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ABB DCS800 Series Quick Manual
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ABB DCS800 Series Quick Manual

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DCS800
Quick guide
DCS800 Drives (20 A to 5200 A)

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Summary of Contents for ABB DCS800 Series

  • Page 1 DCS800 Quick guide DCS800 Drives (20 A to 5200 A)
  • Page 2 DCS800 Q uiCk uiDe Contents Contenido english español Red de atención mundial de convertidores de CC ....3 DC Drives Worldwide Service Network ......3 Manuales de convertidores DCS800 ........4 DCS800 Drive Manuals ............4 Convertidores de CC DCS800 ......... 49 DCS800 DC Drives .............
  • Page 3 Homepage Service für Antriebe www.abb.com/drivesservices ABB Drive Service Pour offrir la même qualité de service à tous nos clients, ABB a créé DRIVE SERVICE CONCEPT. Dans le monde entier, les équipes de service proposent les mêmes prestations aux mêmes conditions avec les mêmes objectifs.
  • Page 4 DCS800 Drive Manuals Language Public. number DCS800 Quick Guide 3ADW000191 DCS800 Tools & Documentation CD 3ADW000211 DCS800 Converter module Flyer DCS800 3ADW000190 Technical Catalogue DCS800 3ADW000192 Hardware Manual DCS800 3ADW000194 Hardware Manual DCS800 update DCF503B/DCF504B 3ADW000194Z0301 Firmware Manual DCS800 3ADW000193 Installation according to EMC 3ADW000032 Technical Guide...
  • Page 5 Standard Features • compact • highest power ability • simple operation • comfortable assistants, e.g. for autotuning or commissioning • scalable to all applications • free programmable by means of integrated IEC61131-PLC 3ADW000191R0500 DCS800 Quick guide edisf e...
  • Page 6 DCS800 DC Drives High Current Solutions Technical data Approvals • 1-pulse up to 0,000 A, serial Digital inputs: 8 standard, up to Mains supply volt. 30...1,00 V, and parallel 14 optional Adaptive Programming +/–10 %, 3~ • Hard parallel and sequential Digital outputs: 8 standard, up pre-defined drive-specific Frequency...
  • Page 7 Brief instructions for CD and documents overview We appreciate that you purchased an ABB DC drive System requirements to use the CD-ROM power converter and thank you for the trust you put in our products. • Operating system WIN- DOWS 000, XP This brochure was put together to make sure that you continue •...
  • Page 8 Notes on EMC You will find further informa- The paragraphs below describe selection of The EMC Guideline expects EMC to be taken tion in publication: the electrical components in conformity with into account when a product is being developed; Technical Guide chapter: the EMC Guideline.
  • Page 9 ≤ 1.2 MVA) Product Standard Converter EN 61800-3 transformer iron core Earthed For the DCS800 series, the limit (and earthed neutral I > 400 A Earthed 400-V network screen where values for emitted interference and/or with neutral conductor ;...
  • Page 10 Standard function assignments for the terminals Resolution Input/output Scaling Common Remarks [bit] values mode SDCS-CON-4 Firmware Hardware range ±90...±270 V ATACH2 X3:1 15 + sign ±90...70 V ±15 V ① 39k2 ±30...±90 V ATACH ±30...90 V Firmware 12k8 ±8...±30 V ±8...30 V 1k66 ATACH1...
  • Page 11 Connection example Converters D1...D4 drive configuration using ‘OnBoard‘ field exciter Terminal selection according FACTORY macro (default) 3ADW000191R0500 DCS800 Quick guide edisf e...
  • Page 12 START, STOP and E-STOP control The relay logic can be split into three parts: If the drive has not finished the function within the K15 timer a: Generation of the ON/OFF and START/STOP com- setting, the drive must get the command to switch OFF the mand: current via K16.
  • Page 13 Fan power connection Fan assignment for DCS800 Converter type Model Configuration Fan voltage DCS800-S01-000-04/05... no fan DCS800-S0-005-04/05 DCS800-S0x-0045-04/05... 115 or 30 VAC DCS800-S0x-0140-04/05 DCS800-S0x-0180-04/05... 115 or 30 VAC DCS800-S0x-060-04/05 DCS800-S0x-0315-04/05... 115 or 30 VAC DCS800-S0x-0350-04/05 DCS800-S0x-0405-04/05... 115 or 30 VAC DCS800-S0x-050-04/05 DCS800-S0x-0610-04/05...
  • Page 14 Terminal locations on the converter H2500 D2001 D1000 Jumpers shown in default position DCS Link DCS800 terminal alloc.dsf 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 Macro finder Enabling a macro Macro name...
  • Page 15 Overview of the Installation and Commissioning Process Step 1: Check converter for damage. Contact ABB Technical Support This is to protect the motor and converter if a commutation if damage is found. In North America, call 1-800-435-7365 fault should occur.
  • Page 16 Step 3: o You will select the macro and / or choose the configuration Mount and wire the converter and supporting hardware in- for digital and analog inputs and outputs in step  of the side an industrial enclosure with adequate cooling (DCS800 commissioning process, or by updating group 10 and 14 modules have rating of NEMA type OPEN).
  • Page 17 Safety and operating instructions for drive converters DCS / DCF / DCR (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of The installation and cooling of the appliances shall be in accord- protection, may have live, uninsulated, and possibly also moving ance with the specifications in the pertinent documentation.
  • Page 18 This includes: 1. DriveWindow Light for parameterization, commissioning and service . Hitachi FDT . for firmware download 3. Installation CD of DCS800 Drive for e.g. DWL Wizard, ABB documents 4. CoDeSys for 61131 application programming Attention: If You do not want to install a certain program just skip it by using Cancel at the beginning of the program’s wizard.
  • Page 19 Commissioning Danger! High voltage: this symbol warns of high General instructions voltages which may result in injuries to persons • This short commissioning refers to Chapter 5 Con- and/or damage to equipment. Where appropriate, nection examples of this publication. the text printed adjacent to this symbol describes •...
  • Page 20 DCS800 Control Panel The following table summarizes the button functions and displays of the DCS800 Control Panel (DCS CP). DCS800 QG pan ov_a.dsf With USISel (16.09) it is possible to limit the amount of displayed parameters! General display features Parameters entered by assistant Following modes are available in the MAIN MENU: 99.0 Motor 1 nominal Voltage Parameters mode 99.03 Motor 1 nominal current Start-up assistants mode 99.04...
  • Page 21 Dimensions, drilling patterns and weights — Abmessungen, Bohrbild und Gewichte — Dimensioni, schemi di foratura e pesi — Dimensiones, patrones de taladrado y pesos — Dimensions, perçages et poids Module D1 Dimensions in mm S = 5 mm for size D1 DCS800-S01-000 Maße in mm S = 10 mm...
  • Page 22 S = 10 mm for size D4 Module D4 DCS800-S01-0610 fan terminal f. M6 48.5 DCS800-S01-0740 DCS800-S01-0900 Installation direction DCS800-S02-0680 DCS800-S02-0820 Air direction DCS800-S02-1000 Montagerichtung 600 V types Luftrichtung DCS800-S01-0590 Direzione di installazi- DCS800-S02-0650 Direzione aria Weight appr. 38 kg Modo de instalación Dirección del aire Sens de montage...
  • Page 23 3ADW000191R0500 DCS800 Quick guide edisf e...
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  • Page 37 Macro & Firmware structure / Makro & Firmware Struktur / Struttura macro & firmware / Estructura del macro & firmware / Structure du logiciel macro & système α ≥ DCS8_macros.dsf 3ADW000191R0500 DCS800 Quick guide edisf e...
  • Page 38 α ≥ DCS8_macros.dsf 3ADW000191R0500 DCS800 Quick guide edisf e...
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  • Page 51 3ADW 000 208 R0101 3ADW000191R0500 DCS800 Quick guide edisf e...
  • Page 52 Open Rebuild Kits for nearly all existing DC drives 30 … 1,00 V ▅ tailor-made solutions for… IP00 ▅ BBC PxD BBC SZxD ▅ ▅ ASEA TYRAK other manufacturers ▅ ▅ ABB Automation Products Wallstadter Straße 59 6856 Ladenburg • GERMANY Phone +49(0)603-71-0 +49(0)603-71-7609 www.abb.com/motors&drives dc-drives@de.abb.com...