion Unit: FCU7-EX891 Type Function Configuration element Details FCU7-EX891 Expansion unit x 1slot HR891 One expansion card HN5xx can be Mounting plate, case set mounted additionally. Installation method: Mount on the side of NC unit (Note1) Only one expansion unit can be mounted.

  • Page 30: General Specifications (Environment Conditions)

    3. General Specifications (Environment Conditions) 3.1 Environment Conditions in Operation Box 3. General Specifications (Environment Conditions) 3.1 Environment Conditions in Operation Box Display unit (Note 5) Operation panel Unit name (Including keyboard and front IC card I/F unit) I/O unit Item FCU7 FCU7...

  • Page 31: Environment Specifications In Electric Cabinet

    3. General Specifications (Environment Conditions) 3.2 Environment Specifications in Electric Cabinet 3.2 Environment Specifications in Electric Cabinet Unit name Control unit Expansion unit External power supply unit Item FCU7- Type FCU7-EX891 PD25 PD27 MU001/MU002/MU011/MA011 During 0 to 55°C operation Ambient temperature During -20 to 60°C...

  • Page 32: Remote I/O Unit

    3. General Specifications (Environment Conditions) 3.3 Remote I/O Unit 3.3 Remote I/O Unit Unit name Remote I/O unit Item Type FCUA-DX10 FCUA-DX11 FCUA-DX12 FCUA-DX14 During 0 to 55°C Ambient operation temperature During -20 to 60°C storage General Long term 10 to 75% RH (with no dew condensation) Ambient specifi- cations...

  • Page 33: Heat Radiation Countermeasures

    3. General Specifications (Environment Conditions) 3.5 Heat Radiation Countermeasures 3.5 Heat Radiation Countermeasures Please refer to the following method for heat radiation countermeasures. Example of heat radiation countermeasures <Hypothetical conditions> ≤ (1) Average internal temperature of operation panel: 55°C ≤ (2) Peripheral temperature of operation panel 0°C to 45°C ΔT...
  • Page 34 3. General Specifications (Environment Conditions) 3.5 Heat Radiation Countermeasures The following shows an example of calculation applied to heat radiation countermeasures for the operation panel. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required. Display unit (Agitating fan) <Calculation example of heating value in operation panel>...
  • Page 35 3. General Specifications (Environment Conditions) 3.5 Heat Radiation Countermeasures (2) Calculation of operation panel cooling capacity Tolerance value for temperature rise (Δt) Panel internal temperature (according to each unit’s specification) T ≤ 55C° Panel peripheral temperature (according to machine’s specification) Ta ≤ 45C° Tolerance value for internal temperature rise ΔT = 10C°...

  • Page 36: Noise Countermeasures

    3. General Specifications (Environment Conditions) 3.6 Noise Countermeasures 3.6 Noise Countermeasures 3.6.1 Connection of FG (Frame Ground) The frame should basically be grounded at one ground point. Connect the control unit's 0V (RG) to the FG on the +24V stabilized power supply. Control unit MITSUBISHI Short bar...

  • Page 37: Shield Clamping Of Cables

    3. General Specifications (Environment Conditions) 3.6 Noise Countermeasures 3.6.2 Shield Clamping of Cables The shield cables connected to the units must be connected to the ground by using clamp fittings to stabilize the operation while preventing malfunctioning due to noise. (Refer to Appendix 1.6.1.) 3.6.3 Connecting Spark Killers Connect a spark killer on the coil or the contact in parallel for noise countermeasures.

  • Page 38: Outline Drawing

    4. Outline Drawing 4.1 Control Unit 4. Outline Drawing 4.1 Control Unit (1) Control unit only Control unit Space required for wiring (11) (10) (12) (13) (14) (15)
  • Page 39 4. Outline Drawing 4.1 Control Unit (2) With expansion unit Expansion unit Control unit Space required for wiring (11) (10) (12) (13) (14) (15)
  • Page 40 4. Outline Drawing 4.1 Control Unit (3) Explanation of control unit and connector functions Connec- Connec- Function Function tor name tor name Encoder input 1ch Auxiliary axis servo communication I/F (5V manual pulse generator input 2ch) Auxiliary axis servo communication I/F (10) SDIO Input/output I/F for safety monitoring...
  • Page 41 4. Outline Drawing 4.1 Control Unit (4) Explanation of expansion unit and connector functions Expansion unit connector differs depending on the expansion card integrated into the unit. [FCU7-HN551/FCU7-HN552 (Optical servo communication I/F)] No. Connector name Function OPT2 Optical servo communication I/F OPT3 Optical servo communication I/F...
  • Page 42 4. Outline Drawing 4.1 Control Unit [FCU7-HN576(CC-Link 1ch)] No. Connector name Function CC-LINK CC-Link communication I/F Frame ground...

  • Page 43: Display Unit

    4. Outline Drawing 4.2 Display Unit 4.2 Display Unit 4.2.1 FCU7-DA201 (8.4-type) (Space required for wiring) (Note) The space of 40mm or more should be provided above the display unit for maintenance.

  • Page 44: Fcu7-Da211 / Fcu7-Da315 / Fcu7-Da415 / Fcu7-Da445 (10.4-Type)

    4. Outline Drawing 4.2 Display Unit 4.2.2 FCU7-DA211 / FCU7-DA315 / FCU7-DA415 / FCU7-DA445 (10.4-type) (1) 10.4-type (WindowsCE compatible) (Space required for wiring) (Note) The space of 30mm or more should be provided above the display unit for maintenance. (2) 10.4-type (WindowsXP compatible) (Space required for wiring) (Note) The space of 30mm or more should be provided above the display unit for maintenance.
  • Page 45 4. Outline Drawing 4.2 Display Unit (3) 10.4-type (WindowsCE compatible) with touch-panel display (Space required for wiring) (Note) The space of 30mm or more should be provided above the display unit for maintenance. (4) 10.4-type (WindowsXP compatible) with touch-panel display (Space required for wiring) (Note) The space of 30mm or more should be provided above the display unit for maintenance.

  • Page 46: Fcu7-Da335 / Fcu7-Da435 (15-Type)

    4. Outline Drawing 4.2 Display Unit 4.2.3 FCU7-DA335 / FCU7-DA435 (15-type) (1) 15-type (Space required for wiring)
  • Page 47 4. Outline Drawing 4.2 Display Unit (2) 15-type : with touch panel ; with menu key 20 110 (Space required for wiring) (3) 15-type : with touch panel ; without menu key (Space required for wiring) 20 110...

  • Page 48: Fcu7-Da201 (8.4-Type) / Fcu7-Da211 (10.4-Type) Rear View

    4. Outline Drawing 4.2 Display Unit 4.2.4 FCU7-DA201 (8.4-type) / FCU7-DA211 (10.4-type) Rear View (14) (12) (13) (11) (10) Explanation of display unit and connector functions Connector Function Connector Function name name Compact flash card I/F PCLAN Personal computer LAN I/F (ATA connection specifications) LCD I/F (2) FRONT_OUT Front IC card I/F...

  • Page 49: Fcu7-Da315 / Fcu7-Da415 / Fcu7-Da445 / Fcu7-Da335 / Fcu7-Da435 Rear View

    4. Outline Drawing 4.2 Display Unit 4.2.5 FCU7-DA315 / FCU7-DA415 / FCU7-DA445 / FCU7-DA335 / FCU7-DA435 Rear View (12) (22) (21) (20) (19) (11) (10) (13) (14) (15) (16) (17) (18) Explanation of display unit and connector functions Connector Function Connector Function name...

  • Page 50: Fcu7-Ep102 (Front Ic Card I/F Unit)

    4. Outline Drawing 4.2 Display Unit 4.2.6 FCU7-EP102 (Front IC Card I/F Unit) Explanation of front IC card I/F unit and connector functions No. Connector name Function (1) Memory card I/F PC Card Standard ATA compliant memory card TYPEI, TYPEII only (5VDC : max 220mA) (2) USB I/F USB(Ver1.1)I/F...

  • Page 51: Operation Panel I/O Unit

    4. Outline Drawing 4.3 Operation Panel I/O Unit 4.3 Operation Panel I/O Unit 4.3.1 FCU7-DX670 / FCU7-DX671 / FCU7-DX770 / FCU7-DX771 Outline Drawing (12 ) (10) (11) 105 (S pace required for wiring) Explanation of Operation panel I/O unit and connector functions Connector Connector Function...

  • Page 52: Keyboard Unit

    4. Outline Drawing 4.4 Keyboard Unit 4.4 Keyboard Unit 4.4.1 FCU7-KB021 / FCU7-KB022 (ONG Layout) 110 (Space required for wiring) (Note) The above side view shows the state with the Operation panel I/O unit mounted. 4.4.2 FCU7-KB041 (ABC Layout) 110 (Space required for wiring) (Note) The above side view shows the state with the Operation panel I/O unit mounted.

  • Page 53: Hard Disk Unit

    4. Outline Drawing 4.5 Hard Disk Unit 4.5 Hard Disk Unit 4.5.1 FCU7-HD001-1 The flat cable (F140) is enclosed.

  • Page 54: Floppy Disk Unit

    4. Outline Drawing 4.6 Floppy Disk Unit 4.6 Floppy Disk Unit 4.6.1 FCU7-FD221-1 <Panel cut drawing> 2-M4 screw 2-φ5 hole 143.4 Square hole 15.5 31.5 <F130 cable> 149 (FDD dimension) 1000 (Cable length) 30.5 F130 cable is enclosed.

  • Page 55: Card-Sized I/O Card

    4. Outline Drawing 4.7 Card-sized I/O Card 4.7 Card-sized I/O Card 4.7.1 HR361 / HR371 / HR381 / HR383 (1) Card corner holder Use a card corner holder for fixing card-sized I/O card. Recommended card corner holder: KGCH-20-0 (KITAGAWA INDUSTRIES) 6.5 5...
  • Page 56 4. Outline Drawing 4.7 Card-sized I/O Card (2) Example of card-sized I/O card connector PCB +0.1 +0.1 5.25 3x15=45...

  • Page 57: Remote I/O Unit Outline

    4. Outline Drawing 4.8 Remote I/O Unit Outline 4.8 Remote I/O Unit Outline 4.8.1 FCUA-DX100 / FCUA-DX110 / FCUA-DX120 / FCUA-DX140 / FCUA-DX101 / FCUA-DX111 / FCUA-DX121 / FCUA-DX141 Bottom...

  • Page 58: Grounding Plate And Clamp Fitting

    4. Outline Drawing 4.9 Grounding Plate and Clamp Fitting 4.9 Grounding Plate and Clamp Fitting The shield wire generally only needs to be grounded to the connector's case frame. Cable However, the effect can be improved by directly grounding to the grounding plate as shown on the right.

  • Page 59: Panel Cut Dimension Drawing / Installation Dimension Drawing

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.1 Control Unit 5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.1 Control Unit (1) Control unit only 3-M5 screw Bottom (2) With expansion unit 3-M5 screw Bottom...

  • Page 60: Display Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.2 Display Unit 5.2 Display Unit 5.2.1 FCU7-DA201 (8.4-type) 260 (display unit outline) 250±0.3 (Square hole) 4-M3 screw...

  • Page 61: Fcu7-Da211 / Fcu7-Da315 / Fcu7-Da415 / Fcu7-Da445 (10.4-Type)

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.2 Display Unit 5.2.2 FCU7-DA211 / FCU7-DA315 / FCU7-DA415 / FCU7-DA445 (10.4-type) 290 (display unit outline) 280±0.3 (Square hole) 4-M3 screw...

  • Page 62: Fcu7-Da335 / Fcu7-Da435 (15-Type)

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.2 Display Unit 5.2.3 FCU7-DA335 / FCU7-DA435 (15-type) 400 (unit outline) ± 0.2 ± 0.2 8 – M3 screw...

  • Page 63: Operation Panel I/O Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.3 Operation Panel I/O Unit 5.3 Operation Panel I/O Unit 5.3.1 FCU7-DX670 / FCU7-DX671 / FCU7-DX770 / FCU7-DX771 116 (unit outline) ( 5 ) 106 ± 0.2 4-M3 screw (Remarks) When using the Mitsubishi keyboard, the Operation panel I/O unit can be mounted on the back of the keyboard.

  • Page 64: Keyboard Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.4 Keyboard Unit 5.4 Keyboard Unit 5.4.1 FCU7-KB021 / FCU7-KB022 (ONG Layout) 140 (keyboard outline) 130±0.3 4-M3 screw...

  • Page 65: Fcu7-Kb041 (Abc Layout)

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.4 Keyboard Unit 5.4.2 FCU7-KB041 (ABC Layout) 230 (keyboard outline) 220±0.3 4-M3 screw...

  • Page 66: Hard Disk Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.5 Hard Disk Unit 5.5 Hard Disk Unit 5.5.1 FCU7-HD001 91 (unit outline) 45.5 2-M4 screw hole (Note) When mounting the hard disk unit, face the cable lead-out side directly straight up, and mount within ±15°.

  • Page 67: Mounting On A Keyboard Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.5 Hard Disk Unit 5.5.2 Mounting on a Keyboard Unit Fix the hard disk unit on the back of the keyboard unit (FCU7-KB041) as follows, with 3 pieces of M4 screws. Keyboard M4 x 10 (3 pieces)

  • Page 68: External Power Supply Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.6 External Power Supply Unit 5.6 External Power Supply Unit 5.6.1 PD25 AC IN ON/OFF SW ON/OFF FAN ALARM POWER DC OUT...

  • Page 69: Pd27

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.6 External Power Supply Unit 5.6.2 PD27 AC IN ON/OFF SW ON/OFF FAN ALARM POWER DC OUT 5.6.3 Mounting Direction and Clearance Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat dissipation and ventilation.

  • Page 70: Remote I/O Unit

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.7 Remote I/O Unit 5.7 Remote I/O Unit 5.7.1 FCUA-DX100 / FCUA-DX110 / FCUA-DX120 / FCUA-DX140 / FCUA-DX101 / FCUA-DX111 / FCUA-DX121 / FCUA-DX141 Mounting hole 2 - M5 - 0.8 screw...

  • Page 71: Manual Pulse Generator

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.8 Manual Pulse Generator 5.8 Manual Pulse Generator 5.8.1 UFO-01-2Z9 Gasket 3-M4 stud Index Panel cut diameter 72 at equal pitch Above size only [Panel cut drawing] 3-ø4.8 at equal pitch Produced by NIDEC NEMICON CORPORATION (Note) This product does not comply with the MELDAS specifications.

  • Page 72: Hd60

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.8 Manual Pulse Generator 5.8.2 HD60 3. 6 Packing t2.0 3-M4 stud bolt L10 ø77±0.5 ø80±1 Installation of screws other than 8. 89 7. 60 M3 x 6 not possible ø60±0.5 27±0.5 ø60±0.5 [Panel cut drawing]...

  • Page 73: Synchronous Feed Encoder

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.9 Synchronous Feed Encoder 5.9 Synchronous Feed Encoder 5.9.1 OSE-1024-3-15-68 Caution plate ø ø 5.4 hole ø 19. 5 14.3 ø -0. 11 - 0. 006 -0.012 ø - 0. 017 -0.042 ø...

  • Page 74: F Installation Plate

    5. Panel Cut Dimension Drawing / Installation Dimension Drawing 5.10 F Installation Plate 5.10 F Installation Plate 5. 5 47.1±0.2 42.6±0.2 Square 12±0.2 Hole Thickness: 1.6mm...

  • Page 75: Connections Of Control Unit

    6. Connections of Control Unit 6.1 Control Unit Connection System Drawing 6. Connections of Control Unit The method for connecting to each unit and device from the control unit are briefly explained in this section. 6.1 Control Unit Connection System Drawing Control unit Operation panel I/O unit Display unit...

  • Page 76: Connecting With Power Supply

    6. Connections of Control Unit 6.2 Connecting with Power Supply 6.2 Connecting with Power Supply Connect a general-purpose 24VDC stabilized power supply or PD25/PD27 power supply unit to the control unit. 6.2.1 When Using General-Purpose 24VDC Stabilized Power Supply (1) Connection of power supply 24VDC Stabilized NC control unit DCIN...

  • Page 77: When Using Pd25/Pd27 Power Supply Unit

    6. Connections of Control Unit 6.2 Connecting with Power Supply 6.2.2 When Using PD25/PD27 Power Supply Unit When using ACFAIL signal for control, use PD25/PD27 power supply unit. (1) Connection of PD25/PD27 power supply PD25/PD27 power supply unit NC control unit (Bottom view) DCIN ACIN...

  • Page 78: Connecting With Operation Panel I/O Unit

    6. Connections of Control Unit 6.2 Connecting with Power Supply (2) Specifications of PD25/PD27 power supply Item PD25 PD27 Input power voltage 200V to 230VAC 200V to 480VAC +10%-15% +10%-15% 50/60Hz ± 1Hz 50/60Hz ± 3Hz Output current Dimension 130mm x 65mm x 230mm 170mm x 65mm x 230mm Mass 1.5kg...

  • Page 79: Connecting With Remote I/O Unit

    6. Connections of Control Unit 6.4 Connecting with Remote I/O Unit 6.4 Connecting with Remote I/O Unit Connect remote I/O unit to the connector RI01, RI02. For the details on remote I/O, refer to the section "8.2. Connecting with Remote I/O Unit". Remote I/O unit RIO1,RIO2,RIO3(FCUA-R211) (FCUA-R211)

  • Page 80: Connecting With Optical Communication Servo Drive Unit

    6. Connections of Control Unit 6.6 Connecting with Optical Communication Servo Drive Unit 6.6 Connecting with Optical Communication Servo Drive Unit (1) Connect servo drive unit MDS-D/DH series and MDS-D-SVJ3/SPJ3 series to the connector OPT1. For the details on servo drive unit, refer to the following section and manuals: "10.
  • Page 81 6. Connections of Control Unit 6.6 Connecting with Optical Communication Servo Drive Unit (Note 3) Loop the excessive cable with twice or more than the minimum bending radius. Control unit Optical communication cable (section without reinforced sheath): Bending radius: 25mm or more Optical communication cable (section with reinforced sheath): Bending radius: 50mm or more...

  • Page 82: Connecting With Auxiliary Axis Servo Drive Unit: Mr-J2-Ct

    6. Connections of Control Unit 6.7 Connecting with Auxiliary Axis Servo Drive Unit: MR-J2-CT 6.7 Connecting with Auxiliary Axis Servo Drive Unit: MR-J2-CT (1) Connect auxiliary axis servo drive unit MR-J2-CT to the connector SV1, SV2. Auxiliary axis Auxiliary axis servo drive unit servo drive unit (MR-J2-CT)

  • Page 83: Connecting With Expansion Unit

    6. Connections of Control Unit 6.8 Connecting with Expansion Unit 6.8 Connecting with Expansion Unit 6.8.1 Connecting with I/O Device Using PROFIBUS-DP This unit functions as the PROFIBUS-DP master station. In order to connect with I/O device by using PROFIBUS-DP, expansion unit (FCU7-EX891) and PROFIBUS-DP unit (FCU7-HN571) are required.

  • Page 84: Expanding Optical Servo Communication I/F

    6. Connections of Control Unit 6.8 Connecting with Expansion Unit 6.8.2 Expanding Optical Servo Communication I/F Usually, control unit OPT1 connector is used for optical servo communication I/F. For expanding optical servo communication I/F, an expansion unit (FCU7-EX891) and an optical servo communication I/F unit are required.

  • Page 85: Connecting I/O Devices Via Cc-Link

    6. Connections of Control Unit 6.8 Connecting with Expansion Unit 6.8.3 Connecting I/O Devices via CC-Link CC-Link unit works as master station or local station of CC-Link (Ver.2 mode). Expansion unit (FCU7-EX891) and CC-Link unit (FCU7-HN576) are required to connect I/O devices via CC-Link.
  • Page 86 6. Connections of Control Unit 6.8 Connecting with Expansion Unit Wiring the cables to the CC-Link terminal block (1) Remove the sheath of the cable and isolate each internal wire from the shield mesh. (2) Remove the shield mesh and the coat of each internal wire. Twist the core wires. Shield mesh Approx Shielded twisted cable (with 3 wires)

  • Page 87: Connecting With Rs-232C Device

    6. Connections of Control Unit 6.9 Connecting with RS-232C Device 6.9 Connecting with RS-232C Device (1) Connect RS-232C device to the connector SIO. NC control unit MITSUBIS F035 cable RS-232C device Cable name F034 cable F035 cable SD1(TXD1) RD1(RXD1) RS1(RTS1) CS1(CTS1) [1ch] [2ch] ER1(DTR1)
  • Page 88 6. Connections of Control Unit 6.9 Connecting with RS-232C Device (2) Example of wiring connections to the RS-232C device When connecting to the RS-232C device, refer to the following diagrams and cross the wiring for the transmission signals. Hand shaking No hand shaking upon RS/CS, ER/DR signals upon RS/CS, ER/DR signals...

  • Page 89: Connecting With Skip Signal (Sensor)

    6. Connections of Control Unit 6.10 Connecting with Skip Signal (Sensor) 6.10 Connecting with Skip Signal (Sensor) Connect skip signal to the connector SKIP. Skip signal is used for processing the high-speed signals. Always shield the cable. (1) Connection of skip signal cable Control unit SKIP R030 cable...
  • Page 90 6. Connections of Control Unit 6.10 Connecting with Skip Signal (Sensor) (2) Skip signal input conditions The input signals must be used within the following condition ranges. Input voltage at external contact ON 18V or more, 25.2V or less Input current at external contact ON 6mA or more Input voltage at external contact OFF 4V or less...

  • Page 91: Connecting With Synchronous Feed Encoder/Manual Pulse Generator

    6. Connections of Control Unit 6.11 Connecting with Synchronous Feed Encoder/Manual Pulse Generator 6.11 Connecting with Synchronous Feed Encoder/Manual Pulse Generator Synchronous feed encoder (1ch) or 5V power supply type manual pulse generator (2ch) can be connected. Synchronous feed encoder OSE1024-3-15-68 MITSUBISHI R054 cable...

  • Page 92: Connections Of Emergency Stop Signal

    6. Connections of Control Unit 6.12 Connections of Emergency Stop Signal 6.12 Connections of Emergency Stop Signal (1) When not using control unit side emergency stop input signal (EMG) When not using control unit side emergency stop input signal, such as when operation panel I/O unit side emergency stop input signal (EMG) is used, invalidate the input signal by using terminal cable G123.
  • Page 93 6. Connections of Control Unit 6.12 Connections of Emergency Stop Signal (2) When using control unit side emergency stop input signal (EMG) When using control unit side emergency stop input signal (EMG), connect to the emergency stop switch by using F120 cable. Emergency NC control unit stop switch...

  • Page 94: Connecting With Safety Observing I/O Device: Sdio Connector

    6. Connections of Control Unit 6.13 Connecting with Safety Observing I/O Device: SDIO Connector 6.13 Connecting with Safety Observing I/O Device: SDIO Connector (1) Connect safety observing I/O device with the SDIO connector. Requires when using safety observing function Door SDIO Door open/close connector...
  • Page 95 6. Connections of Control Unit 6.13 Connecting with Safety Observing I/O Device: SDIO Connector Safety standards taken into consideration (a) 98/37/EC Machinery directive (b) EN954-1:1996 Safety of machine – Safety-related parts of control system Part1: General principles for design (c) EN60204-1/1997 Safety of machine – Electrical equipment of machines; Part 1: General requirements (2) Specifications of SDIO connector <Cable side connector>...
  • Page 96 6. Connections of Control Unit 6.13 Connecting with Safety Observing I/O Device: SDIO Connector (3) SDIO connector cable SDIO connector cable Application: Safety observing function SDIO NC control unit G410 Crimp terminal : V1.25-3 Recommended : JST manufacturer SDIO SDI1 Reserved +24V Reserved...

  • Page 97: Connections Of Operation Panel I/O Unit

    7. Connections of Operation Panel I/O Unit 7. Connections of Operation Panel I/O Unit <Characteristics> The wirings between operation panel and electric cabinet (or control panel) can be simplified by putting I/O interfaces around the operation panel together. Characteristics of operation panel I/O unit are as follows. (1) Operation panel (display unit section) and electric cabinet (control unit section) can be wired with one cable (G013).

  • Page 98: Operation Panel I/O Unit Connection System Drawing

    7. Connections of Operation Panel I/O Unit 7.1 Operation Panel I/O Unit Connection System Drawing 7.1 Operation Panel I/O Unit Connection System Drawing Operation panel I/O unit Control unit G013 cable R211 cable Remote I/O unit, scan I/O unit card RIO3 R300, R301 cable Machine control panel, switchboard, etc.

  • Page 99: Connecting With Power Supply

    7. Connections of Operation Panel I/O Unit 7.2 Connecting with Power Supply 7.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the operation panel I/O unit. (1) Connection of power supply 24VDC stabilized power supply DCIN F070 cable +24V...

  • Page 100: Connecting With Display Unit

    7. Connections of Operation Panel I/O Unit 7.3 Connecting with Display Unit 7.3 Connecting with Display Unit Connect display unit to the connector PCLAN. G301 cable (1m) comes with the operation panel I/O unit. Display unit Operation panel (Rear view) I/O unit PCLAN PCLAN...

  • Page 101: Connecting With Keyboard Unit

    7. Connections of Operation Panel I/O Unit 7.4 Connecting with Keyboard Unit 7.4 Connecting with Keyboard Unit Connect keyboard unit to the connector NCRST. G310 cable (10cm) comes with the operation panel I/O unit. Keyboard unit Operation panel (Rear view) I/O unit NCRST NCRST...

  • Page 102: Connections Of Emergency Stop Signal

    7. Connections of Operation Panel I/O Unit 7.5 Connections of Emergency Stop Signal 7.5 Connections of Emergency Stop Signal (1) When using operation panel I/O unit side emergency stop input signal (EMG) When using operation panel I/O unit side emergency stop input signal (EMG), use F120 cable to connect to the emergency stop switch.
  • Page 103 7. Connections of Operation Panel I/O Unit 7.5 Connections of Emergency Stop Signal (2) When not using operation panel I/O unit side emergency stop input signal (EMG) When not using operation panel I/O unit side emergency stop input signal (EMG), such as when control unit side emergency stop input signal (EMG) is used, invalidate the input signal by using terminal cable G123.

  • Page 104: Connecting With Manual Pulse Generator

    7. Connections of Operation Panel I/O Unit 7.6 Connecting with Manual Pulse Generator 7.6 Connecting with Manual Pulse Generator Both 5V power supply type (UFO-01-2Z9, etc.) and 12V power supply type (HD60, etc.) manual pulse generator can be used. Take the maximum cable length, etc. into consideration when selecting. 7.6.1 Connecting with 12V Manual Pulse Generator (Maximum Cable Length: 50m) Connect 12V manual pulse generator to the connector MPG.

  • Page 105: Connecting With 5V Manual Pulse Generator (Maximum Cable Length: 20M)

    7. Connections of Operation Panel I/O Unit 7.6 Connecting with Manual Pulse Generator 7.6.2 Connecting with 5V Manual Pulse Generator (Maximum Cable Length: 20m) Connect 5V manual pulse generator to the connector MPG. NO.1 5V manual pulse When connecting one 5V generator 5V 0V A B manual pulse generator...

  • Page 106: Connecting With Remote I/O Unit

    7. Connections of Operation Panel I/O Unit 7.7. Connecting with Remote I/O Unit 7.7. Connecting with Remote I/O Unit Connect remote I/O unit to the connector RI03. (Note) When not connecting remote I/O unit, connect a terminator (R-TM) to the connector R103. R-TM terminator comes with operation panel I/O unit.

  • Page 107: Connecting With Machine Operation Panel

    7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel 7.9 Connecting with Machine Operation Panel Connect machine operation panel to the connector CG31/CG32/CG33/CG34. <Related items> Cable drawing: "Appendix 2 (R300 cable, R301 cable)" Connector pin assignment: "Appendix 3 (CG31/CG32/CG33/CG34)" 7.9.1 Wiring the Input Side DI Connector (CG31/CG33) The DI connector on the input side of the operation panel I/O unit is wired in the same manner as the M60/M600 Series base I/O unit (FCU6-DX Series) and remote I/O unit (FCUA-DX Series).

  • Page 108: Outline Of Digital Signal Input Circuit

    7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel 7.9.3 Outline of Digital Signal Input Circuit Sink type and source type share the digital signal input circuit. Connect according to each respective diagram below. Input circuit (Machine side) CG31/CG33 2.2kΩ...
  • Page 109 7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel Input conditions The input signals must be used within the following condition ranges. Sink type Source type 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more...

  • Page 110: Outline Of Digital Signal Output Circuit

    7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel 7.9.4 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX67 ) or source type (DX77 ). Use within the specification ranges shown below. Output circuit (Machine side) (Machine side)

  • Page 111: Wiring For Sink Type Output (Fcu7-Dx670/Dx770)

    7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel 7.9.5 Wiring for Sink Type Output (FCU7-DX670/DX770) Operation panel I/O unit FCU7-DX670/DX770 Machine side (Card name: HN391/HN396) *1 Additional CG32/CG34 24VDC wiring 24VDC 24VDC Y200 Y201 Y202 Y203 Y204 Y205...

  • Page 112: Wiring For Source Type Output (Fcu7-Dx671/Dx771)

    7. Connections of Operation Panel I/O Unit 7.9 Connecting with Machine Operation Panel 7.9.6 Wiring for Source Type Output (FCU7-DX671/DX771) Operation panel I/O unit FCU7-DX671/DX771 Machine side (Card name: HN392/HN397) CG32/CG34 24VDC *1 Additional wiring 24VDC 24VDC DOCOM DOCOM DOCOM DOCOM Y200 Y201...

  • Page 113: Connections Of I/O Interface

    8. Connections of I/O Interface 8.1 Types of I/O Interface 8. Connections of I/O Interface I/O interface is connected to RIO1/RIO2 of the control unit and RIO3 of the operation panel I/O unit. 8.1 Types of I/O Interface There are four types of I/O interfaces as shown below. Type Explanation Connection...

  • Page 114: Connecting With Remote I/O Unit

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2 Connecting with Remote I/O Unit This chapter describes the connection of the remote I/O unit and machine control signals. 8.2.1 Outline of Remote I/O Unit The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX ) according to the type and No.

  • Page 115: Names Of Each Remote I/O Unit Section

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.2 Names of Each Remote I/O Unit Section Front view Front view Front view (Front) (Front) (Front) Bottom Bottom Bottom view view view (Rear) (Rear) (Rear) DI-L (machine input signal connector) For changeover of transfer speed Normally set to left side.

  • Page 116: Setting Of Station No. When Using Multiple Remote I/O Units

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.3 Setting of Station No. When Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No.
  • Page 117 8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit <Setting example 3> FCUA-DX11 unit or FCUA-DX12 unit 4 units Control unit MITSUBISHI No. of occupied No. of occupied No. of occupied No. of occupied stations: 2 stations: 2 stations: 2 stations: 2 Total No.

  • Page 118: Outline Of Digital Signal Input Circuit

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.4 Outline of Digital Signal Input Circuit Sink type and source type share the digital signal input circuit. Connect according to each respective diagram below. Input circuit (Machine side) DI-L/DI-R 2.2kΩ...
  • Page 119 8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit Input conditions The input signals must be used within the following condition ranges. Sink type Source type 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more 3 Input voltage at external contact OFF...

  • Page 120: Outline Of Digital Signal Output Circuit

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1 0) or source type (DX1 1). Use within the specification ranges shown below. Output circuit (Machine side) D0-L/DO-R...

  • Page 121: Outline Of Analog Signal Output Circuit

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. Output circuit 220Ω OV(RG) Output conditions Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V ×...

  • Page 122: Outline Of Analog Signal Input Circuit

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.7 Outline of Analog Signal Input Circuit The analog signal input circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω OV(RG) Input conditions Max. input rating ±15V Resolution 10V/2000 (5mV) Precision...

  • Page 123: Connection Of Fcua-Dx10

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.8 Connection of FCUA-DX10 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points FCUA-DX10 R300 cable/ R301 cable FCUA-DX14 DI-L Machine...
  • Page 124 8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit <Signal assignment table> FCUA-DX10 /14 <CAUTION> DI-L Machine side When using two or more remote I/O control panel, etc. units or when connecting to the operation panel I/O unit, the signal assignment will differ.

  • Page 125: Connection Of Fcua-Dx14

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one output point of the analog input/output signal can be connected. When manufacturing the R031 cable, use the CS000 connector set (optional, with both ends).

  • Page 126: Connection Of Fcua-Dx11

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.10 Connection of FCUA-DX11 Unit and Machine Control Signal Type of machine input/output Input Output signal and No. of points 64 points 48 points FCUA-DX11 R300 cable/ R301 cable DI-L Machine signal DI-R...
  • Page 127 8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit <Signal assignment table> <CAUTION> When using two or more remote I/O units or when FCUA-DX11 DI-L DI-R connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface Manual"...

  • Page 128: Connection Of Fcua-Dx12

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.11 Connection of FCUA-DX12 Unit and Machine Control Signal Type of machine input/output Input Output Analog output signal and No. of points 64 points 48 points 1 point FCUA-DX12 R300 cable/ R301 cable DI-L...
  • Page 129 8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit <Signal assignment table> <CAUTION> When using two or more remote I/O units or when FCUA-DX12 connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface DI-L DI-R Manual"...

  • Page 130: Cables

    8. Connections of I/O Interface 8.2 Connecting with Remote I/O Unit 8.2.12 Cables The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and the R301 cable is used for connection to the IDEC terminal block BX1F-T40A (Note 1). Both the R300-3M and R301-3M are available.

  • Page 131: Connecting With Scan I/O Card

    8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card 8.3 Connecting with Scan I/O Card 8.3.1 Outline The HR347/357 card is the machine operation board input/output card. It has a digital input/output and scan input/output, and is connected to the machine operation board and other devices. Item HR347 HR357...

  • Page 132: Hardware Interface

    8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card 8.3.2 Hardware Interface (1) Connector layout diagram DIO SCAN2 SCAN1 (Scan DI/DO: 64/64) RIO3 DCIN HR347/357 CF31 CF33 (DI:32) (D0:32)
  • Page 133 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (2) Pin assignment Remote I/O unit connection terminal RIO3A/B <Cable side connector type> 1 I/O TXRX3 Connector: 1-178288-3 2 I/O TXRX3* Contact: 1-175218-2 Recommended manufacturer: Tyco Electronics AMP Power input terminal (24VDC) DCIN <Cable side connector type>...
  • Page 134 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card Scan type input/output terminals CF35 LC3B LC3A LC2B LC2A LC1B LC1A LC0B LC0A (Note) LD7B* LD7A* The GND pin is not normally used. LD6B* LD6A* Do not connect the GND pin to the frame ground. LD5B* LD5A* LD4B*...
  • Page 135 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (3) Rotary switch Set the address (station No.) assignment in DI/DO: 32/32 point units. Set using SCAN1, SCAN 2 and DIO rotary switches. The assignment address is changed with the rotary switch setting. CF35 Scan DI:32 Scan DO:32...

  • Page 136: Connections

    8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card 8.3.3 Connections (1) External power supply (DCIN) 24VDC is required for the HR347/HR357 card operation. Prepare a stabilized power supply that satisfies the following specifications. Output : 24VDC ± 5% Ripple : ±...
  • Page 137 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (3) Scan input (CF35) An example is shown of a scan input circuit manufactured by the machine manufacturer. Refer to "8.3.2 (2) Pin assignment" for the connector pin assignments. CF35 KYCO* KYC1*...
  • Page 138 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (4) Scan output (CF35) An example is shown of a scan output circuit manufactured by the machine manufacturer. Refer to "8.3.2 (2) Pin assignment" for the connector pin assignments. CF35 CF35 LC3A...
  • Page 139 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (5) Digital input (CF31) A source type input circuit corresponding to source output is shown. Sink type Source type HR3 7 HR3 7 (Machine side) (Machine side) CF31 CF31 24VDC 24VDC 2.2k Ω...
  • Page 140 8. Connections of I/O Interface 8.3 Connecting with Scan I/O Card (6) Digital output (CF33) The HR357 output circuit is a source type (source output). Source type FCU6-HR3 7 CF33 24VDC (Machine side) Control circuit 0V(RG) CAUTION Do not apply any voltage to the connector other than that specified in this manual. Failure to observe this could cause bursting, damage, etc.

  • Page 141: Connecting With Card-Sized I/O Card

    8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card 8.4 Connecting with Card-sized I/O Card The card-sized I/O card can be used as the operation board I/O or electric cabinet I/O. There are DI/DO type and AI/AO type for the card-sized I/O card. Refer to the following sections for details. DI/DO type: "8.4.2 DI/DO Type Specifications"...

  • Page 142: Di/Do Type Specifications

    8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card 8.4.2 DI/DO Type Specifications The card-sized I/O card (HR361/HR371) specifications are shown below. • Input point and output points per card are 16 points each. • Power supply (24VDC, 5VDC) is supplied from an external source. •...
  • Page 143 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (3) External power supply specifications The power supply (24VDC, 5VDC) for the card-sized I/O card must be supplied from an external source. Prepare a power supply (stabilized power supply) that satisfies the following conditions per card. Voltage Ripple/noise Current...
  • Page 144 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (5) Input/output circuit (a) Input circuit The HR361 input circuit is a sink type, and the HR371 input circuit is a source type. Sink type Source type HR371 HR361 (Machine side) (Machine side) CF30...
  • Page 145 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (b) Input conditions Use the input signal within the following condition ranges. HR361 HR371 Input voltage when external contact is ON 6V or less 18V or more, 25.2V or less Input current when external contact is ON 2mA or less 9mA or more...
  • Page 146 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (c) Output circuit The HR361 output circuit is a sink type, and the HR371 output circuit is a source type. Sink type Source type (Machine side) (Machine side) HR361 HR371 CF30 CF30...

  • Page 147: Ai/Ao Type Specifications

    8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card 8.4.3 AI/AO Type Specifications The card-sized I/O card (HR381/HR383) specifications are shown below. • HR381 card holds analog output 1ch. • HR383 card holds analog input 4ch/analog output 1ch. •...
  • Page 148 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (3) External power supply specifications The power supply (5VDC) for the card-sized I/O card must be supplied from an external source. Prepare a power supply (stabilized power supply) that satisfies the following conditions per card. Voltage Ripple/noise Current...
  • Page 149 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (5) Input/output circuit (a) Input/output circuit HR381/HR383 150Ω 150Ω Input 150Ω 150Ω 220Ω Output (b) Input conditions Max. input rating ±15V Resolution 10V/200(5mV) Precision Within ±25mV Input sampling time 14.2ms(AI0)/42.6ms(AI1 to 3) (c) Output conditions Output voltage...

  • Page 150: Precautions For Wiring

    8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card 8.4.4 Precautions for Wiring (1) Connection of terminator A terminator is required between the communication signal cables(TXRX,TXRX*) of the card-sized I/O. Connect a terminator to the card-sized I/O card connector PCB signal line as shown below. Recommended terminator: 100Ω...
  • Page 151 8. Connections of I/O Interface 8.4 Connecting with Card-sized I/O Card (3) Installation direction Install the card-sized I/O card in the direction as shown in "installation 1" or "installation 2" below. Installation 2 Installation 1 Bottom Bottom (Note) If the card-sized I/O card is installed horizontally, the heat will build up. So, do not install the card as shown below.

  • Page 152: Connecting With Expansion I/O Card Qy231

    8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 8.5 Connecting with Expansion I/O Card QY231 8.5.1 Outline QY231 is the machine input/output and operation board input/output card for connecting with the remote I/O communication (MC link B) of the control unit, or the remote I/O communication of the operation panel I/O unit remote I/O communication or communication terminal remote I/O communication (MC link B).
  • Page 153 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 (2) Pin assignments Remote I/O unit connection terminal CSH41A/B <Cable side connector type> 1 I/O TXRX Connector: 1-178288-3 2 I/O TXRX* Contact: 1-175218-2 x3 0V(RG) Recommended manufacturer: Tyco Electronics AMP Power input terminal (24VDC) 0V(RG)
  • Page 154 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 Machine output terminal CFD83 CFD83 DC24V <Cable side connector type> Connector: MRP50M01 Contact: MRP-M102 Case: MR50W Recommended manufacturer: HONDA TSUSHIN KOGYO 0V(RG) * This example shows CS1 set to "0". Refer to "PLC Interface Manual"...

  • Page 155: Connections

    8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 8.5.3 Connections (1) External power supply (DCIN) 24VDC is required for card operation. Prepare a stabilized power supply that satisfies the following specifications. Rated output: DC24V ± 5% * The rated output current is the value when using 60mA ×...
  • Page 156 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 (3) Machine input terminal (CMD81, CMD82) The following shows the sink type input circuit corresponding to the machine side sink output, and source type input circuit corresponding to the machine side source output. Sink type Source type QY231...
  • Page 157 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 Input conditions Set so the input conditions are within the ranges shown in the following conditions. Sink type Source type 18V or more, Input voltage at external contact ON 6V or less 25.2V or less Input current at external contact ON...
  • Page 158 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 (4) Machine output terminal (CFD83) The QY231 output circuit is a source type. Source type QY231 CFD83 24VDC (Machine side) Control circuit 0V(RG) CAUTION Do not apply any voltage to the connector other than that specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 159 8. Connections of I/O Interface 8.5 Connecting with Expansion I/O Card QY231 (a) Connection of the remote I/O unit When the remote I/O unit is connected with a serial link, multiple units can be combined and used in a range of eight or less total occupied stations. (Refer to the section "8.2 Connecting with Remote I/O Unit"...

  • Page 160: Connections Of Display Unit

    9. Connections of Display Unit 9.1 Display Unit Connection System Drawing 9. Connections of Display Unit The method for connecting to each unit and device from the display unit are briefly explained in this section. 9.1 Display Unit Connection System Drawing 9.1.1 FCU7-DA201-11 / FCU7-DA211-11 Display unit Operation panel I/O unit...

  • Page 161: Fcu7-Da315-11 / Fcu7-Da415-11 / Fcu7-Da445-11

    9. Connections of Display Unit 9.1 Display Unit Connection System Drawing 9.1.2 FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 Display unit Operation panel I/O unit PCLAN G301 cable Keyboard unit G290 cable USB1 USB cable USB2 USB device (Ver1.1) G031, G032 cable SIOPC RS-232C device Front IC...

  • Page 162: Connecting With Power Supply

    9. Connections of Display Unit 9.2 Connecting with Power Supply 9.2 Connecting with Power Supply Depending on the type of display unit, power supply to be connected differs. Display unit Power supply FCU7-DA2 General-purpose 24VDC stabilized power supply or PD25/PD27 power supply unit FCU7-DA3 PD25/PD27 power supply unit...

  • Page 163: Fcu7-Da201-11 / Fcu7-Da211-11

    9. Connections of Display Unit 9.2 Connecting with Power Supply 9.2.1 FCU7-DA201-11 / FCU7-DA211-11 (When using general-purpose 24VDC stabilized power supply) (1) Connection of power supply Display unit (Rear view) DCIN 24VDC stabilized DCIN power supply F070 cable +24V DCIN 24VDC Connector name: DCIN Contact...

  • Page 164: Fcu7-Da201-11 / Fcu7-Da211-11 (When Using Pd25/Pd27 Power Supply Unit)

    9. Connections of Display Unit 9.2 Connecting with Power Supply 9.2.2 FCU7-DA201-11 / FCU7-DA211-11 (When using PD25/PD27 power supply unit) (1) Connections of PD25/PD27 power supply Display unit (Rear view) PD25/PD27 power supply unit ACIN DCIN ON/OFF SW F170 cable ON/OFF CF01 FAN ALARM...

  • Page 165: Fcu7-Da315-11 / Fcu7-Da415-11 / Fcu7-Da445-11

    9. Connections of Display Unit 9.2 Connecting with Power Supply 9.2.3 FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 (Connections of PD25/PD27 power supply unit) (1) Connections of PD25/PD27 power supply Display unit (Rear view) G170 cable LGON ON/OFF LGOFF Faston terminal#110 for ON/OFF switch PD25/PD27 power supply unit CF01...

  • Page 166: Connecting With Operation Panel I/O Unit

    9. Connections of Display Unit 9.3. Connecting with Operation Panel I/O Unit 9.3 Connecting with Operation Panel I/O Unit Refer to the section "7.3 Connecting with Display Unit". 9.4 Connecting with Keyboard Unit Connect keyboard unit to the connector USB1. G290 cable (0.7m) comes with the keyboard unit.

  • Page 167: Connecting With Front Ic Card I/F Unit

    9. Connections of Display Unit 9.5 Connecting with Front IC Card I/F Unit 9.5 Connecting with Front IC Card I/F Unit Connect front IC card I/F unit to the connector FRONTOUT. G291 cable comes with the front IC card I/F unit. Display unit Front IC card (Rear view)

  • Page 168: Connecting With Hard Disk Unit: Fcu7-Da315-11 / Fcu7-Da415-11 / Fcu7-Da445-11

    9. Connections of Display Unit 9.6 Connecting with Hard Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 9.6 Connecting with Hard Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 Connect hard disk unit to the connector HDD. F140 cable comes with the hard disk unit (FCU7-HD001-1). Hard disk unit can be mounted on the back of the keyboard unit FCU7-KB04 .

  • Page 169: Connecting With Floppy Disk Unit: Fcu7-Da315-11 / Fcu7-Da415-11 / Fcu7-Da445-11

    9. Connections of Display Unit 9.7 Connecting with Floppy Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 9.7 Connecting with Floppy Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 (1) Connections of floppy disk unit Connect floppy disk unit to the display unit connector FDD. F130 cable comes with the floppy disk unit (FCU7-FD221-1).
  • Page 170 9. Connections of Display Unit 9.7 Connecting with Floppy Disk Unit: FCU7-DA315-11 / FCU7-DA415-11 / FCU7-DA445-11 (2) Floppy disk unit mounting conditions Mount the floppy disk unit within ±25° in respect to the perpendicular or horizontal position. The unit cannot be used when the disk slot is tilted (other than perpendicular/horizontal position). (±0°) FDD unit Front disk...

  • Page 171: Basic Wiring For Servo Drive Unit

    10. Basic Wiring for Servo Drive Unit 10.1 Basic Wiring for MDS-D/DH Series 10. Basic Wiring for Servo Drive Unit 10.1 Basic Wiring for MDS-D/DH Series The basic wiring for the MDS-D/DH Series is shown below. Power supply unit Spindle drive unit Servo drive unit Mitsubishi CNC Optical communication cable...

  • Page 172: Basic Wiring For Mds-D-Svj3/Spj3 Series

    10. Basic Wiring for Servo Drive Unit 10.2 Basic Wiring for MDS-D-SVJ3/SPJ3 Series 10.2 Basic Wiring for MDS-D-SVJ3/SPJ3 Series The basic wiring for the MDS-D-SVJ3/SPJ3 Series is shown below. Mitsubishi Servo drive unit Spindle drive unit Optical communication cable OPT1,2 CN1A CN1B CN1B...

  • Page 173: Turning The Power On/Off

    11. Turning the Power ON/OFF 11. Turning the Power ON/OFF To turn the power ON: turn ON the switch connected to the display unit. To turn the power OFF: turn OFF the switch connected to the display unit. → Power source of the display and control units is turned OFF after the display unit is shutdown. (1) When the control unit and the display unit share a power supply Display unit G170...
  • Page 174 11. Turning the Power ON/OFF (2) When the control unit and the display unit use each different power supply Display unit G170 ON/OFF PD25 G171 CF24 ON/OFF ACIN DCIN DCOUT 24Vdc Power Supply G013 CF01 ACIN (a’) DCIN DCOUT Control unit (a) The switch is turned OFF (b) A signal is input from the OFF switch through the G170 cable, which starts a shutdown process.

  • Page 175: Appendix 1. Emc Installation Guidelines

    Appendix 1. EMC Installation Guidelines 1.1 Introduction Appendix 1. EMC Installation Guidelines Refer to the "EMC Installation Guidelines BNP-B8582-45" for details related to the drive section (servo/spindle drive unit). 1.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.

  • Page 176: Emc Measures

    Appendix 1. EMC Installation Guidelines 1.3 EMC Measures 1.3 EMC Measures The main items relating to EMC measures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire.

  • Page 177: Measures For Door

    Appendix 1. EMC Installation Guidelines 1.4 Panel Structure 1.4.2 Measures for Door (1) Use metal for all materials configuring the panel. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

  • Page 178: Measures For Wiring In Panel

    Appendix 1. EMC Installation Guidelines 1.5 Measures for Wiring in Panel 1.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/G013/F012/FCUA- R211) that carry out high-speed communication.

  • Page 179: Shield Treatment Of Cables

    Appendix 1. EMC Installation Guidelines 1.5 Measures for Wiring in Panel 1.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to "Appendix 1.6.1 Shield clamp fitting".) (1) DC power supply cable [F110/F070 cable] •...

  • Page 180: Emc Countermeasure Parts

    Appendix 1. EMC Installation Guidelines 1.6 EMC Countermeasure Parts 1.6 EMC Countermeasure Parts 1.6.1 Shield Clamp Fitting The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.
  • Page 181 Appendix 1. EMC Installation Guidelines 1.6 EMC Countermeasure Parts Recommended ferrite core: TDK ZCAT Series Unit : mm Applicable cable Part Name øC øD Mass (g) outer diameter ZCAT1518-0730-M(-BK)*1 22±1 18±1 7±1 15±1 7max. ZCAT1518-0730(BK)*2 22±1 18±1 7±1 15±1 7max. ZCAT2017-0930-M(-BK) 21±1 17±1...

  • Page 182: Surge Absorber

    Appendix 1. EMC Installation Guidelines 1.6 EMC Countermeasure Parts 1.6.3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user-prepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber.
  • Page 183 Appendix 1. EMC Installation Guidelines 1.6 EMC Countermeasure Parts Example of surge absorber installation Circuit breaker Transformer NC control section Other devices (panel power supply, etc.) Control panel (relay panel, Panel etc.) From Circuit leakage Reactor power supply breaker breaker 200VAC NC drive /230VAC...

  • Page 184: Selection Of Stabilized Power Supply

    Appendix 1. EMC Installation Guidelines 1.6 EMC Countermeasure Parts 1.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer). Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Standard Item...

  • Page 185: Appendix 2. Cable

    Appendix 2. Cable Appendix 2. Cable List of cable type Max. Standard cable length Cable type Application Remarks length G013 I/O interface Connect between control unit and 1, 2, 3, 5, 7, 10, 15, 20 operation panel I/O unit. G014 I/O interface Connect between control unit and 1, 2, 3, 5, 7, 10, 15...
  • Page 186 Appendix 2. Cable Max. Standard cable length Cable type Application Remarks length G170 ON/OFF switch 0.35, 0.5, 1, 1.5, 2, 3, 5, 10, Connect between ON/OFF switch and display unit. G171 ON/OFF switch 0.5, 1, 3, 5, 7, 10, 15 Connect between display unit and PD25/PD27 power supply unit.

  • Page 187: G014 Cable

    Appendix 2. Cable 2.1 G014 Cable 2.1 G014 Cable Cable type: G014 cable Application: I/O interface Connector name: OPIEXT Connector name: OPI Control unit Operation panel I/O unit (Operation panel I/O unit) (Control unit) OPIEXT Pug: CDB-25S CMTT CMTT Plug : 10120-3000VL CMTR CMTR...

  • Page 188: F020/F021/F022 Cable

    Appendix 2. Cable 2.3 F020/F021/F022 Cable 2.3 F020/F021/F022 Cable Cable type: F020/021/022 cable Application: Manual pulse generator (12V power supply type) Cable name F020 cable F021 cable Connector name F022 cable : MPG Precautions The circles indicate the used channel. +12V Crimp terminal Connector : CDA-15P...

  • Page 189: G020/G021/G022 Cable

    Appendix 2. Cable 2.4 G020/G021/G022 Cable 2.4 G020/G021/G022 Cable Cable type: G020/G021/G022 cable Application: Manual pulse generator (5V power supply type) Cable name G020 cable G021 cable Connector name G022 cable : MPG Precautions The circles indicate the used channel. Crimp terminal :V1.25-3x12 Connector...

  • Page 190: Fcua-R030 Cable

    Appendix 2. Cable 2.6 FCUA-R030 Cable 2.6 FCUA-R030 Cable Cable type: FCUA-R030 cable Application: Skip input SKIP SKIP SKIP0 SKIP0 SKIP1 SKIP1 SKIP2 SKIP2 Control unit SKIP3 SKIP3 SKIP4 SKIP4 SKIP5 SKIP5 SKIP6 SKIP6 SKIP7 SKIP7 SKIP Crimp terminal:V1.25-4 x 12 Connector : 10120-3000VE Recommended manufacturer:JST Case : 10320-52F0-008...

  • Page 191: Fcua-R031 Cable

    Appendix 2. Cable 2.7 FCUA-R031 Cable 2.7 FCUA-R031 Cable Cable type: FCUA-R031 cable Application: Analog input/output Control unit (FCUA-DX14□) Crimp terminal: V1.25-3 x 10 Connector: 10120-3000VE Recommended manufacturer: JST Case: 10320-52F0-008 Recommended manufacturer: 3M Wire material: UL1061-2464 AWG24 x 6P Recommended manufacturer: Oki Electric Cable (Note) Fold the cable shield over the sheath, and wrap copper foil tape over it.

  • Page 192: G031/G032 Cable

    Appendix 2. Cable 2.8 G031/G032 Cable 2.8 G031/G032 Cable Cable type: G031/G032 cable Application: RS-232C for display unit Cable name G031 cable Connector name: SIOPC Connector name G032 cable : 1ch Precautions 1. The circles indicate the used channel. 2. The signal names shown in parentheses are equivalent to the Connector name generic names.

  • Page 193: F034/F035 Cable

    Appendix 2. Cable 2.9 F034/F035 Cable 2.9 F034/F035 Cable Cable type: F034/F035 cable Application: RS-232C for control unit Cable name G034 cable Connector name: SIO Connector name G035 cable : 1ch Precautions 1. The circles indicate the used channel. 2. The signal names shown in parentheses are equivalent to the Connector name generic names.

  • Page 194: Fcua-R050/R054 Cable

    Appendix 2. Cable 2.10 FCUA-R050/R054 Cable 2.10 FCUA-R050/R054 Cable Cable type: FCUA-R050/R054 cable Application: Encoder input Connector name: ENG Connector : MS3106B20-29S FCUA-R050 cable Cable clamp : MS3057-12A Recommended manufacturer: ITT Cannon ENC1 FCUA-R054 cable Connector : MS3108B20-29S Plug : 10120-3000VL Shell : 10320-52F0-008 Cable clamp : MS3057-12A Recommended manufacturer:...

  • Page 195: F070 Cable

    Appendix 2. Cable 2.11 F070 Cable 2.11 F070 Cable Cable type: F070 cable Application: 24VDC input DCIN DCIN 24VDC 24VDC Wire material:B-18(19)U x 2SJ-1 x 9 Crimp terminal:V1.25-3 or V1.25-4 x 2 Recommended manufacturer: DCIN Recommended manufacturer:JST Sumitomo Electric Industries Connector :2-178288-3 Contact :1-175218-5 x 3...

  • Page 196: F120 Cable

    Appendix 2. Cable 2.13 F120 Cable 2.13 F120 Cable Cable type: F120 cable Application: Emergency stop Connector name : EMG B22-9 Crimp terminal : V1.25-3 x 2 EMG IN EMG IN Recommended manufacturer : JST Connector : 51030-0330 Contact : 50084-8160 x 3 Wire material : B-22(19)U x 2SJ-1 x 9 Recommended manufacturer : MOLEX Recommended manufacturer : Sumitomo Electric Industries...

  • Page 197: F130 Cable

    Appendix 2. Cable 2.15 F130 Cable 2.15 F130 Cable Cable type: F130 cable Application: FDD Connector name : FD1 Connector name : FDD Control unit Floppy disk drive Connector name : FD2 Connector : 7934-6500SC Connector : DHD-RB34-20AN Strain relief : 3448-7934 Recommeded manufacturer : DDK Recommended manufacturer : 3M Wire material : AWG28 x 20P...

  • Page 198: F140 Cable

    Appendix 2. Cable 2.16 F140 Cable 2.16 F140 Cable Cable type: F140 cable Application: HDD Red wire Connector nam e : HDD Insert incorrect insertion prevention pin in 3A pin. Hard disk Control unit Hard disk Connector : 89361-150 Connector : FCN-727B044-G/LM-D Recom m ended m anufacturer : Recom m ended m anufacturer : FUJITSU BERG...

  • Page 199: G170 Cable

    Appendix 2. Cable 2.17 G170 Cable 2.17 G170 Cable Cable type: G170 cable Application: ON/OFF switch Connector name : ON/OFF LGON LGOFF ON/OFF LGON Faston terminal #110 x 4 [ON/OFF] LGOFF Connector : 51030-0430 Contact : 50084-8160 x 4 Recommended manufacturer : MOLEX Wire material : DPVVSB 4P x 0.2SQ Recommended manufacturer : Bando Electric Wire 2.18 G171 Cable...

  • Page 200: F170 Cable

    Appendix 2. Cable 2.19 F170 Cable 2.19 F170 Cable Cable type: F170 cable Application: ON/OFF switch for PD25 O N/OFF ON/OFF Crimp terminal: V1.25-3 or Connector: 1-178288-5 Contact: 1-175218-5 V1.25-4 Recommended manufacturer: Recommended manufacturer: Tyco Electronics AMP PD25 ON/OFF OFF-1 P-O FF Wire material: DPVVSB OFF-2...

  • Page 201: G291 Cable

    Appendix 2. Cable 2.21 G291 Cable 2.21 G291 Cable Cable type: G291 cable Application: Front IC card I/F Connector name: PCUSB Connector name: PCUSB PCUSB PCUSB [PCUSB ] [PCUSB ] Connector: Connector: 51004-0600 51004-0600 N.C. N.C. Contact: 50011-8100 x6 Contact: 50011-8100 x6 USBD- USBD-...

  • Page 202: G300 Cable

    Appendix 2. Cable 2.22 G300 Cable 2.22 G300 Cable Cable type: G300 cable Application: LAN cross cable G300 White White Green Green Green Green White White Orange Orange Orange Orange Blue Blue CMTR CMTR White White Blue Blue CMTR CMTR White White Brown...

  • Page 203: R300 Cable

    Appendix 2. Cable 2.24 R300 Cable 2.24 R300 Cable Cable type: R300 cable Application: DI/DO cable Single-side connector not available Connector name : DI-L/DO-L, DI-R/DO-R Connector : 7940-6500SC Recommended manufacturer : 3M Wire material : B40-S Recommended manufacturer : Oki Electric Cable 2.25 R301 Cable Cable type: R301 cable Application: DI/DO cable Double-side connector available...

  • Page 204: G310 Cable

    Appendix 2. Cable 2.26 G310 Cable 2.26 G310 Cable Cable type: G310 cable Application: NC reset NCRST NCRST Operation panel Keyboard unit I/O unit G310 (Operation panel (Keyboard unit) I/O unit) Circuit display 1st pole Circuit display 1st pole NCRST NCRST RSTIN RSTIN...

  • Page 205: G395 Cable

    Appendix 2. Cable 2.28 G395 Cable 2.28 G395 Cable Cable type: G395 cable Application: Optical communication cable POF type (Core: Plastic) Use when wiring outside of the panel with a cable of 10m or less. Connector name: OPT Section with Connector name: OPT reinforced sheath Section without reinforced sheath...

  • Page 206: G430 Cable

    Appendix 2. Cable 2.30 G430 Cable 2.30 G430 Cable Cable type: G430 cable Application: Handy terminal Connector name: HOST Connector name: ENC Control unit Connector name: SIO Handy terminal Control unit Cotrol panel terminal block HOST HA1A HA1B Plug: 10120-3000VL Shell: 10320-52F0-008 Recommended manufacturer: 3M Wire material:...

  • Page 207: Sh21 Cable

    Appendix 2. Cable 2.31 SH21 Cable 2.31 SH21 Cable Cable type: SH21 cable Application: Servo drive unit Connector name : SV1, SV2 Control unit Servo drive unit SVTXD SVTXD SV1, SV2 SVTXD* SVTXD* Plug : 10120-3000VE Plug : 10120-3000VE Shell : 10320-52F0-008 SVALM SVALM SVALM*...

  • Page 208: E-Tm Terminator Connector

    Appendix 2. Cable 2.33 E-TM Terminator Connector 2.33 E-TM Terminator Connector Cable type: E-TM Application: OPI connector terminator E-TM terminator connector Connector name: E-TM E-TM [E-TM] Plug: 10120-3000VL Shell: 10320-52F0-008 EMG+ Recommended manufacturer: 3M EMG- (Note) The cable led-in hole must be closed. Wire material: UL1007 AWG22 2.34 R-TM Terminator Connector Cable type: R-TM...

  • Page 209: Appendix 3. Connectors

    Appendix 3. Connectors 3.1 Connectors for Control Unit Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.1 Operation Panel I/O Unit Connecting Connector (OPI) Name : OPI CMTT CMTR <Cable side connector type> Plug : 10120-3000VE Shell : 10320-52F0-008 O RD+ 17 O RD- Recommended manufacturer : 3M O 5V...

  • Page 210: Auxiliary Axis Servo Drive Unit Connecting Connector (Sv2)

    Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.3 Auxiliary Axis Servo Drive Unit Connecting Connector (SV2) Name : SV2 O SVTXD2 12 O SVTXD2* SVALM2 SVALM2* SVRDX2 14 SVRDX2* <Cable side connector type> Plug : 10120-3000VE Shell : 10320-52F0-008 O SVEMG2 17 O SVEMG2* Recommended manufacturer : 3M * Connect connector case with FG pattern.

  • Page 211: Serial Communication Connector (Sio)

    Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.5 Serial Communication Connector (SIO) Name : SIO RD1(RXD1) 12 O SD1(TXD1) CS1(CTS1) 13 O RS1(RTS1) 4 O DR1(DSR1) 14 I ER1(DTR1) <Cable side connector type> Plug : 10120-3000VE Shell : 10320-52F0-008 RD2(RXD2) 17 O SD2(TXD2) Recommended manufacturer : 3M CS2(CTS2) 18 O RS2(RTS2)

  • Page 212: Remote I/O Unit Connecting Connector (Ri01)

    Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.8 Remote I/O Unit Connecting Connector (RI01) Name : RIO1 1 I/O TXRX1 2 I/O TXRX1* <Cable side connector type> Connector : 1-178288-3 Contact : 1-175218-2 x3 Recommended manufacturer : Tyco Electronics AMP 3.1.9 Remote I/O Unit Connecting Connector (RI02) Name : RIO2 1 I/O TXRX2...

  • Page 213: Power Off Input Connector (Cfo1)

    Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.11 Power OFF Input Connector (CFO1) Name : CF01 ACFAIL * This connector can be used even if not connected. * Supply +24V to ACFAIL when using this <Cable side connector type> (Note) connector.

  • Page 214: Dio Input/Output Connector (Sdio)

    Appendix 3. Connectors 3.1 Connectors for Control Unit 3.1.14 DIO Input/Output Connector (SDIO) Name : SDIO 2A I SDI1 SDI2 Reserved 3B Reserved 4A I +24V 4B O SDO1 Reserved 5B Reserved <Cable side connector type> * Connect 1B with the FG pattern. Connector : 51353-1000 * Supply the following voltage to COM.

  • Page 215: Connectors For Operation Panel I/O Unit

    Appendix 3. Connectors 3.2 Connectors for Operation Panel I/O Unit 3.2 Connectors for Operation Panel I/O Unit 3.2.1 Manual Pulse Generator Connecting Connector (MPG) Name : MPG 10 O +12V 12 O +12V <Cable side connector type> Connector : CDA-15P 14 O +12V Contact : CD-PC-111 x11 (5V power supply type)

  • Page 216: Machine Input/Output Connector (Cg31/Cg32/Cg33/Cg34)

    Appendix 3. Connectors 3.2 Connectors for Operation Panel I/O Unit 3.2.4 Machine Input/Output Connector (CG31/CG32/CG33/CG34) Name : CG31/CG32/CG33/CG34 CG31/CG33 CG32/CG34 <Cable side connector type> <Cable side connector type> Connector : 7940-6500LC Connector : 7940-6500LC Recommended manufacturer : 3M Recommended manufacturer : 3M O Y0 20 O Y10 O Y1...

  • Page 217: Reset Switch Input Connector (Ncrst)

    Appendix 3. Connectors 3.2 Connectors for Operation Panel I/O Unit 3.2.5 Reset Switch Input Connector (NCRST) Name : NCRST RSTIN 0V(GND) <Cable side connector type> Connector : 51030-0430 Contact : 50084-8160 x4 Recommended manufacturer : MOLEX 3.2.6 Emergency Stop Input Connector (EMGIN) Name : EMGIN EMG IN +24V...

  • Page 218: Ethernet Connector (Lan)

    Appendix 3. Connectors 3.2 Connectors for Operation Panel I/O Unit 3.2.7 Ethernet Connector (LAN) Name : LAN <Cable side connector type> Plug : 5-569550-3 Recommended manufacturer : Tyco Electronics AMP * Use a straight cable (G301) for connection with the display unit. 3.2.8 24VDC Input Connector (DCIN) Name : DCIN +24V...

  • Page 219: Connectors For Display Unit

    Appendix 3. Connectors 3.3 Connectors for Display Unit 3.3 Connectors for Display Unit 3.3.1 Ethernet Connector (LAN) Name : LAN <Cable side connector type> Connector : 5-569550-3 Recommended manufacturer : Tyco Electronics AMP * Use a straight cable (G301) for connection with the operation panel I/O unit.

  • Page 220: Remote On/Off Connector (Cf24)

    Appendix 3. Connectors 3.3 Connectors for Display Unit 3.3.4 Remote ON/OFF Connector (CF24) Name : CF24 P-OFF <Cable side connector type> P-ON Connector : 51030-0530 * Use this to connect the power supply unit Contact : 50084-8160 x4 (type: PD25/PD27) and display unit Recommended manufacturer : MOLEX FCU7-DA315/DA415/DA445.

  • Page 221: 24Vdc Input Connector (Dcin)

    Appendix 3. Connectors 3.3 Connectors for Display Unit 3.3.7 24VDC Input Connector (DCIN) Name : DCIN +24V <Cable side connector type> Connector : 2-178288-3 Contact : 1-175218-5 x3 Recommended manufacturer : Tyco Electronics AMP 3.3.8 Serial Communication Connector (SIOPC) Name : SIOPC RD1(RXD1) 12 O SD1(TXD1) CS1(CTS1) 13 O RS1(RTS1) CD1(DCD1) 14 I...

  • Page 222: Connectors For Power Supply Unit

    Appendix 3. Connectors 3.4 Connectors for Power Supply Unit 3.4 Connectors for Power Supply Unit 3.4.1 24VDC Output Connector (DCOUT) Name : DCOUT 1A O ACFAIL 1B O +24V <Cable side connector type> Connector : 3-178127-6 Contact : 1-175218-5 (for AWG16) x3 : 1-175217-5 (for AWG22) x2 Recommended manufacturer : Tyco Electronics AMP 3.4.2 AC Power Input Connector (ACIN)

  • Page 223: Appendix 4. Servo/Spindle Cable And Connector Specifications (Mds-D/Dh Series)

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.1 Selection of Cable Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH Series) 4.1 Selection of Cable 4.1.1 Cable Wire and Assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. When manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent products.
  • Page 224 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.1 Selection of Cable (2) Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector. Core wire Connect with a ground plate of connector. Shield Sheath (external conductor)

  • Page 225: Cable Connection Diagram

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2 Cable Connection Diagram 1. Take care not to mistake the connection when manufacturing the detector cable. Failure to observe this could lead to faults, runaway or fire. CAUTION 2.

  • Page 226: Power Supply Communication Cable And Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2.2 Power Supply Communication Cable and Connector <SH21 cable connection diagram> Drive unit side connector Power supply unit side connector Connector: 10120-3000VE Connector: 10120-3000VE Shell kit: 10320-52F0-008 Shell kit: 10320-52F0-008 Plate <CNU23S connector connection diagram>...

  • Page 227: Servo Detector Cable

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2.3 Servo Detector Cable <CNV2E-6P, CNV2E-7P cable connection diagram> Servo drive unit side connector Servomotor detector/ (3M) Ball screw side detector side connector Receptacle: 36210-0100PL Plug: CM10-SP10S-M (Straight) Shell kit: 36310-3200-008 CM10-AP10S-M (Angle) (MOLEX)
  • Page 228 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram <CNV2E-HP cable connection diagram> Servo drive unit side connector (3M) Receptacle: 36210-0100PL MDS-B-HR unit side connector Shell kit: 36310-3200-008 (MOLEX) Plug: RM15WTP-8S Clamp: RM15WTP-CP (10) Connector set: 54599-1019 0.5mm P5(+5V) 0.5 mm...
  • Page 229 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram <Cable connection diagram between scale I/F unit and scale (CNLH3 cable, etc.)> Detector conversion unit side connector Plug: RM15WTP-12P Clamp: RM15WTP-CP (10) P5(+5V) Case grounding (Note) This cable must be prepared by the user.
  • Page 230 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram <Oblong wave communication detector (linear scale, etc.) cable connection diagram> Servo drive unit side connector (3M) Receptacle: 36210-0100PL Machine side oblong wave Shell kit: 36310-3200-008 communication detector (MOLEX) Connector set: 54599-1019 Contact the detector manufacture about whether...

  • Page 231: Brake Connecter (Brake Connector For Motor Brake Control Output)

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2.4 Brake Connecter (Brake Connector for Motor Brake Control Output) <CNU20S connector connection diagram> • For MDS-D-V1-320 or smaller and MDS-DH-V1-160 or smaller Servo drive unit side connector Connector: DK-3200S-03R Contact: DK-3REC2LLP1-100 External power 24VDC...

  • Page 232: Spindle Detector Cable

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2.5 Spindle Detector Cable <CNP2E-1 cable connection diagram> Spindle drive unit side connector (3M) Spindle motor side connector Receptacle: 36210-0100PL Connector: 172169-1 Shell kit: 36310-3200-008 (MOLEX) Contact: 170363-1(AWG26-22) Connector set: 54599-1019 170364-1(AWG22-18) (Note)
  • Page 233 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram <CNP3EZ-2P, CNP3EZ-3P cable connection diagram> Spindle drive unit side connector Spindle motor side connector (3M) Receptacle: 36210-0100PL Connector: MS3106A20-29S(D190) Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight) (MOLEX) CE-20BA-S (angle) Connector set: 54599-1019 Clamp: CE3057-12A-3 P5(+5V)

  • Page 234: C Axis Detector Cable (For Serial Interface Conversion Unit Ape391M Connection)

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.2 Cable Connection Diagram 4.2.6 C axis Detector Cable (For Serial Interface Conversion Unit APE391M Connection) <Serial communication detector cable connection diagram> Spindle drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 APE391M side connector (MOLEX) Connector set: 54599-1019...

  • Page 235: Main Circuit Cable Connection Diagram

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.3 Main Circuit Cable Connection Diagram 4.3 Main Circuit Cable Connection Diagram The methods for wiring to the main circuit are shown below. 4.3.1 DRSV1 cable, DRSV2 cable These cables are used to connect the servo drive unit's TE1 terminal and HF(-H) / HP(-H) motor. •...

  • Page 236: Connector Outline Dimension Drawings

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4 Connector Outline Dimension Drawings 4.4.1 Optical Communication Cable (1) For wiring between drive units (inside panel) Optical communication connector Manufacturer: Japan Aviation Electronics Industry <Type> Connector: 2F-2D103 [Unit: mm] (6.7) (15)
  • Page 237 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings (2) For wiring between drive units (outside panel) Optical communication connector Manufacturer: Tyco Electronics AMP <Type> Connector: 1123445-1 [Unit: mm] 22.7 Cable appearance <Type> Connector: 1123445-1 (Tyco Electronics AMP) Optical fiber: ESKA Premium (MITSUBISHI RAYON) (Note 1)

  • Page 238: Battery Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.2 Battery Connector Battery connector for drive unit Manufacturer: Hirose Electric [Unit: mm] <Type> Connector: DF1B-2S-2.5R Battery connector for battery unit Manufacturer: 3M <Type> [Unit: mm] Connector: 10120-3000VE 12.0 Shell kit: 10320-52F0-008 22.0...

  • Page 239: Power Supply Communication Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.3 Power Supply Communication Connector Power supply unit connector for CN4/9 Manufacturer: 3M <Type> [Unit: mm] Connector: 10120-3000VE 12.0 Shell kit: 10320-52F0-008 22.0 14.0 33.3 12.7 Manufacturer: 3M <Type>...

  • Page 240: Servo Detector Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.4 Servo Detector Connector Motor side detector connector / Ball screw side detector for connector Manufacturer: DDK [Unit: mm] <Type> Plug: CM10-SP10S-M (51.4) Manufacturer: DDK [Unit: mm] <Type>...
  • Page 241 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings MDS-B-HR connector Manufacturer: Hirose Electric <Type> [Unit: mm] Plug: RM15WTP-8S M19×1 M16×0.75 36.8 Manufacturer: Hirose Electric [Unit: mm] <Type> Clamp: RM15WTP-CP (10) M16×0.75 MDS-B-SD connector (Two-piece set) Manufacturer: 3M <Type>...
  • Page 242 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings Servo drive unit connector for CN2/3 Manufacturer: 3M <Type> [Unit: mm] Receptacle: 36210-0100PL 22.7 Shell kit: 36310-3200-008 Manufacturer: MOLEX <Type> Connector set: 54599-1019 22.4...

  • Page 243: Brake Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.5 Brake Connector Brake connector for HF, HP Manufacturer: DDK <Type> [Unit: mm] Plug: CM10-SP2S-S (51.4) Manufacturer: DDK [Unit: mm] <Type> Plug: CM10-AP2S-S ø21 32.5 (Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in MDS-D/DH Instruction Manual.

  • Page 244: Power Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.6 Power Connector Motor power connector Manufacturer: DDK D or less 7.85 or more Plug: [Unit: mm] Type C±0.8 D or less -0.38 CE05-6A18-10SD-C-BSS -18UNEF-2B 34.13 32.1 1-20UNEF-2A CE05-6A22-22SD-C-BSS -18UNEF-2B...
  • Page 245 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings Power connector for drive unit TE1 Manufacturer: DDK <Type> [Unit: mm] Housing: DK-5200S-04R 44.08 56.08 48.48 10.16...

  • Page 246: Spindle Detector Connector

    Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings 4.4.7 Spindle Detector Connector Spindle drive unit Connector for CN2/3 Manufacturer: 3M [Unit: mm] <Type> Receptacle: 36210-0100PL 22.7 Shell kit: 36310-3200-008 Manufacturer: MOLEX <Type> Connector set: 54599-1019 22.4 Motor side PLG connector Manufacturer: Tyco Electronics AMP...
  • Page 247 Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH) 4.4 Connector Outline Dimension Drawings Spindle side detector connector (for OSA1024) Manufacturer: DDK <Type> [Unit: mm] Connector: MS3106A20-29S (D190) -18UNEF-2B Gasket 18.26 ±0.12 -18UNEF-2A 12.16 ±0.3 34.11 ±0.5 H or less Manufacturer: DDK <Type>...

  • Page 248: Appendix 5. Servo/Spindle Cable And Connector Specifications (Mds-D-Svj3/Spj3 Series)

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.1 Selection of Cable Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3 Series) 5.1 Selection of Cable 5.1.1 Cable Wire and Assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. When manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent products.
  • Page 249 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.1 Selection of Cable (2) Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector. Core wire Connect with a ground plate of connector. Shield Sheath (external conductor)

  • Page 250: Cable Connection Diagram

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram 5.2 Cable Connection Diagram 1. Take care not to mistake the connection when manufacturing the detector cable. Failure to observe this could lead to faults, runaway or fire. CAUTION 2.
  • Page 251 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram <CNV2E-HP cable connection diagram> Servo drive unit side connector (3M) Receptacle: 36210-0100PL MDS-B-HR unit side connector Shell kit: 36310-3200-008 Plug: RM15WTP-8S (MOLEX) Clamp: RM15WTP-CP (10) Connector set: 54599-1019 0.5mm P5(+5V) 0.5 mm...
  • Page 252 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram <Oblong wave communication detector (linear scale, etc.) cable connection diagram> Servo drive unit side connector (3M) Receptacle: 36210-0100PL Machine side oblong wave Shell kit: 36310-3200-008 communication detector (MOLEX) Connector set: 54599-1019 Contact the detector manufacture about whether...

  • Page 253: Spindle Detector Cable

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram 5.2.2 Spindle Detector Cable <CNP2E-1 cable connection diagram> Spindle drive unit side connector (3M) Spindle motor side connector Receptacle: 36210-0100PL Shell kit: 36310-3200-008 Connector: 172169-1 (MOLEX) Contact: 170363-1(AWG26-22) Connector set: 54599-1019 170364-1(AWG22-18) (Note)
  • Page 254 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram <CNP3EZ-2P, CNP3EZ-3P cable connection diagram> Spindle drive unit side connector Spindle motor side connector (3M) Receptacle: 36210-0100PL Connector: MS3106A20-29S(D190) Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight) (MOLEX) CE-20BA-S (angle) Connector set: 54599-1019 Clamp: CE3057-12A-3 P5(+5V)

  • Page 255: C Axis Detector Cable (For Serial Interface Conversion Unit Ape391M Connection)

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.2 Cable Connection Diagram 5.2.3 C Axis Detector Cable (For Serial Interface Conversion Unit APE391M Connection) <Serial communication detector cable connection diagram> Spindle drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 APE391M side connector (MOLEX) Connector set: 54599-1019...

  • Page 256: Connector Outline Dimension Drawings

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3 Connector Outline Dimension Drawings 5.3.1 Optical Communication Cable (1) For wiring between drive units (inside panel) Optical communication connector Manufacturer: Japan Aviation Electronics Industry <Type> Connector: 2F-2D103 [Unit: mm] (6.7) (15)
  • Page 257 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings (2) For wiring between drive units (outside panel) Optical communication connector Manufacturer: Tyco Electronics AMP <Type> Connector: 1123445-1 [Unit: mm] 22.7 Cable appearance <Type> Connector: 1123445-1 (Tyco Electronics AMP) Optical fiber: ESKA Premium (MITSUBISHI RAYON) (Note 1)

  • Page 258: Servo Detector Connector

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3.2 Servo Detector Connector Motor side detector connector / Ball screw side detector for connector Manufacturer: DDK [Unit: mm] <Type> Plug: CM10-SP10S-M (51.4) Manufacturer: DDK [Unit: mm] <Type>...
  • Page 259 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings MDS-B-HR connector Manufacturer: Hirose Electric <Type> [Unit: mm] Plug: RM15WTP-8S M19×1 M16×0.75 36.8 Manufacturer: Hirose Electric [Unit: mm] <Type> Clamp: RM15WTP-CP (10) M16×0.75 Servo drive unit connector for CN2/3 Manufacturer: 3M <Type>...

  • Page 260: Brake Connector

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3.3 Brake Connector Brake connector for HF Manufacturer: DDK <Type> [Unit: mm] Plug: CM10-SP2S-S (51.4) Manufacturer: DDK [Unit: mm] <Type> Plug: CM10-AP2S-S ø21 32.5 (Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in MDS-D-SVJ3/SPJ3 Instruction Manual.

  • Page 261: Power Connector

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3.4 Power Connector Motor power connector Manufacturer: DDK D or less 7.85 or more Plug: [Unit: mm] Type C±0.8 D or less -0.38 CE05-6A18-10SD-C-BSS -18UNEF-2B 34.13 32.1 1-20UNEF-2A CE05-6A22-22SD-C-BSS -18UNEF-2B...

  • Page 262: Drive Unit Side Main Circuit Connector

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3.5 Drive Unit Side Main Circuit Connector Drive unit CNP1 connector (for power supply), CNP3 connector (for motor power) Manufacturer: Molex Housing Housing cover Pitch [Unit: mm] Type No.
  • Page 263 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings Connection lever for drive unit [Unit: mm] Manufacturer: Molex 20.6 <Type> Connector: 54932-0000 (4.9) MXJ □ 54932 (3.4)

  • Page 264: Spindle Detector Connector

    Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings 5.3.6 Spindle Detector Connector Spindle drive unit Connector for CN2/3 Manufacturer: 3M [Unit: mm] <Type> Receptacle: 36210-0100PL 22.7 Shell kit: 36310-3200-008 Manufacturer: MOLEX <Type> Connector set: 54599-1019 22.4 Motor side PLG connector Manufacturer: Tyco Electronics AMP...
  • Page 265 Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3) 5.3 Connector Outline Dimension Drawings Spindle side detector connector (for OSA1024) Manufacturer: DDK <Type> [Unit: mm] Connector: MS3106A20-29S (D190) -18UNEF-2B Gasket 18.26 ±0.12 -18UNEF-2A 12.16 ±0.3 34.11 ±0.5 H or less Manufacturer: DDK <Type>...

  • Page 266: Appendix 6. Precautions For Wiring M700 Series

    Appendix 6. Precautions for Wiring M700 Series 6.1 Connecting the Optical Fiber Cable Appendix 6. Precautions for Wiring M700 Series 6.1 Connecting the Optical Fiber Cable An optical fiber cable is used for communication between the control unit and MDS-D/DH Series drive unit. Special precautions, differing from the conventional cable, are required when laying and handling the optical fiber cable.

  • Page 267: Precautions For Laying Optical Fiber Cable

    Appendix 6. Precautions for Wiring M700 Series 6.1 Connecting the Optical Fiber Cable 6.1.3 Precautions for Laying Optical Fiber Cable (1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move.

  • Page 268: Connection Example When Not Using Operation Panel I/O Unit

    Appendix 6. Precautions for Wiring M700 Series 6.4 Connection Example When Not Using Operation Panel I/O Unit 6.4 Connection Example When Not Using Operation Panel I/O Unit Connection examples when not using operation panel I/O unit are introduced in this section. (Note) Operation panel I/O unit is effective to simplify the wiring, etc.
  • Page 269 Appendix 6. Precautions for Wiring M700 Series 6.4 Connection Example When Not Using Operation Panel I/O Unit The unit names, cable names and various specifications are R S T subject to change without notice. Always confirm these details before placing an order. Dotted lines indicate sections prepared by machine tool builder Circuit...

  • Page 270: Ferrite Core Installation Method

    Appendix 6. Precautions for Wiring M700 Series 6.5 Ferrite Core Installation Method 6.5 Ferrite Core Installation Method Ferrite cores come with each unit. Connect them in the following manner. (1) Wind a cable once around the ferrite core. (2) Attach the case by pressing until a click sound is heard. (3) Fix with a binding band so that the ferrite core position does not shift.

  • Page 271: Example Of Handy Terminal Connections

    Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections 6.6 Example of Handy Terminal Connections The items related to handy terminal connections are explained in this section. 6.6.1 Environment Specifications for Handy Terminal Unit name Handy terminal Item Type HG1T-SB12UH-MK1346-L5...

  • Page 272: Outline Drawing Of Handy Terminal

    Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections 6.6.2 Outline Drawing of Handy Terminal 46.7 (10) (11) 11.5...
  • Page 273 Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections Explanation of handy terminal functions No. Name Function/Specification No. Name Function/Specification (7) HOST Host interface connector Monochrome display with backlight (DDK:17JE-23250-02(D8A6)) 192(W) x 64(H) dots Host interface cable Emergency stop switch (5m) Contact rating/Contact: 24VDC, 1A...

  • Page 274: Connections Of Handy Terminal

    Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections 6.6.3 Connections of Handy Terminal Connect handy terminal to the control unit connector SIO and ENC. Connect the emergency stop switch (SW1), enable switch (SW2), selector switch (SW) and 24VDC input to the control panel terminal block.

  • Page 275: Explanation Of Handy Terminal Signals And Connection Cables

    Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections 6.6.4 Explanation of Handy Terminal Signals and Connection Cables (1) G430 cable HOST HA1A HA1B Plug: 10120-3000VL Shell: 10320-52F0-008 Recommended manufacturer: 3M Wire material: UL1061-2464 AWG28 x 3P RD(RXD) SD(TXD) SD(TXD)
  • Page 276 Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections (2) Signal explanation HOST HOST connector Input Function/Name terminal signal name Output Frame ground Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Communication signal ground RS-232C communication signal RS(RTS) (Request To Send)
  • Page 277 Appendix 6. Precautions for Wiring M700 Series 6.6 Example of Handy Terminal Connections (3) Terminal connections Handy terminal side 24VDC(+) Insulation type DC-DC 24VDC power supply input 24VDC(-) converter SW2_C11 SW2_C12 Enable switch SW2_C21 SW2_C22 SW1_NC11 SW1_NC12 Emergency stop switch SW1_NC21 SW1_NC22 SW6_NO1...

  • Page 278: Appendix 7. Transportation Restrictions For Lithium Batteries

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.1 Restriction for Packing Appendix 7. Transportation Restrictions for Lithium Batteries 7.1 Restriction for Packing The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken.

  • Page 279: Target Products

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.1 Restriction for Packing 7.1.1 Target Products The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries subjected to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN packaging) is not required.

  • Page 280: Handling By User

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.1 Restriction for Packing 7.1.2 Handling by User The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.

  • Page 281: Reference

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.1 Restriction for Packing ■ When shipping lithium batteries upon incorporating in a machinery or device (Packing Instruction 900) Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in the IATA DGR (Dangerous Goods Regulation) book.

  • Page 282: Issuing Domestic Law Of The United States For Primary Lithium Battery Transportation

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation 7.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation...

  • Page 283: Reference

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation 7.2.4 Reference (1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format http://www.regulations.gov/fredpdfs/05-11765.pdf (2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.) http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html (3) DOT regulation body (Department of Transportation) http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf...

  • Page 284: Example Of Hazardous Goods Declaration List

    Appendix 7. Transportation Restrictions for Lithium Batteries 7.3 Example of Hazardous Goods Declaration List 7.3 Example of Hazardous Goods Declaration List This section describes a general example of the hazardous goods declaration list. For details, please inquire each transportation company. This will be applied only to the batteries described in "Appendix 7.1 Restriction for Packing".
  • Page 285 Appendix 7. Transportation Restrictions for Lithium Batteries 7.3 Example of Hazardous Goods Declaration List (6) Physical/chemical properties Physical form Solid Shape Cylinder type Smell Odorless Not applicable (insoluble) Appear- Boiling point/Boiling No information ance range, Melting point, Decomposition temperature, Flash point (7) Stability and reactivity Stability Stable under normal handling condition.
  • Page 286 Appendix 8. Precautions for Compliance to UL/c-UL Standards Appendix 8. Precautions for Compliance to UL/c-UL Standards Observe the following matters to comply with UL/c-UL Standards. Refer to "UL/c-UL Standards Compliance Unit Instruction Manual" (BNP-A2993-81) for details. (1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.) MITSUBISHI CNC700 Series numerical control unit complies with the UL Standards on the condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part.
  • Page 287 Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices Peripheral device Precautions CF card Commercially available CF cards may not be compatible with MITSUBISHI units or suitable for FA environment for temperature- or noise-wise.
  • Page 288 Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices Peripheral device Precautions USB keyboard MITSUBISHI will not provide performance guarantee and maintenance for commercially available USB keyboard. Commercially available devices may not be compatible with MITSUBISHI units or suitable for FA environment for temperature- or noise-wise.
  • Page 289 Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices Peripheral device Precautions Printer MITSUBISHI will not provide performance guarantee and maintenance for commercially available printers and other external devices. Commercially available devices may not be compatible with MITSUBISHI units or suitable for FA environment for temperature- or noise-wise.
  • Page 290 Revision History Date of revision Manual No. Revision details Jun. 2004 IB(NA)1500034-B First edition created. Nov. 2004 IB(NA)1500034-C • "2.2 Appearance of control unit" deleted. • "2.3.9 Hard disk unit" added. • "4.5 Hard disk unit" added. • "5.5 Hard disk unit" added. •...
  • Page 291 FAX: +886-4-2359-0689 Taipei CNC Service Satellite TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Tainan CNC Service Satellite TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.) Korea CNC Service Center 1480-6, GAYANG-DONG, GANGSEO-GU SEOUL 157-200, KOREA TEL: +82-2-3660-9631 FAX: +82-2-3664-8668...
  • Page 292 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.

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