Replacing 9-Foot Cable; Table 7 Repair Parts Required For 9-Foot Cable Replacem Ent - Motorola HSN4035 Service Instructions Manual

Amplifier-loudspeaker
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Replacing 9-Foot Cable

Repair Part s Required
Motorola Part
3085853B01
4285841A02
3285203C01
1110027B23
Replacem ent Procedure
Th e rep air p arts req u ired for rep lacin g th e 9-Foot Cable in th e
Am p lifier-Lou d sp eaker are listed in Table 7.

Table 7 Repair Parts Required for 9-Foot Cable Replacem ent

No.
9-Foot Cable
Strain Relief
Gasket (Required for Final Assembly of
Amplifier-Loudspeaker)
Gasket Lubricant (Required for Final
Assembly of Amplifier-Loudspeaker)
1. Perform p roced u re titled Initial Disassem bly on p age 5.
2. Refer to Figu re 4 on p age 8. Usin g sold erin g iron , d iscon n ect th e
seven 9-foot cable wires (blu e, black, wh ite/ black, bare, red , wh ite,
blu e) from TP1 th rou gh TP6 on PCB.
3. Refer to Figu re 9 on p age 14. Rem ove lockn u t from strain relief on
9-foot cable. Th en rem ove strain relief (with 9-foot cable still
clam p ed in it) from rear h ou sin g an d d iscard it.
4. Refer to Figu re 10 on p age 15. In sert u n wired en d of n ew 9-foot
cable, Motorola p art n o. 3085853B01, in to n ew strain relief,
Motorola p art n o. 428541A02, so th at cable jacket p rotru d es 0.25-
in ch or sligh tly less p ast in sid e ed ge of strain relief.
5. Usin g a torq u e wren ch ,torq u e clam p n u t on strain relief to
12-in ch -p ou n d s (1.36 Newton Meters).
6. Hold strain relief in on e h an d an d p u ll 9-foot cable with oth er
h an d to verify th at 9-foot cable is clam p ed tigh tly in strain relief.
7. Refer to figu re 9 on p age 14. Rou te u n wired en d of n ew 9-foot
cable in to rear h ou sin g u n til strain relief is flu sh with ou tsid e of
rear h ou sin g.
8. Han d th read lockn u t on to strain relief an d tigh ten it h an d tigh t.
Th en , u sin g a torq u e wren ch , torq u e lockn u t to 12 in ch -p ou n d s
(1.36 Newton m eters).
9. Refer to Table 4 on p age 6. Usin g a sold erin g iron , cu t to len gth ,
strip , tin , an d sold er th e lead s of th e n ew 9-foot cable to PCB.
10.Perform p roced u re titled Final Reassem bly on p age 15.
Description
Quantity
Required
1
1
1
As
Required
13

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