Parameters Function diagrams SINAMICS Faults and alarms Appendix SINAMICS G120D List of abbreviations List Manual Index Valid for Firmware version Control Units CU240D-2_DP CU240D-2_DP_F CU240D-2_PN CU240D-2_PN_F CU250D-2_DP_F CU250D-2_PN_F A5E01133914B AE 01/2013...
Page 4
Note the following: Warning Siemens products are only permitted to be used for the applications specified in the catalog and in the associated technical documentation. If third-party products and components are to be used, they must be recommended or approved by Siemens. To ensure proper and safe operation of these products, they must be correctly transported, stored, set up, mounted, installed, commissioned, operated, and maintained.
Page 14
Data sets can only be created and deleted when p0010 = 15. Note: Information on the data sets can be taken from the following references: • Operating Instructions SINAMICS G120D Frequency Converter with CU240D-2 Control Units. • Operating Instructions SINAMICS G120D Frequency Converter with CU250D-2 Control Units.
Page 52
Description: Enter the inductance of a filter connected at the power unit output. Dependency: This parameter is automatically pre-set when you select a filter via p0230 if a SIEMENS filter is defined for the power unit. Refer to: p0230 Note: When exiting the quick commissioning using p3900 = 1, the parameter value is set to the value of the defined SIE- MENS filter or to zero.
Page 119
= (not relevant) p0803 = (not relevant) p0804 = 12 (start transferring the GSD files to the memory card) --> The GSD files are transferred from the device memory to the memory card and stored in the /SIEMENS/SIN- AMICS/DATA/CFG directory. Value:...
Page 224
If bit 2 = 1, then bit 3 is automatically set to 1. Manual de-selection is possible and may be sensible if the saturation characteristic (p1960) was not measured for third-party motors. Generally, for standard SIEMENS motors, the already pre-assigned (default value) saturation characteristic is adequate.
Page 376
When calculating motor, open-loop and closed-loop control parameters (such as for p0340 = 1) parameters associ- ated with a selected Siemens catalog motor are not overwritten. If a catalog motor has not been selected (p0300), then the following parameters are reset with p3900 > 0 in order to restore the situation that applied when commissioning the drive for the first time: induction motor: p0320, p0352, p0362 ...
Page 413
Re bit 00 and bit 02: Bit 2/0 = 0/0: No memory card inserted. Bit 2/0 = 0/1: Memory card inserted, but not a SIEMENS memory card. Bit 2/0 = 1/0: Status not possible. Bit 2/0 = 1/1: SIEMENS memory card inserted.
Page 541
Command and drive data sets - overview Command and drive data sets - overview 1.3.1 Command data sets (CDS) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: CDS p0641[0...n] CI: Current limit variable / Curr lim var p0820[0...n] BI: Drive Data Set selection DDS bit 0 / DDS select bit 0 p0821[0...n]...
Page 544
Parameters Command and drive data sets - overview 1.3.2 Drive data sets (DDS) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: DDS p0187[0...n] Encoder 1 encoder data set number / Enc 1 EDS number p0188[0...n] Encoder 2 encoder data set number / Enc 2 EDS number p0340[0...n]...
Page 549
Parameters Command and drive data sets - overview 1.3.3 Motor data sets (MDS) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: MDS p0133[0...n] Motor configuration / Motor config p0300[0...n] Motor type selection / Mot type sel p0301[0...n] Motor code number selection / Mot code No. sel p0304[0...n]...
Page 551
Parameters Command and drive data sets - overview 1.3.4 Power unit data sets (PDS) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: PDS p0124[0...n] CU detection via LED / CU detection LED r0200[0...n] Power unit code number actual / PU code no. act p0201[0...n]...
Page 552
BICO parameters (connectors/binectors) BICO parameters (connectors/binectors) 1.4.1 Binector inputs (BI) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: BI p0730 BI: CU signal source for terminal DO 0 / CU S_src DO 0 p0731 BI: CU signal source for terminal DO 1 / CU S_src DO 1...
Page 558
Parameters BICO parameters (connectors/binectors) 1.4.3 Binector outputs (BO) Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: BO r0751.0...9 BO: CU analog inputs status word / CU AI status word r0807.0 BO: Master control active / PcCtrl active r1025.0 BO: Fixed speed setpoint status / n_setp_fix status r1979.0...11...
Page 567
1.5.1 Parameters with "WRITE_NO_LOCK" The following list contains the parameters with the "WRITE_NO_LOCK" attribute. These parameters are not affected by the write protection. Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: WRITE_NO_LOCK p0003 Access level / Acc_level p0010 Drive commissioning parameter filter / Drv comm. par_filt p0124[0...n]...
Page 568
Parameters with "KHP_ACTIVE_READ" The following list contains the parameters with the "KHP_ACTIVE_READ" attribute. These parameters can also be read with activated know-how protection. Product: SINAMICS G120D, Version: 4601800, Language: eng, Type: KHP_ACTIVE_READ p0015 Macro drive unit / Macro drv unit...
Page 579
For some parameters the value for the factory setting is calculated during commissioning for they are dependent on Power Module and motor (see Section 1.1.1 "Calculated"). Explanations for the function diagrams Function diagram fp_1020_97_61.vsd - 1020 - Explanation of the symbols (Part 1) SINAMICS G120D 12.12.2012 V4.6...
Page 580
S & H y = x if SET = 1 Axxxxx (not retentively saved at POWER OFF) Monitoring Monitoring Fxxxxx Explanations for the function diagrams Function diagram fp_1021_97_61.vsd - 1021 - Explanation of the symbols (Part 2) SINAMICS G120D 12.12.2012 V4.6...
Page 581
The following applies to I = 1 signal: y = x1 + x2 H(s) = The following applies to I = 0 signal: y = x1 s + 1 fn_n fn_n Explanations for the function diagrams Function diagram fp_1022_97_61.vsd - 1022 - Explanation of the symbols (Part 3) SINAMICS G120D 12.12.2012 V4.6...
Page 582
Terminal 5 (Kl. 5) acts as "Jog bit 0". p1070[0] = 1050 The output of the motorized potentiometer acts as main setpoint for the speed controller. Explanations for the function diagrams Function diagram fp_1030_97_61.vsd - 1030 - Handling BICO technology SINAMICS G120D 12.12.2012 V4.6...
Page 584
U/f Eco fac act v [%] r0025 100 ms r1348 Eco mode [6300] [2526] <1> PM250: The current limit is calculated out of r0206 [2] in generative operation. Overviews Function diagram fp_1690_97_53.vsd - 1690 - Vector control, U/f control SINAMICS G120D 12.12.2012 V4.6...
Page 585
Only for vector control without configuration [6640] Current/power/torque limits encoder. [2526] Status word closed-loop control [2530] Status word closed-loop current control Overviews Function diagram fp_1700_97_55.vsd - 1700 - Vector control, speed control and generation of the torque limits SINAMICS G120D 12.12.2012 V4.6...
Page 586
[1700.1] [6730] Interface to the Power Module for an induction motor (p0300 = 1) <1> Value range and/or factory setting depend on Power Module. Overviews Function diagram fp_1710_97_55.vsd - 1710 - Vector control, current control SINAMICS G120D 12.12.2012 V4.6...
Page 588
<2> If the Safety Integrated Extended Functions are activated, can also be used as F-DI, see [2850]. r0755 <3> If the Safety Integrated Extended Functions are activated, can also be used as F-DO, see [2853]. FE: Functional Earth Input/Output Terminals Function diagram fp_2201_97_04.vsd - 2201 - Overview of connections SINAMICS G120D 12.12.2012 V4.6...
Page 589
Digital Input CU DI status DI 4 r0722 X09.5 Functional Earth p0796.4 r0722 Sampling time of the DI : 2 ms. Input/Output Terminals Function diagram fp_2210_97_04.vsd - 2210 - Digital inputs (DI 0 DI 5) SINAMICS G120D 12.12.2012 V4.6...
Page 590
CU DO status CU S_src DO 1 r0747 p0731 (52.7) DO 1 24 V X05.2 Sampling time of the DO : 2 ms Input/Output Terminals Function diagram fp_2241_97_04.vsd - 2241 - Digital outputs (DO 0 DO 1) SINAMICS G120D 12.12.2012 V4.6...
Page 591
CU AI U/I_inp act r0752 <2> CU AI char x1 CU AI char x2 CU AI type -50.000 ... 160.000 -50.000 ... 160.000 0 ... 8 p0757[0..1] (0.000) p0759[0..1] (10.000) CU AI T_smooth CU AI sim_mode p0756[0..1] (0) X10.3 0.0 ... 1000.0 [ms] 0 ...
Page 592
For Example: X10.2 +10 V OUT 1 = Simulation on CU DI simulation 1.6 V 4.0 V p0795 CU DI t_debounce p0724 r0721.11 CU DI status inv AI 0+ (DI 11) X10.3 r0723 CU DI status r0723 r0722 p0796.11 r0722 0 V (1M) CU DI simulation 1.6 V 4.0 V...
Page 597
[2468] Send telegram p0922 = 999 PZD8 Header Interconnecting the free send telegram [2420] Telegrams and process data PZD1 Data PZD2 Trailer PZD3 PZD7 PZD8 [2470] [2472] PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2401_97_61.vsd - 2401 - Overview SINAMICS G120D 12.12.2012 V4.6...
Page 598
PN IP of Station Diag offs send <1> The response monitoring time t_An is automatically defined by r61001 r2076 the configuration tool (e.g. HW Config made by Siemens) within the framework of PROFIBUS configuration. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2410_97_65.vsd - 2410 -...
Page 599
The arrangement of process data (PZD) for the telegram 700 depends on the telegram selection (p0922, p2079) and the receive and send words reserved (p2070, p2071). The telegram 700 is appended to the telegram selected resp. the words reserved. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2420_97_04.vsd - 2420 - Telegrams and Process Data (PZD) SINAMICS G120D 12.12.2012 V4.6...
Page 600
CDS are automatically set to 0. <2> Data type according to to the PROFIdrive profile: I16 = Integer16, U16 = Unsigned16. <3> Display parameters for receive data according to [2460]. <4> Only SIEMENS telegram 350 <5> Only for CU250D-2. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2440_97_04.vsd...
Page 601
Bit 10 in STW1 must be set to ensure that the drive accepts the process data. <3> Interconnection is not disabled. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2441_97_61.vsd - 2441 - STW1 control word interconnection (p2038 = 2) SINAMICS G120D 12.12.2012 V4.6...
Page 602
Bit 10 in STW1 must be set to ensure that the drive accepts the process data. <3> The direction reversal can be locked. See p1110 and p1111. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2442_97_61.vsd - 2442 - STW1 control word interconnection (p2038 = 0) SINAMICS G120D 12.12.2012 V4.6...
Page 603
Signal targets for STW3 in Interface Mode SINAMICS <1> Signal Meaning Interconnection [Function diagram] [Function diagram] Inverted parameters internal control word signal target STW3.0 1 = Fixed setp bit 0 p1020[0] = r2093.0 [3010.2] [3010.2] STW3.1 1 = Fixed setp bit 1 p1021[0] = r2093.1 [2513.2] [3010.2]...
Page 604
Alarm code r2132 [8065] ZSW3 Status word 3 r0053 [2454] <1> Data type according to the PROFIdrive profile: I16 = Integer16, U16 = Unsigned16. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2450_97_61.vsd - 2450 - PZD send signals interconnection SINAMICS G120D 12.12.2012 V4.6...
Page 605
The drive object is ready to accept data. <2> The ZSW1 is generated using the binector-connector converter (BI: p2080[0...15], inversion: p2088[0].0...p2088[0].15) <4> Interconnection is not disabled. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2451_97_61.vsd - 2451 - ZSW1 status word interconnection (p2038 = 2) SINAMICS G120D 12.12.2012 V4.6...
Page 606
<2> The ZSW1 is generated using the binector-connector converter (BI: p2080[0...15], inversion: p2088[0].0...p2088[0].15) <3> The drive is ready to accept data. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2452_97_61.vsd - 2452 - ZSW1 status word interconnection (p2038 = 0) SINAMICS G120D 12.12.2012 V4.6...
Page 607
Signal sources for ZSW3 im Interface Mode SINAMICS <1> Interconnection [Function diagram] [Function diagram] Signal Meaning Inverted parameters internal status word signal source 1 = DC brake active [7017.5] ZSW3.0 [2511.7] 0 = DC brake not active ZSW3.1 1 = |n_act| > p1226 (n_standstill) [2511.7] [2534.7] [2534.7]...
Page 608
Signal targets for POS_STW1 (positioning mode) <1> Signal Meaning Interconnection [Function diagram] [Function diagram] Inverted parameters internal control word signal target POS_STW1.0 Traversing block selection, bit 0 p2625 = r2091.0 POS_STW1.1 Traversing block selection, bit 1 p2626 = r2091.1 POS_STW1.2 Traversing block selection, bit 2 p2627 = r2091.2 POS_STW1.3...
Page 609
Signal targets for POS_STW2 (positioning mode) <1> Signal Meaning Interconnection [Function diagram] [Function diagram] Inverted parameters internal control word signal target POS_STW2.0 1 = Activate Tracking mode p2655[0] = r2092.0 [3635] POS_STW2.1 1 = Set home position p2596 = r2092.1 [3612] POS_STW2.2 1 = Reference cam active...
Page 610
When interconnecting a connector output multiple times all the connector inputs must have either Integer or FloatingPoint data type. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2468_97_61.vsd - 2468 - Receive telegram, free interconnection via BICO (p0922 = 999) SINAMICS G120D 12.12.2012 V4.6...
Page 611
A PZD send word can either be supplied via connector input p2051[x] (WORD) or via p2061[x] (DWORD). The two corresponding connector inputs cannot be interconnected. PROFIdrive (PROFIBUS/PROFINET) Function diagram fp_2470_97_61.vsd - 2470 - Send telegram, free interconnection via BICO (p0922 = 999) SINAMICS G120D 12.12.2012 V4.6...
Page 615
For PROFIdrive standard telegrams, the upper inputs are connected with PROFIdrive-STW1 [2420]. Only relevant for CDS0. <3> When the master control is retrieved, predefined by STARTER or AOP30. Internal control/status words Function diagram fp_2501_97_53.vsd - 2501 - Control word, sequence control SINAMICS G120D 12.12.2012 V4.6...
Page 616
From the brake control [2701.8] From the brake control [2701.8] 1 = Command close holding brake r0899.13 Reserved Reserved <1> The drive is ready to accept data. Internal control/status words Function diagram fp_2503_97_53.vsd - 2503 - Status word, sequence control SINAMICS G120D 12.12.2012 V4.6...
Page 617
1 = Motorized potentiometer, lower r1198.14 To the motorized potentiometer [3020.1] Bypass RFG p1122 [C] 1 = Bypass ramp-function generator r1198.15 To the setpoint channel [3060.1] [3070.3] Internal control/status words Function diagram fp_2505_97_51.vsd - 2505 - Control word, setpoint channel SINAMICS G120D 12.12.2012 V4.6...
Page 618
0 = Alarm drive converter overload r2135 r0052.15 1 = No drive converter overload <1> When p1210 > 0, the source is r1214.10. Internal control/status words Function diagram fp_2510_97_53.vsd - 2510 - Status word 1 (r0052) SINAMICS G120D 12.12.2012 V4.6...
Page 619
1 = Techn. contr. out at lower limit r0053.10 r2349 Tec_ctrl status [7958.7] r2349 1 = Techn. contr. out at upper limit r0053.11 Reserved Reserved Reserved Reserved Internal control/status words Function diagram fp_2511_97_51.vsd - 2511 - Status word 2 (r0053) SINAMICS G120D 12.12.2012 V4.6...
Page 620
Mop lower p1036 [C] r1198 [2505.7] (2090.14) r1198.14 1 = Motorized potentiometer lower Setpoint channel r0836 [8560.7] Sequence control r0836.0 1 = CDS bit 0 Internal control/status words Function diagram fp_2512_97_51.vsd - 2512 - Control word 1 (r0054) SINAMICS G120D 12.12.2012 V4.6...
Page 621
STW fault/alarm r2138 0 = External fault 1 (F07860) Sequence control Reserved r0836 CDS selected [8560.7] r0836 1 = CDS bit 1 Sequence control Internal control/status words Function diagram fp_2513_97_53.vsd - 2513 - Control word 2 (r0055) SINAMICS G120D 12.12.2012 V4.6...
Page 622
1 = Closed-loop torque control active r1406.12 To the closed-loop speed control [6060.1] Reserved Reserved 1 = Speed adaption controller set I-comp. r1406.15 Internal control/status words Function diagram fp_2520_97_57.vsd - 2520 - Control word, speed controller SINAMICS G120D 12.12.2012 V4.6...
Page 623
1 = Torque limit reached (without pre-control) 1 = Encoderless open-loop controlled operation not active r1407.16 From the speed limiting [6640.8] 1 = Speed limiting control active r1407.17 Internal control/status words Function diagram fp_2522_97_04.vsd - 2522 - Status word, speed controller SINAMICS G120D 12.12.2012 V4.6...
Page 624
<1> [6220.8][6320.8] 1 = Vdc_max controller active r0056.14 [6031.6][6710.2] 1 = Vdc_min controller active [6220.8][6320.8] r0056.15 [6710.2] <1> Only for U/f control Internal control/status words Function diagram fp_2526_97_63.vsd - 2526 - Status word, closed-loop control SINAMICS G120D 12.12.2012 V4.6...
Page 625
1 = Motor stalled r1408.12 1 = Separately-excited synchronous motor is excited r1408.13 1 = Current model FEM: Magnetizing excitation current set to 0 r1408.14 Reserved Internal control/status words Function diagram fp_2530_97_55.vsd - 2530 - Status word, current control SINAMICS G120D 12.12.2012 V4.6...
Page 626
1 = |n_act| > n_max (with delay) r2197.12 1 = |n_act| > n_max (F07901) Reserved Reserved <1> n_act = smoothed speed actual value r2169 [8010.2]. Internal control/status words Function diagram fp_2534_97_57.vsd - 2534 - Status word, monitoring functions 1 SINAMICS G120D 12.12.2012 V4.6...
Page 627
1 = Load monitoring signals a fault r2198.12 1 = |M_act| > torque threshold 1 From extended signals [8021.8] r2198.13 Reserved Reserved Internal control/status words Function diagram fp_2536_97_57.vsd - 2536 - Status word, monitoring functions 2 SINAMICS G120D 12.12.2012 V4.6...
Page 628
1 = Torque utilization < torque threshold value 2 (p2194) From speed signals [8012.5] r2199.11 Reserved Reserved Reserved Reserved <1> n_act = smoothed speed actual value r2169 [8010.2]. Internal control/status words Function diagram fp_2537_97_57.vsd - 2537 - Status word, monitoring functions 3 SINAMICS G120D 12.12.2012 V4.6...
Page 629
= External fault 2 (F07861) r2138.14 <1> <1> To fault buffer [8060.1] = External fault 3 (F07862) r2138.15 <1> These parameters refer to the Command Data Sets (CDS). Internal control/status words Function diagram fp_2546_97_51.vsd - 2546 - Control word, faults/alarms SINAMICS G120D 12.12.2012 V4.6...
Page 630
From the thermal monitoring, motor [8016.8] From the thermal monitoring, motor [8016.8] 1 = Alarm, thermal overload, power module r2135.15 Internal control/status words Function diagram fp_2548_97_65.vsd - 2548 - Status word, faults/alarms 1 and 2 SINAMICS G120D 12.12.2012 V4.6...
Page 631
1 = De-magnetizing not completed r0046. 1 = Brake open missing r0046. Reserved 1 = Speed controller inhibited r0046.30 1 = Jog setpoint active r0046.31 Internal control/status words Function diagram fp_2634_97_65.vsd - 2634 - Sequence control - Missing enable signals SINAMICS G120D 12.12.2012 V4.6...
Page 633
If p1215 = 0, 2 -> t = 0 ms. applied. <4> Only if Safety Integrated is active. <10> Start frequency with U/f control: p1351, p1352 [6310.6]; Start torque with vector control: p1475 [6040.3] Braking Control Function diagram fp_2701_97_57.vsd - 2701 - Basic braking control SINAMICS G120D 12.12.2012 V4.6...
Page 636
Cross checking list Diagnostics for STOP F [2810.3] F01600/F30600 "STOP A initiated" SI status P1 r9772 [2804.2] r9772 SI Status P2 r9872 [2804.5] r9872 Safety Integrated Basic Functions Function diagram fp_2802_97_69.vsd - 2802 - Monitoring functions and faults/alarms SINAMICS G120D 12.12.2012 V4.6...
Page 637
Reserved [2819.8] 1 = STO cause: actual value missing [2810.2] 1 = STO cause: selection PROFIsafe 1 = STO cause: selection PROFIsafe [2810.2] Safety Integrated Basic Functions Function diagram fp_2804_97_69.vsd - 2804 - Status words SINAMICS G120D 12.12.2012 V4.6...
Page 638
SI enable, functions integrated in the drive (p9801 0) Transistors inhibited for a "0" signal. <3> PM-IF: Power Module Interface p9301.0 1 = Enable SOS/SLS STO: Safe Torque Off Safety Integrated Basic Functions Function diagram fp_2810_97_57.vsd - 2810 - STO (Safe Torque Off) SINAMICS G120D 12.12.2012 V4.6...
Page 639
X09.4 DI 4 X09.3 X09.5 SI STO t_debou P2 0.00 ... 100000.00 [μs] p9851 (0.00) F-DI: Fail-safe Digital Input FE: Functional Earth Safety Integrated Basic Functions Function diagram fp_2812_97_04.vsd - 2812 - F-DI (Fail-safe Digital Input) SINAMICS G120D 12.12.2012 V4.6...
Page 644
Deselection SDI negative SDI positive + SLSx p9531[x] x p9533 |p9531[x] x p9533| p9531[x] x p9533 |p9531[x] x p9533| SDI negative + SLSx Safety Integrated Extended Functions Function diagram fp_2824_97_58.vsd - 2824 - SDI (Safe Direction) SINAMICS G120D 12.12.2012 V4.6...
Page 645
<1> This applies to activation via F-DI (p9601.2 = 1, p9601.3 = 0). <2> This applies to activation via PROFIsafe (p9601.2 = 1, p9601.3 = 1). <3> Reserved for activation via F-DI. Safety Integrated Extended Functions Function diagram fp_2840_97_58.vsd - 2840 - Control word and Status word SINAMICS G120D 12.12.2012 V4.6...
Page 646
SI DI status P2 X09.5 r10151 r10151 SI DI t_debounceP2 0.00 ... 100.00 [ms] p10117 (1.00) F-DI: Fail-safe Digital Input Safety Integrated Extended Functions Function diagram fp_2850_97_04.vsd - 2850 - Fail-safe Digital Inputs (F-DI 0 ... F-DI 2) SINAMICS G120D 12.12.2012 V4.6...
Page 647
Channel 2 SI F-DO 0 S_src P2 SI DO status P2 0 ... 13 r10152 p10142 (0) r10152 F-DO: Failsafe Digital Output Safety Integrated Extended Functions Function diagram fp_2853_97_04.vsd - 2853 - Fail-safe Digital Output (F-DO 0) SINAMICS G120D 12.12.2012 V4.6...
Page 659
[2634.8] 1: OFF1 enable missing (r0046.0) <2> If initial rounding-off is active (p1030.2 = 1), the selected ramp-up/down times are exceeded accordingly. <3> Only effective if p1030.0 = 0. Setpoint channel Function diagram fp_3020_97_51.vsd - 3020 - Motorized potentiometer SINAMICS G120D 12.12.2012 V4.6...
Page 660
<3> If technology controller is activated (p2200 > 0, p2251 = 0) connected with r2294. <4> The connection to the source for the main and additional setpoint is estabished automatically via the setting in p1000. Setpoint channel Function diagram fp_3030_97_51.vsd - 3030 - Main/supplementary setpoint, setpoint scaling, jogging SINAMICS G120D 12.12.2012 V4.6...
Page 661
1 = Inhibit negative direction of rotation rotation n_limit setp 0.000 ... 210000.000 [1/min] p1063 [D] (210000.000) Setp after limit [1/min] n_set_1 [3050.1] [3030.8] r1114 Setpoint channel Function diagram fp_3040_97_53.vsd - 3040 - Direction limitation and direction reversal SINAMICS G120D 12.12.2012 V4.6...
Page 662
If the drive is not stopped via the input setpoint, but via controlled intervention, the lower hysteresis branch is relevant after a subsequent run-up. Setpoint channel Function diagram fp_3050_97_51.vsd - 3050 - Skip speed bands and speed limitations SINAMICS G120D 12.12.2012 V4.6...
Page 663
<3> With activated Technology controller (p2200 > 0, p2251 = 0) the ramp-function generator is bypassed (r2349.5). <4> Value range and/or factory setting depend on Power Module. Setpoint channel Function diagram fp_3060_97_53.vsd - 3060 - Basic ramp-function generator SINAMICS G120D 12.12.2012 V4.6...
Page 664
<4> With activated Technology controller (p2200 > 0, p2251 = 0) the ramp-function generator is bypassed (r2349.5). Ramp-function generator, <5> Value range and/or factory setting depend on Power Module. status bits Setpoint channel Function diagram fp_3070_97_51.vsd - 3070 - Extended ramp-function generator SINAMICS G120D 12.12.2012 V4.6...
Page 665
> 1.0: The ramp-function generator ramp is steeper than for p1145 = 1.0 (higher "speed following error"). Reserved <5> The value is displayed correctly only with r0899.2 = 1 (operation enabled) Reserved Reserved Setpoint channel Function diagram fp_3080_97_53.vsd - 3080 - Ramp-function generator selection, status word, tracking SINAMICS G120D 12.12.2012 V4.6...
Page 674
Pos act/set value p2657 [3635.5] (2521[0]) Controller enable Store Ext BlckChg s_act [LU] MDI trans_type sel 1 = Continuous r2678 <3> p2649 <4> 0 = Edge & F07488 "Relative positioning not possible" MDI setp_accept <2> p2650 <2> [2475.5] Acknowledgement, traversing block activated r2684.12 [3646.3] 1 = Do not reject traversing block...
Page 675
S4: Operation (run) ZSWA.00/01/02/11 = 1, ZSWA.06 = 0 [2610] r2669 = 0 hex Jog 1 S_src p2589 <1> POWER ON p2589 = 1 (722.3) Initial state Jog 2 S_src p2590 Target position reached r2684.10 = 1 (722.4) p2590 = 1 Axis stationary...
Page 676
SW limSwPlus S_src p2579 SW lim switch plus (2581[0]) -2147482648 ... 2147482647 [LU] p2581 p2581 (2147482647) End of traversing range SW lim sw act p2582 A07478 & "Target position > software limit switch plus" POS_ZSW2 F07476 1 = Reference "Target position > end of traversing range" r2684 point set Position...
Page 677
Jerk lim 1 ... 100000000 [1000 LU/s³] p2574 (10000) Jerk limit act A07455 Maximum velocity limited 1 = Jerk limiting active p2575 A07473 Beginning of the traversing range reached A07474 End of the traversing range reached r2684.6 [3646.3] Backlash comp A07479 Software limit switch minus reached...
Page 678
Control word, block selection Trav_blk sel bit 0 p2625 1 = Traversing block selection, bit 0 Trav_blk sel bit 1 p2626 1 = Traversing block selection, bit 1 To traversing block mode [3616.3] Trav_blk sel bit 2 p2627 1 = Traversing block selection, bit 2 Reserved Reserved Reserved...
Page 679
POS_ZSW1 r2683 Bit No. r2683 Status word, positioning mode [3635.7] 1 = Tracking active r2683.0 [4020.1] From interpolator From traversing range limits [3630.7] 1 = Velocity limiting active r2683.1 From interpolator [3635.7] 1 = Setpoint available r2683.2 [4020.1] / p2551 From interpolator 1 = Target position reached [3635.7]...
Page 680
POS_ZSW2 r2684 Bit No. Status word, positioning mode r2684 POS_ZSW2 r2684 [3612.7] r2684 1 = Reference point approach active r2684.0 [4010.1] / p2508 r2684 [3614.7] r2684 1 = Flying referencing active r2684.1 [4010.1] / p2509 POS_ZSW2 1 = Referencing active r2684.2 From "referencing/flying referencing"...
Page 681
ZSW act trav_block r2670 Bit No. Status word, active traversing block r2670 Active traversing block, bit 0 r2670.0 Active traversing block, bit 1 r2670.1 Active traversing block, bit 2 r2670.2 Actual block from traversing block mode [3616.4] Active traversing block, bit 3 r2670.3 Active traversing block, bit 4 r2670.4...
Page 688
The external control must process the overflows. <6> The contents of r0483/r2723 are determined by the encoder <7> Interface SSI. status word/control word. Refer to [4720] and [4730]. Encoder evaluation Function diagram fp_4704_97_04.vsd - 4704 - Position sensing, encoders 1 2 SINAMICS G120D 12.12.2012 V4.6...
Page 689
[1/min] <2> Only for operation with encoder and PEM. r0063 <3> For induction motors only (ASM). Encoder evaluation Function diagram fp_4715_97_55.vsd - 4715 - Speed act. value and pole pos. sensing, motor enc. ASM/SM (encoder 1) SINAMICS G120D 12.12.2012 V4.6...
Page 690
If a standard telegram (PROFIdrive) is selected, the interconnection is Handshake with Gn_ZSW bit 11) performed according to the specifications of the standard telegrams [2420]. <3> Encoder evaluation Function diagram fp_4720_97_55.vsd - 4720 - Encoder interface, receive signals, encoders 1 ... 2 SINAMICS G120D 12.12.2012 V4.6...
Page 691
Bit 14 Parking encoder active (i.e. the encoder is not operational) Bit 15 Encoder fault, the fault is in Gn_XIST2 (r0483) Encoder evaluation Function diagram fp_4730_97_55.vsd - 4730 - Encoder interface, send signals, encoders 1 ... 2 SINAMICS G120D 12.12.2012 V4.6...
Page 692
Decreasing position actual values (r0482) --> The 1/0 edge is evaluated. This means that the same reference point is always used when traversing to an equivalent zero mark. Encoder evaluation Function diagram fp_4735_97_55.vsd - 4735 - Reference mark search with equivalent zero mark, encoder 1 SINAMICS G120D 12.12.2012 V4.6...
Page 693
Encoder 3 XIST1_ERW moved back Reset output XIST1_ERW resS_src p4655 Reset with Reset input <1> Only applies for p0437.13 = 1. <2> Bit 13: Request absolute value. Encoder evaluation Function diagram fp_4750_97_55.vsd - 4750 - Absolute value at incremental encoder SINAMICS G120D 12.12.2012 V4.6...
Page 695
<2> Scaling: p1489 = 0.100 - for a rated motor torque of r0333 - results in a speed setpoint reduction of 0.1 x p0311. <3> Only active, if p1488 > 0 Vector control Function diagram fp_6030_97_55.vsd - 6030 - Speed setpoint, droop SINAMICS G120D 12.12.2012 V4.6...
Page 696
PcCtrl active r1119 r0807 r1084 r1087 n_set via PC n_ctrl n_set 1 n_ctrl n_set stat p1155 [C] r1444 r1087 n_ctrl n_set 2 p1160 [C] Vector control Function diagram fp_6031_97_53.vsd - 6031 - Pre-control balancing, acceleration model SINAMICS G120D 12.12.2012 V4.6...
Page 697
For p1472 = 0.0 s or 100.0 s, the I component is 1 = Torque limit reached component disabled (integral action time = infinite). r1407 [2522.7] [6490.7] Vector control Function diagram fp_6040_97_55.vsd - 6040 - Speed controller SINAMICS G120D 12.12.2012 V4.6...
Page 698
[D] (100.0) Tn_n_adapt To the speed controller Tn_n_basic [6040.8] [6040.4] If the lower transition point exceeds the upper transition point, the Kp-adaptation also changes over. <1> Vector control Function diagram fp_6050_97_53.vsd - 6050 - Kp_n/Tn_n adaption SINAMICS G120D 12.12.2012 V4.6...
Page 699
<4> M_set is also influenced by the speed limit controller. No pre-control if the Vdc controller is active [6220.8]. <2> Vector control Function diagram fp_6060_97_53.vsd - 6060 - Torque setpoint SINAMICS G120D 12.12.2012 V4.6...
Page 700
For p1320 = 0, the voltage boost via p1310 is not effective. p1322 p1326 <2> p1312 is only effective for the first acceleration phase after pulse enable. Vector control Function diagram fp_6300_97_53.vsd - 6300 - U/f characteristic and voltage boost SINAMICS G120D 12.12.2012 V4.6...
Page 701
If p1349 = 0: the limit is 0,95 x f Mot N <= 45 Hz. <2> Activation with r0056.4 = 1 till r0066 >= p1334 and p1216 has expired. 100 % equal r0330 (Rated motor slip). Vector control Function diagram fp_6310_97_53.vsd - 6310 - Resonance damping and slip compensation (U/f) SINAMICS G120D 12.12.2012 V4.6...
Page 702
Reserved Reserved 1 = Torque pre-control always active [6060.4] 0 = Torque pre-control for n_ctrl enabled 1 = Sensorless vector control, speed pre-control active [6030.5] Vector control Function diagram fp_6490_97_53.vsd - 6490 - Speed control configuration SINAMICS G120D 12.12.2012 V4.6...
Page 703
1 = Flux setpoint, differentiation active 1 = Flux build-up control active [6723.6] Reserved Reserved Reserved 1 = Quick magnetization [6722.5] Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Vector control Function diagram fp_6491_97_53.vsd - 6491 - Flux control configuration SINAMICS G120D 12.12.2012 V4.6...
Page 704
Danger: Negative values at <1> represent a minimum torque for the other torque direction and can cause the motor to accelerate uncontrollably. positive values at <2> <2> Vector control Function diagram fp_6630_97_53.vsd - 6630 - Upper/lower torque limit SINAMICS G120D 12.12.2012 V4.6...
Page 705
0.00 ... 100000.00 [kW] r1537 p1530 [D] (0.00) [6710.1] <1> <1> Intervention by the Vdc controller. <2> Intervention when the speed limit is exceeded + 2 % n_rated. Vector control Function diagram fp_6640_97_53.vsd - 6640 - Current/power/torque limits SINAMICS G120D 12.12.2012 V4.6...
Page 706
M_set [Nm] Interpolator and r0079 smoothing for r0077 voltage limits [6714.1] [6060.8] Isq_s T_smth FW [6721.1] 0.1 ... 50.0 [ms] [6730.1] p1654 [D] (4.8) [6732.1] Vector control Function diagram fp_6710_97_51.vsd - 6710 - Current setpoint filter SINAMICS G120D 12.12.2012 V4.6...
Page 707
<2> [6731.4] Iq_act [Aeff] [6310.1] Phase W <1> [6730.4] r0078 [6799.6] <2> [6731.4] Id_act [Aeff] r0076 [6799.6] <1> For induction motors <2> For synchronous motors Vector control Function diagram fp_6714_97_04.vsd - 6714 - Iq and Id controllers SINAMICS G120D 12.12.2012 V4.6...
Page 708
Torque setting value, speed controller [6060.6] [6040.4] r1518 M_acceleration r1539 [6060.4] r1762 Mot mod dev comp 1 [6731.2] n-Ctrl = 1 PEM: Permanent-magnet synchronous motor Vector control Function diagram fp_6721_97_53.vsd - 6721 - Id setpoint (PEM, p0300 = 2xx) SINAMICS G120D 12.12.2012 V4.6...
Page 709
[6060.5] r1508 Mot I_mag_rtd act [Aeff] r0331 [D] <1> For vector control without encoder (SLVC). ASM: Induction motor Vector control Function diagram fp_6722_97_55.vsd - 6722 - Field weakening characteristic, Id setpoint (ASM, p0300 = 1) SINAMICS G120D 12.12.2012 V4.6...
Page 710
... p0369 Id current limit [6722.8] <1> Value range and/or factory setting depend on p0500. ASM: Induction motor Vector control Function diagram fp_6723_97_53.vsd - 6723 - Field weakening controller, flux controller (ASM, p0300 = 1) SINAMICS G120D 12.12.2012 V4.6...
Page 711
[D] (15) [6640.3] Flux setp smooth [%] r1583 PEM: Permanent-magnet synchronous motor <1> Value range and/or factory setting depend on p0500. Vector control Function diagram fp_6724_97_53.vsd - 6724 - Field weakening controller (PEM, p0300 = 2xx) SINAMICS G120D 12.12.2012 V4.6...
Page 712
<1> For vector control without encoder (SLVC). p1750 p1755 p1756 p1758 p1759 For vector control with encoder (VC). <2> Vector control Function diagram fp_6730_97_55.vsd - 6730 - Interface to the Power Module (ASM, p0300 = 1) SINAMICS G120D 12.12.2012 V4.6...
Page 713
- BRN Model control U_phase act val Brake control r0089 r1751 p1755 p1756 PEM: Permanent-magnet synchronous motor Vector control Function diagram fp_6731_97_53.vsd - 6731 - Interface to the Power Module (PEM, p0300 = 2xx) SINAMICS G120D 12.12.2012 V4.6...
Page 714
U_output [Veff] r0087 <1> [6730.1] Cos phi act r0072 [6730.1] Cos phi smooth r0087 <1> [6730.4] r0038 P_act [kW] [6731.1] 300 ms r0082 <1> For induction motors Vector control Function diagram fp_6799_97_04.vsd - 6799 - Display signals SINAMICS G120D 12.12.2012 V4.6...
Page 716
Run-time group RTG sampling time [ms] r20001[1] = 8 ms r20001[2] = 16 ms r20001[3] = 32 ms r20001[4] = 64 ms r20001[5] = 128 ms r20001[6] = 256 ms r20001[0..9] Logic function blocks AND, OR, XOR, NOT Arithmetic function blocks ADD, SUB, MUL, DIV, AVA, NCM, PLI Time function blocks MFP, PCL, PDE, PDF, PST...
Page 717
AND 0 AND 2 AND 0 RTG AND 2 RTG 1 ... 9999 1 ... 9999 p20032 (9999) p20040 (9999) AND 0 inputs AND 2 inputs p20030 p20038 AND 0 output Q AND 2 output Q r20031 r20039 AND 0 RunSeq AND 2 RunSeq 0 ...
Page 718
OR 0 OR 2 OR 0 RTG OR 2 RTG 1 ... 9999 1 ... 9999 p20048 (9999) p20056 (9999) OR 0 inputs OR 2 inputs p20046 p20054 OR 0 output Q OR 2 output Q r20047 r20055 OR 0 RunSeq OR 2 RunSeq 0 ...
Page 720
NOT 0 NOT 3 NOT 0 RTG NOT 3 RTG 1 ... 9999 1 ... 9999 p20080 (9999) p20092 (9999) NOT 0 input I NOT 3 input I p20078 NOT 0 inv output p20090 NOT 3 inv output r20079 r20091 NOT 0 RunSeq NOT 3 RunSeq 0 ...
Page 721
ADD 0 RTG ADD 0 5 ... 9999 p20096 (9999) ADD 0 inputs SUB 0 p20094 ADD 0 output Y SUB 0 RTG r20095 5 ... 9999 p20104 (9999) SUB 0 inputs ADD 0 RunSeq p20102 SUB 0 difference Y 0 ...
Page 722
MUL 0 DIV 0 DIV 0 RTG MUL 0 RTG 5 ... 9999 5 ... 9999 p20121 (9999) p20112 (9999) MUL 0 inputs DIV 0 quotient DIV 0 inputs p20110 DIV 0 Quotient r20119 p20118 MUL 0 product Y DIV 0 Multiple integer quotient r20111 DIV 0...
Page 723
AVA 0 AVA 0 RTG 5 ... 9999 p20131 (9999) AVA 0 output Y AVA 0 input X p20128 r20129 AVA 0 input neg SN r20130 AVA 0 RunSeq 0 ... 32000 p20132 (340) AVA 1 AVA 1 RTG 5 ... 9999 p20136 (9999) AVA 1 output Y AVA 1 input X...
Page 728
PDF 0 PDF 2 PDF 0 RTG PDF 0 t_ext ms PDF 2 RTG PDF 2 t_ext ms 5 ... 9999 0.00 ... 5400000.00 5 ... 9999 0.00 ... 5400000.00 p20171 (9999) p20169 (0.00) p20347 (9999) p20345 (0.00) PDF 0 inp_pulse I PDF 2 inp_pulse I p20168 PDF 0 output Q...
Page 737
The DC braking current is determined during automatic calculation (p0340 = 1). <3> DC braking when starting speed for DC braking (p1234) is fallen below. Technology functions Function diagram fp_7017_97_51.vsd - 7017 - DC brake (p0300 = 1) SINAMICS G120D 12.12.2012 V4.6...
Page 742
For p2230.0 = 0, this setpoint is entered after ON. <2> If initial rounding-off is active (p2230.2 = 1), the selected ramp-up/down times are exceeded accordingly. Technology controller Function diagram fp_7954_97_61.vsd - 7954 - Motorized potentiometer SINAMICS G120D 12.12.2012 V4.6...
Page 743
0.00 ... 100.00 [s] <7> p2251 = 0: I component is stopped, when r2294 is below the minimum speed or within a suppression bandwidth. p2293 (1.00) Technology controller Function diagram fp_7958_97_53.vsd - 7958 - Closed-loop control SINAMICS G120D 12.12.2012 V4.6...
Page 747
RFG active or OFF1 (Q=1) r2199 [2537.3] Priority or OFF3 p2148 [C] RESET or rotating measurement. 1 RESET Ramp-up/ramp-down completed (Q=0) 2 SET Signals and monitoring functions Function diagram fp_8011_97_53.vsd - 8011 - Speed signals 2 SINAMICS G120D 12.12.2012 V4.6...
Page 748
M_util smooth [%] r1539 100 ms r0033 [6640.8] M_Utilization [%] r0081 Actual torque limit <1> For vector control with encoder (VC). [3080.1] Signals and monitoring functions Function diagram fp_8012_97_55.vsd - 8012 - Torque signals, motor locked/stalled SINAMICS G120D 12.12.2012 V4.6...
Page 749
Drive: Load loss 1,2,3 [2536.3] <1> The response to these faults can be defined. <2> Fault evaluation only with p2181 > 0 and p2193 > 0. Signals and monitoring functions Function diagram fp_8013_97_51.vsd - 8013 - Load monitoring SINAMICS G120D 12.12.2012 V4.6...
Page 750
PU I2t alrm thresh 10.0 ... 100.0 [%] p0294 (95.0) PU overld response 0 ... 3 p0290 (2) A07805 "Power module overload" Signals and monitoring functions Function diagram fp_8014_97_51.vsd - 8014 - Thermal monitoring, power module SINAMICS G120D 12.12.2012 V4.6...
Page 751
For KTY and "No sensor", temperature as defined in the model. <4> The relevant rated response temperature in °C depends on the temperature sensor chosen by the motor manufacturer. Signals and monitoring functions Function diagram fp_8016_97_04.vsd - 8016 - Thermal monitoring, motor SINAMICS G120D 12.12.2012 V4.6...
Page 752
<4> p0605 also defines the target temperature for p0034 = 100%. Therefore, p0605 has no influence on the time up to alarm A07012. <5> If p0610 = 12. Signals and monitoring functions Function diagram fp_8017_97_04.vsd - 8017 - Thermal motor models SINAMICS G120D 12.12.2012 V4.6...
Page 753
No load t_delay p2180 ZSW monitor 1 r2197 Enable Pulses r2197 U_output [Veff] Output load present [6730.4] r0072 [6731.4] A07929 Drive: No motor detected Signals and monitoring functions Function diagram fp_8020_97_57.vsd - 8020 - Monitoring functions 1 SINAMICS G120D 12.12.2012 V4.6...
Page 756
[8070] Fault/alarm trigger word Changes the fault response Changes the message type p2100 p2101 p2118 p2119 [19] [19] Changing the acknowledge mode p2126 p2127 [19] [8075] Fault/alarm configuration Faults and warnings Function diagram fp_8050_97_51.vsd - 8050 - Overview SINAMICS G120D 12.12.2012 V4.6...
Page 757
This fault is overwritten when "more recent" faults occur. r2139 <2> The buffer parameters are cyclically updated in the background (refer to the status signal in r2139). r2139 [2548.2] Faults and warnings Function diagram fp_8060_97_51.vsd - 8060 - Fault buffer SINAMICS G120D 12.12.2012 V4.6...
Page 758
Sum buffer changed r2120 RESET Fault buffer change [8060.8] <1> The buffer parameters are updated cyclically in the background (see status signal in r2139). POWER ON Faults and warnings Function diagram fp_8065_97_51.vsd - 8065 - Warning buffer SINAMICS G120D 12.12.2012 V4.6...
Page 760
The fault response, acknowledge mode and message type for all faults and alarms are set to meaningful default values in the factory setting. <1> Changes are only possible in specific value ranges specified by SIEMENS. When the message type is changed, the supplementary information is tranferred from fault value r0949 to alarm value r2124 and vice versa.
Page 762
CDS - Command Data Sets CDS selected r0836 r0836 CDS selection [8560] DDS - Drive Data Sets DDS selected r0837 r0837 DDS selection [8565] Data sets Function diagram fp_8550_97_54.vsd - 8550 - Overview SINAMICS G120D 12.12.2012 V4.6...
Page 763
CDS3 CDS2 CDS effective CDS1 r0050 r0050 CDS0 r0050.1 Note Data sets can only be applied and cleared when p0010 = 15 is set. Data sets Function diagram fp_8560_97_51.vsd - 8560 - Command Data Sets (CDS) SINAMICS G120D 12.12.2012 V4.6...
Page 764
<1> A BICO interconnection to a parameter which is part of a drive data set always influences the currently effective data set. Data sets Function diagram fp_8565_97_54.vsd - 8565 - Drive Data Sets (DDS) SINAMICS G120D 12.12.2012 V4.6...
Page 765
Encoder 2 (EncoderDataSet 1) Encoder assignment 0 ... 2 p2502 [D] (1) No encoder LR Encoder Encoder 1 Encoder 2 <1> Only for CU250D-2. Data sets Function diagram fp_8570_97_04.vsd - 8570 - Encoder Data Sets (EDS) SINAMICS G120D 12.12.2012 V4.6...
Page 779
Acknowledge: NONE Cause: On the memory card, one file in the directory /SIEMENS/SINAMICS/DATA or /ADDON/SINAMICS/DATA has been illegally changed with respect to that supplied from the factory. No changes are permitted in this directory. Alarm value (r2124, interpret decimal): zyx dec: x = Problem, y = Directory, x = File name x = 1: File does not exist.
Page 791
For these fault values, the failsafe control signals (failsafe values) are transferred to the safety functions. 6000: An internal software error has occurred (only for internal Siemens troubleshooting). 6064 ... 6071: Error when evaluating the F parameters. The values of the transferred F parameters do not match the expected values in the PROFIsafe driver.
Page 804
For these message values, the failsafe control signals (failsafe values) are transferred to the safety functions. The significance of the individual message values is described in safety fault F01611. Message values that have not been listed are only for internal Siemens troubleshooting. See also: r9725 (SI Motion diagnostics STOP F)
Page 841
See also: p0205 (Power unit application), r0206 (Rated power unit power), r0207 (Rated power unit current), r0208 (Rated power unit line supply voltage), r0209 (Power unit maximum current) Remedy: Replace the power unit or inform Siemens Customer Service. A07850 (F) External alarm 1...
Page 853
An error has occurred when checking the memory card. Fault value (r0949, interpret decimal): 0: A memory card is not inserted. 1: An invalid memory card is inserted (not SIEMENS). 2: An invalid memory card is inserted. 3: The memory card is being used in another Control Unit.
Page 879
A time slice overflow has occurred in encoder 1. Fault value (r0949, interpret hexadecimal): yx hex: y = function involved (Siemens-internal fault diagnostics), x = time slice involved x = 9: Time slice overflow of the fast (current controller clock cycle) time slice.
Page 885
A time slice overflow has occurred in encoder 2. Fault value (r0949, interpret hexadecimal): yx hex: y = function involved (Siemens-internal fault diagnostics), x = time slice involved x = 9: Time slice overflow of the fast (current controller clock cycle) time slice.