Electrolux WHB5 500H Installation Manual
Electrolux WHB5 500H Installation Manual

Electrolux WHB5 500H Installation Manual

Washer-extractors

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Installation manual
Washer-extractors
WHB5 500H
Clean room
05201135CR/EN
original instructions

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Summary of Contents for Electrolux WHB5 500H

  • Page 1 Installation manual Washer-extractors WHB5 500H Clean room 05201135CR/EN original instructions...
  • Page 3: Table Of Contents

    Contents Contents 1 . Safety precautions..........................5 Symbols..........................10 Personal protection equipment....................10 Preliminary instructions ......................11 2 Environmental information .........................12 3 Locking and tagging procedure......................12 4 Handling ............................14 Lifting with a fork-lift truck ......................14 Lifting with handlings straps ......................14 5 Packing-Weight..........................15 Packing...........................15 Weight ............................16 6 Technical characteristics ........................16 Technical data .........................16...
  • Page 5: Safety Precautions

    Installation manual 1 . Safety precautions CAUTION Before any use, to retire all the parts needed to install the machine put in the drum , please follow these actions 1. connect compressed air. 2. Remove the side housing cabinet. 3. Press with a screwdriver on D3B (see picture below). 4.
  • Page 6 Installation manual CAUTION Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. The machine is only intended for water-wash use. Do not allow minors to use the machine. Do not hose down the machine with water. Only use detergent intended for water-wash of textiles Never use dry cleaning agents.
  • Page 7 Installation manual CAUTION For the following countries : AT, BE, BG, HR, CY, CZ, DK, EE, FI, FR, DE, GR, HU, IS, IE, IT, LV, LT, LU, MT, NL, NO, PL, PO, PT, RO, SK, SI, ES, SE, CH, TR, UK : This appliance shall not be installed where the public has access.
  • Page 8 Installation manual CAUTION Disconnect all the sources of energy before any intervention on the machine. The machines comply with the European Directive EMC (Electromag- netic Compatibility). They have been tested in laboratory and ap- proved as such. It is so prohibited to add wires or nonshielded electric cables in the cabinets, strands or cables' troughs.
  • Page 9 Installation manual IMPORTANT Ensure that the machine is not loaded beyond its nominal capacity (see "Specific load" in the instruction booklet’s technical characteristics). An excessive load has consequences for the lifetime of the machine’s organs, as follows: • Rapid destruction of the suspension elements (springs, shock absorbers);...
  • Page 10: Symbols

    Installation manual WARNING The use and handling of chemical products such as detergent, chlor- ine, acids, antiliming agents etc... may create hazards for health and environment ; the following precautions should be taken. - Do not breathe the dusts or steam. - Avoid contact with skin or eyes (may cause burns).
  • Page 11: Preliminary Instructions

    Installation manual Phase Protection Safety Gloves Glasses Ear protectors Mask Safety helmet garments footwear Transport Handling Unpacking Installation Normal use Adjustments Routine cleaning Extraordinary cleaning Maintenance Dismantling Scrapping Legend : X : PPE required ; O : PPE available or to be used if necessary. Normal use : Safety footwear must be defined for a use on a wet floor.
  • Page 12: Environmental Information

    Installation manual WARNING Risk of the upper door being raised quickly on loading 2 Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise: • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the para- graph «Technical characteristics».
  • Page 13 Installation manual Always respect items 2, 3 and 4 carefully before doing any repair or maintenance work on the machine. Put the main switch to Off Close the stop valves for and lock the handle with a the other supplies (steam, padlock in one of the gas, thermal fluid, com- three holes provided for...
  • Page 14: Handling

    Installation manual 4 Handling Important It is obligatory that all these operations are undertaken by handling specialists. Before any handling, check that the four transport locks fitted are still in place and well-tightened. To do so, remove the front and rear casings and check presence of four locks (B). 4.1 Lifting with a fork-lift truck Warning You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a...
  • Page 15: Packing-Weight

    Installation manual Caution Make sure to place the straps correctly to avoid any bending of parts of the machine. Caution In order to avoid any bending of casings, you should never climb and stand on top of the machine. 5 Packing-Weight 5.1 Packing Packing dimensions in mm/in Size A...
  • Page 16: Weight

    Installation manual 5.2 Weight Weight in kg/lb (machine + crate)* Washer extractor type WH5500H Washer extractor type WHB5500H 1280 / 2822 * Precise weight depends on accessories fitted. 6 Technical characteristics 6.1 Technical data Units WH5500H WHB5500H Drum diameter Drum length Drum volume litre Opening inner drum doors (LxH)
  • Page 17: Connections

    Installation manual 6.2 Connections Water Units WH5500H WHB5500H Water valves connection mm-BSP DN20–3/4″ DN20–3/4″ Capacity at 250 kPa l/min Functioning limits for water valve 50–300 50–300 Water consumption for a wash program Drain Units WH5500H WHB5500H Drain connection, outer ⌀ Maximum drain flow rate l/min Waste water collector...
  • Page 18 Installation manual Rated electric power, electric heating 38.5 38.5 Rated electric power, steam heating / indirect steam heating...
  • Page 19 Installation manual Heating Units WH5500H WHB5500H Installed heating power, gas heating Installed heating power, electric heating Electric consumption for a standardized cycle, electric heating 10.7 10.7 Electric consumption for a standardized cycle, steam heating Floor load Units WH5500H WHB5500H Frequency of the dynamic force 13.75 13.75 Max transmitted floor load...
  • Page 20: Dimensions - Whb5500H

    Installation manual 6.3 Dimensions — WHB5500H WHB5500H 1300 1265 1770 1385 1560 2330 Front view Left view Control panel Loading door Air vent connection Unloading door Electrical connection Compressed air inlet Cold hard water inlet Main switch Electric cable Rubber plate Steam connection Drain connection Waste water collector...
  • Page 21 Installation manual Back view Right view Drain connection Top view...
  • Page 22: Dimensions - Wh5500H

    Installation manual 6.4 Dimensions — WH5500H WB5500H 1300 1265 1770 — 1385 1560 2310 Front view Left view Control panel Loading door Air vent connection Not used Electrical connection Compressed air inlet Cold hard water inlet Main switch Electric cable Rubber plate Steam connection Drain connection...
  • Page 23: Sound Levels

    Installation manual Back view Right view Drain connection Top view 7 Sound levels The sound power level of the machine is determined by using ISO 3747:2012. According to test code EN50571 : 2013 anex CC,the sound power level at extraction and during washing are accord- ing to the table: Washing dB(A)
  • Page 24: Supplies

    Installation manual Whenever possible, the working place should be illuminated by daylight. 9 Supplies Take the box placed inside of the inner drum. 1. Accessories delivered with each machine • 1 instruction handbook + converter handbook + spare parts catalogue + 2 electrical schematics +1 mainte- nance poster •...
  • Page 25: Mechanical Installation

    Installation manual Leave at least 1 m (40") (according to the recommendation in standard EN 60204) between the machine, a wall or any other machine at the sides. Rubber seal Washer-extractor Barrier partition mm/in WHB5500H 1290 1770 * Minimum 70 mm (2.76″),, maximum 100 mm (4″),. •...
  • Page 26: Installing The Shock Absorber Runners

    Installation manual Place the washer extractor so that it is easy for the user and the service technician to do their work. Leave at least 1 m (40″) (according to the recommendation in standard EN 60204) between the machine, a wall or any other machine at the sides.
  • Page 27 Installation manual WH5500H 891 mm 720 mm 1145 mm WHB5500H 891 mm 720 mm 1145 mm Mark out the drill holes for the securing dowels and drill them so as to insert the 4 dowels, they will secure the ma- chine to the floor.
  • Page 28: Remove Of The Transport Locks Fitted

    Installation manual Caution Only for machines with weighing equipment. Place the machine on a perfectly even surface and horizontal. Control this using a water level (see drawing). Each point must be level. Weighing equipment: P Water level: N Fixing dowels: C Flange safety locks: B Mark the place of the drilling hole for the fixing dowels (C) and drill the holes for fixing of flanges (holes ⌀...
  • Page 29: Drain Connection

    Installation manual Important Never handling the machine without the transportation bridles. 13 Drain connection The machine's exhaust sleeve outside diameter is of 75 mm (3″). It is located underneath the machine. The waste water collector diameter 150 mm (6″) (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F).
  • Page 30: Waters Connections

    Installation manual 14 Waters connections Washer extractors are assembled in standard execution with only one water inlet. The supply pipes to the machine should be fitted with manual shut-off valves to facilitate installation and service. Fit filters to the manual shut-off valves with Teflon. Refer to local utilities regulations when fitting nonreturn valves. A screen at the entrance to the machine filter should be necessarily mounted, it must have a mesh size of 0.3 mm Any malfunction of water solenoid or water pneumatic valves due to a absence or a poor maintenance of the filters will not be taken under warranty.
  • Page 31: Liquid Detergents Connection

    Installation manual The hereunder example sketch shows the connection of the machine to the different inlets. Hard water inlet DN 20 (¾" BSP) only this one for Clean Room Option Manual stop valve DN 20 (¾" BSP) (provided by customer) Water filter (provided) Male nipple DN 20 (¾"...
  • Page 32: Connection Scheme Of Liquid Detergents

    Installation manual ADVISE IF USING LIQUID DETERGENTS After use, there is always chemical remaining in the liquid detergents' dosing pipes. When the machine is not running, this detergent may slowly drip and so, quickly corrode the parts in contact with. In order to avoid (ex.
  • Page 33: Electrical Liquid Detergents' Connection

    Installation manual Multi-inlet dose controller with a compulsory rinsing device. 3 way valve Retention tank Pump Scoops + Rinsing Liquid detergents Water Water Washer extractor Soap box rinsing electrovalve Toward retention tank Dose controller Retention tank d2032 15.2 Electrical liquid detergents' connection Electrical installation must be carried out by an authorized personnel.
  • Page 34: Steam Connection

    Installation manual Connection on the A8 output relay card Common of signals Signal 1 Signal 2 Signal 3 Signal 4 Signal 5 Signal 6 Signal 7 Signal 8 Signal 9 Signal 10 Signal 11 Signal 12 Signal 13 Signal 14 (controlled by water level) Signal 15 (controlled by water level) Signal 16 (reserved) Supply voltage : 250 V~ maximum...
  • Page 35: Air Vent Connection

    Installation manual 17 Air vent connection The air vent of the outer drum opens on the top of the machine. Connect the connection bellow ⌀ 60 to this opening. Connect the air vent, to the outside of the laundry in accordance with the legislation. The air vent should resist to 100 °C (212 °F) temperature and allow the condenses to return to the machine.
  • Page 36: Note About The A.c. Power

    Installation manual 18 Note about the A.C. power According to the EN 60204-1:1997 standard, the machine is provided for A.C. supplies corresponding to the ex- tracted characteristics below : 4.3.2 A.C. supplies Voltage: Steady state voltage: from 0.9 to 1.1 of nominal voltage. Frequency: from 0.99 to 1.01 of nominal frequency continuously.
  • Page 37 Installation manual Values given for: • Cable with copper conductors • Cable with PVC insulation (for other insulants see Table 3) • Ambient temperature 40°C max. (for others see Table 2) • Three-phase cable under load without including starting currents •...
  • Page 38: Electricity Power Supply

    Installation manual Table 4 (B2, C and correction factors for cable grouping) Number of cables Seated in Cable Duct Wall fixing or Cable trough Cable tray 1.00 1.00 1.00 0.80 0.85 0.87 0.65 0.75 0.78 0.57 0.72 0.75 0.50 0.70 0.73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors.
  • Page 39 Installation manual Pass the power supply cable of the machine through the stuffing box on the top of the machine. d2291 For each machine, install a fixed multipolar circuit breaker (or fuses protector) in the laundry main cabinet. d0466 Connect the power supply cable on the machine main switch. Connect the 3 phases on the main switch (see marks L1, L2, L3) and connect the earth wire on the earth terminal (PE) of this main switch.
  • Page 40: Compressed Air Connection

    Installation manual Machine Connection cable Heating Supply Voltage Rated Intensity Rated Power Protection type section 380/415 V 3+E ~ 50/60 Hz 5 kW 12 A 4 x 2.5 mm² 3 x 16 A Electric 380/415 V 3+E ~ 50/60 Hz 38 kW 57 A 4 x 16 mm²...
  • Page 41: Function Checks

    Installation manual 22 Function checks Caution Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Manual operation The procedure for operating the various machine functions manually is described in the chapter "Machine operation" under the heading "Manual operation".
  • Page 42 Installation manual...
  • Page 43: Conversion Of Measurement Units

    Installation manual • Check the direction of rotation of the circulating pump and of the draught accelerator gas heating. The exchangers of the gas heated machines have a water circulating pump. Before the first start of the machine, you must check if this pump is priming well. Therefore, it is necessary to fill the machine with water and to run only the circulating pump, without heating, by pushing, with an isolated screwdriver, on the manual control of the exchanger's KM3 contactor.
  • Page 44 Installation manual kilogramme 1 kg = 2.205 62 lb kg/cm² 1 kg/cm² = 98 066.5 Pa 1 kg/cm² = 0.980 665 bar 1 kg/cm² = 10 000 mm H2O 1 kg/cm² = 735.557 6 mm Hg pound 1 lb = 453.592 37 g meter 1 m = 1.093 61 yd 1 m = 3.280 83 ft...
  • Page 46 Electrolux Laundry Systems Sweden AB 341 80 Ljungby, Sweden www.electrolux.com/professional Share·more·of·our·thinking·at·www.electrolux.com...

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