Page 1 PUMA Vertical Turning Center SIEMENS CNC System PUMA V400/M PUMA V550/M PUMA VT450/M PUMA VT750/M PUMA VT900/M PUMA VT1100/M PUMA V8300/M MT0006OPES186...
Page 3 INTRODUCTION Thank you for choosing the DOOSAN machine tools. We are proud to have you among our DOOSAN family of users. Manuals contain concise information on the setup and operation of your machine tool. To make the most of its outstanding performance over a long period, the machine must be properly installed, and operating and maintenance procedures must be clearly understood and carefully followed.
Page 5: Table Of Contents
CONTENTS Part 1 MAIN OPERATION PANEL ... 1 POWER SWITCHES ................. 1 Layout of power switches ............... 1 Operation of power switches ..............1 MAIN OPERATION PANEL .............. 2 Layout of operation panel ..............2 Operation panel switches ............... 4 Key selector switch ................
Page 6 C-AXIS Mode .................. 35 C-axis clamp/unclamp operation ............36 Axis traverse and restrictions in C-axis clamp status ......36 Spindle axis mode command in Auto mode......... 37 SPINDLE ..................38 Spindle operation ................. 38 Spindle selection .................. 39 Spindle rotation and operation in manual mode ........40 Spindle Rotation Command in auto mode ...........
Page 7 10.4 Calibrating the tool probe..............72 11. Air blow (Option) ................73 11.1 Air blow operation ................73 12. SIGNAL TOWER (OPTION) ............75 12.1 The machine status according to the light color of signal tower ... 75 13. PARTS COUNT ................76 13.1 Parts count function ................
Page 8 This is how you generate the machine logbook ......... 121 This is how you make a new entry in the logbook ......123 This is how you save the machine identity ......... 124 This is how you send the end use final destination data ....126 Easy Explanation of RSC(Repair Service contract) Procedure ..
Page 9: Part 1 Main Operation Panel
Part 1 MAIN OPERATION PANEL POWER SWITCHES Layout of power switches Located in the rear of machine Main MCCB handle In electric cabinet Located in the front of machine Emergency stop Switch Turn on the power according to power ON procedure after being fully understood the safety precautions for power ON.
Page 10: Main Operation Panel
MAIN OPERATION PANEL Layout of operation panel Operation panel ▶ Rear side ▶ 2 | Part 1...
Page 11 (1) MCCB Handle description MCCB handle description is as follows. Switch position Description If the door of electric cabinet is closed and the handle position is ON state, the power is supplied to the machine. Note) Compulsory force may break the handle if MCCB is not correctly assembled with handle.
Page 12: Operation Panel Switches
Operation panel switches Mode selection switch Mode selection switch is the basic operating switch to select the operation type of turning center Each mode selection switch can be classified into 2 kinds of operation according to the operation characteristics. [Automatic Operation] AUTO mode, MDA mode [Manual Operating] Handle mode, Jog mode, Reference point return...
Page 13 When pressing the Jog Mode Switch, The LED is ON and the machine will be changed to jog mode. Jog mode can operate the Jog feed of each axis. [JOG MODE] And select the target axis on the panel, and press the direction button to move the corresponding axis, each axis will be moved toward the selected direction and the speed which is set in feedrate switch...
Page 14 (2) Machine ready, Emergency stop release and Alarm release It is the functional switch to release the emergency stop and to start up the initial operation of the machine after turning on the power of the machine. 1) Machine ready switch When pressing this switch under the state of being not activated the emergency stop switch and electrical torque limiter, The LED is flickering under the basic condition for machine ready, and if Servo...
Page 15 (3) Automatic operation & Feed hold switch This is the switch that performs the automatic operation in AUTO and MDA mode for CNC program or holds the axis feed during automatic operation. 1) Cycle start switch The available mode of cycle start is. [CYCLE START] It can be used to start the automatic operation in AUTO mode regarding CNC machining program called by operator.
Page 16 (4) Jog feed switch The following switches are provided for jog feed of axis in the machine. Jog feed switch of each axis is available only in mode. According to the machine type, C can be possible. Before pressing the direction button for jog operation, please select the corresponding axis.
Page 17 (6) Rapid traverse and feedrate override Using this switch, axis feedrate and rapid traverse can be adjusted between 0% and 120% in MDA, AUTO and JOG mode. (7) Handle incremental feed & MPG This switch & MPG are available in handle mode. After selecting the handle axis by selecting the handle mode switch of corresponding axis, select the incremental feed switch.
Page 18 (8) Spindle selection switch It is the function switch to select spindle in manual operation of the machine. Available mode for spindle selection switch is Use this switch to select spindle when operating the machine. Please keep in mind that there are no selection switches as follows in standard 2-axes machine.
Page 19 (9) Spindle control Switch in manual mode 1) Spindle rotating direction selection & Jog switch These switches are used to rotate the selected spindle in the CW or CCW direction. Be sure to determine the rotation direction after selecting the spindle selection switch in Spindle CW Rotation 2.2.8.
Page 20 (10) Spindle override switch This switch is used to control the spindle speed. When rotating spindle in automatic or manual mode, the rotating speed can be adjusted by 5% step of presetting value using this switch. But, spindle speed can be changed for thread cutting and tapping operation by federate override switches instead of spindle override switch.
Page 21 (12) Coolant switch This switch is provided ON/OFF switch. Coolant ON switch on operation panel can be activated regardless of the machine mode. When pressing the coolant ON switch in machine ready state, internal LED in coolant ON switch is ON and the coolant pump of the machine will be activated. Working coolant pump will be stopped the following condition.
Page 22 (13) Single block switch When pressing the single block switch, the LED is ON, which means to work the function of single block. This switch is used to execute the program sequentially by one block step during automatic operation. [SINGLE BLOCK] To continue the operation after finishing the single block, press Cycle start switch again.
Page 23: Key Selector Switch
Key selector switch (1) Chucking mode selection switch This switch is the key type switch to select the chucking mode of chuck such as Inward or Outward. Main Chuck Mode Select Since the operation of this switch determines the chucking direction of chuck, be sure to check the workpiece when chucking the workpiece for machining.
Page 24: Optional Function Switch
Optional function switch For the convenience of operator regarding the machine operation, there are various optional function switches. (1) Auto-door operation switch This switch is used to open/close the door in front of turning center automatically. Note) This switch can not be activated during the spindle rotation. When pressing this switch, auto door will be opened and close.
Page 25: Foot Switch Operation
Foot switch operation (1) Foot switch for chucking Foot switch has been installed to fix the workpiece on main chuck. Put a workpiece into the chuck, it will be fixed by stepping on the foot switch once. If the foot switch is stepped on again in the chucking state, it becomes unchucking state.
Page 26: Other Switches
3) Low clamp / high clamp LED of the rotating axis ON ; indicates that high clamp motion of C-axis in main spindle has been completed. Flickering ; indicates that low clamp motion of C-axis in main spindle has been completed. ※...
Page 27: Part 2 Operation
Part 2 OPERATION POWER SUPPLY & BREAK Power supply (1) Precautions in power ON The machine will operate correctly with 380~440V power source. If the power source of factory is 200~220V, separated transformer is required. Power should be supplied to machine through this transformer.
Page 28 (3) Power break Power break will be done in reverse order with power supply [Make machine Emergency Stop] Press Emergency Stop switch shown in left-side figure, then stop the machine. [Rotate MCCB handle] Rotate MCCB handle, shown in left-side figure, into the "OFF"...
Page 29: Emergency Stop & Machine Ready
EMERGENCY STOP & MACHINE READY Emergency Stop Emergency stop means that the machine stops instantly and cannot be operated correctly until the machine becomes machine ready status by additional operation. In case of emergency stop, the machine becomes status as follows. - Spindle axes stop instantly and motor power break.
Page 30: Machine Ready
(2) In case of Emergency Stop alarm occurring According to the status abnormality of machine, when serious alarm occurs, the machine becomes emergency stop status. Machine ready cannot be operated until the cause of alarm is eliminated. Regarding to alarms that make the machine emergency stop status, refer to the table as follows.
Page 31 (1) Operating Machine Ready If emergency stop switch is pressed, release that switch. Press machine ready switch shown in left-side figure, then the lamp in switch is blink. In order to be machine ready status, power starts to be supplied correctly to each unit. If the machine becomes machine ready status correctly, the lamp in switch is ON.
Page 32: Operation Mode Selection
Operation Mode selection In order to operate the machine after becoming machine ready status correctly, first decide the operation mode of machine. Operation Mode There are various kinds of operation mode as follows. And according to the operation, operation mode should be selected in advance. Operation Switch Mode Classify...
Page 33 - Spindle select operation using manual operation switch. - Turret rotation operation using manual operation switch. - Auto door operation using manual operation switch. - Quick setter Up/Down operation using manual operation switch. - Tailstock operation using manual operation switch - Steady Rest operation using manual operation switch.
Page 34: Axis Feed Operation
AXIS FEED OPERATION Turret Main Spindle Turning center consists of axes as shown above. According to the machine type, the constitution of attached axes is shown as follows Classify Spindle Axis Type Main X-axis Z-axis C(1)-axis ○ ○ ○ STD.2-Axes ○...
Page 35: Jog Traverse
Jog Traverse Each axis can be traversed using jog traverse switch in operation panel. (1) Operation method for jog traverse [Jog mode selection] Press the switch shown in left side, then the machine becomes jog mode. 1) Linear axis(X,Z) traverse [Select X, Z axis button, then press the + or –direction button, the axis will traverse] The axis will traverse while the relevant switch of direction...
Page 36 (2) Jog feeding speed Feeding speed is decided by the status of feed override switch as shown in left side figure. When this switch is in 100%, the speed is set in NC parameter. And within the range of 0~120%, (3) Jog traverse limit 1) In case that front door of machine is open, axes are impossible to traverse rapidly using jog switch.
Page 37: Rapid Traverse During Jog Traversing
Rapid traverse during jog traversing Using the jog axis traverse switch and rapid traverse switch in operation panel, each axis can be traversed in rapid. Operation method for jog rapid traverse [Jog mode selection] Press the switch shown in left side, then the machine becomes jog mode.
Page 38: Handle Feed
Handle feed Each axes can be traversed by minute step using MPG(Manual Pulse Generator). (1) How to operate handle [Handle mode selection] Press the handle mode selection button. [Axis selection] Select the axis to be traversed. [Traversing axis by rotating MPG in the direction wanted] As shown in left side figure, The axis will be traversed in + direction by rotating MPG in + direction, and traversed in - direction by rotating MPG in - direction.
Page 39 (3) Handle feed restrictions Regardless of front door open, axis traverse isn't restricted in handle mode. But in some machine, in case that the front door is open, the axis traverse by handle is restricted. 1) If the front door is open and setup key is in "OFF" status, handle feed is impossible in the machine having setup key.
Page 40: Manual Ref. Point Return
Manual REF. point return. (1) Abstract of reference point Reference point is used for setting the coordinate system or for traversing to specific position in order to change tools during machining. The position of each reference points is set in parameter for each axis. The returning to the reference point is operated at a time by automatic command, and especially the 1st reference point can be operated by manual.
Page 41 (3) Method of manual REF. point return 1) In order to manual reference point return, the conditions below should be satisfied before returning to the 1st reference point. - Machine ready status. - Not machine lock status. - Q-setter should be up. - Jog traverse of axis should be possible.
Page 42 1. If the 1st Ref. Rtn. is executed in manual, the axis will be traversed rapidly. Thus it needs to pay attention. And rapid traverse speed on Ref. Rtn. is restricted by 50% except that manual rapid traverse speed is set to the value less than machine specification. 2.
Page 43: C-Axis Mode
C-AXIS Mode Normally the machine consists of C-axes as shown in right side. According to the machine type, it will be decided whether C1-axis is attached or not. C-axis is operated as spindle basically, it will be operated as C-axis by C-axis switching operation. Main Spindle →...
Page 44: C-Axis Clamp/Unclamp Operation
C-axis clamp/unclamp operation The clamping/unclamping operation can be done according to the following procedure. [C-axis selection] In advance, the lamp in C-axis select switch should be [Automatic mode selection] C-axis clamp command is only possible thru automatic command with M-code. Change the mode into automatic mode.
Page 45: Spindle Axis Mode Command In Auto Mode
Spindle axis mode command in Auto mode. (1) Axis mode command format M<n>=70 - n : 1 (Main Spindle ) (Milling Spindle) Example) M1=70; For C axis for main spindle. (2) C-axis high clamp/unclamp command only possible in axis mode. To release axis mode, it need to spindle rotation command(M3/M4) or stop(M5) command.
Page 46: Spindle
SPINDLE Turret Main Spindle Spindle operation Basic 2-axes turning center has only main spindle. But according to the machine, manual operation of spindle is possible using the switches on operation panel of M-type machine. As shown above, Rev. spindle will be added selectively. (1) Manual operation of spindle In spindle operation, spindle select method is different according to manual operation or automatic operation.
Page 47: Spindle Selection
Spindle selection The main spindle and milling spindle selection buttons are used to start and stop the spindle manually. [Main Spindle Selection] If main spindle selection button is pressed, then the main spindle is selected, the LED of the main spindle selection lamp turns ON. [Revolving(milling) Spindle Selection] If revolving spindle selection button is pressed, then the revolving spindle is selected, the LED of the revolving spindle selection button...
Page 48: Spindle Rotation And Operation In Manual Mode
Spindle rotation and operation in manual mode (1) Spindle rotation button This button is used to rotate the spindle in the selected direction. Forward direction : Clockwise direction viewing a workpiece from the spindle Reverse direction : Counter-clockwise direction viewing a workpiece from the spindle The rotation speed of spindle needs to be commanded in advance.
Page 49: Spindle Rotation Command In Auto Mode
Spindle Rotation Command in auto mode The spindle automatic command is available only if the automatic mode is selected. In case of commanding M-code related to main, sub, or milling spindle, the each spindle will be selected automatically, and executes M-code function. (1) Spindle rotation command format S...
Page 50 (3) Stop the rotating spindle In case of commanding M-code as follows, it can stop spindle on rotating. - M1=5 : MAIN SPINDLE stop - M2=5 : MILLING SPINDLE stop M02 or M30 ; Machining program end & return to top of program M00 or M01 ;...
Page 51: Spindle Rotation Condition
Spindle Rotation Condition In order to rotate spindle, conditions for safety should be satisfied. in a special case, it is possible to cancel these conditions and operate a restricted spindle rotation. All of the following conditions must be satisfied for spindle to rotate normally. - Chuck clamp status.
Page 52: Spindle Override Operation
(2) Release restriction related to door Generally, spindle cannot be rotated while the front-side door is open due to safety. However, for convenience of machine operation, spindle can be rotated with restriction while the front-side door is open.  When front-side door is opened on a machine to which setting key switch is attached.
Page 53: Spindle Gear Switching
Spindle Gear Switching You may want to change the torque and attributes output RPM of the spindle with the gear box according to the spindle specifications attached to the machine spindle. This function exists only for some models are applied. A total of three-way gear switching method, and is tailored to the characteristics of the machine.
Page 54: Chucking Operation
CHUCKING OPERATION The chuck is the device that fixes the Chuck workpiece to be machined with the hydraulic or air pressure, and is rotated accompany with workpiece by spindle motor. The workpiece clamped in chuck will be machined by the tool attached to turret.
Page 55: Chuck Operation
Chuck operation Chuck can be operated in manual using switches as listed below that are located on the chucking mode operation panel. According to the shape of workpiece and the conditions of machining, chucking methods can be divided into two kinds of methods as follows. Chucking mode 1) Inward mode (ID mode) As shown in left side, jaw of chuck is...
Page 56: Restrictions In Machine Operation According To The Status Of Chucking
Restrictions in machine operation according to the status of chucking There are some restrictions in machine operation in case of the unclamp status of chuck as follows. - Rotation command of spindle cannot be executed. (However, in case of commanding M-code M31 to release restrictions with regard to chucking, rotation command of spindle can be executed.
Page 57: Chuck Clamp/Unclamp Check
Chuck clamp/unclamp check There are 2 kinds of methods to check whether workpiece is clamped completely or not. - If time elapsed after commanding, judge it as chucking is completed. - Grasping the position of chuck cylinder using proximity sensor, judge it as chucking is completed (option).
Page 58 (2) Method to check chucking by using proximity sensor (option) This is the method to detect current clamp and unclamp status of chuck by means of attaching 2 proximity sensors, which detect the status of chuck, to the opposite end part of chuck (the part of rotary hydraulic cylinder).
Page 59 2) Outward mode (OD mode) SX11, SX12 ;Main chuck proximity sensor In outward mode, the status of chuck will be detected in 3 ways according to the operation status of each sensor. Main chuck SX11 SX12 Clamp status UnClamp status Over clamp Alarm status In above status, if SX12 is "ON"...
Page 60: Chuck Clamp/Unclamp Operation
Chuck clamp/unclamp operation Chuck clamp/unclamp is possible in both of manual and automatic mode. If chuck is clamped, then the lamp in lower side of operation panel shown below will be ON and if unclamped, the lamp will be OFF. Main Chuck Manual operation 1) If the machine satisfies the conditions listed below, the chuck can be operated in...
Page 61 2) Automatic operation Chuck will operate if M-code listed below is commanded when automatic operation is valid. Regarding the finishing method of commanded M-code, refer to "2.10.3 Chuck clamp/unclamp check". Finishing method of M-code M-code MD14512[8].2=0 MD14512[8].2=1 for main chuck Inward Outward SX11 &...
Page 62: Dual Chucking (Option)
Dual chucking (option) According to the requirement, when chuck is clamped, the pressure can be changed in 2 levels. Command method By commanding M-code, the pressure when chuck is clamped or unclamped can be changed. However, dual chucking operation in different system cannot be executed. Change pressure from Change pressure from High to Low...
Page 63 According to the clamp pressure of chuck in clamp status, chucking lamp in operation panel will be operated as follows. Low pressure ; flickering Main chuck clamp High pressure ; ON The setting of actual pressure in low and high pressure can be adjusted using chucking pressure change valve that is attached at the front of machine.
Page 64: Chucking Operation On Spindle Rotating
Chucking operation on spindle rotating In case that spindle is rotating, basically chuck cannot be operated. But for the special cases, using following M-code, chuck can be operated during spindle rotation in automatic operation only. - M31 ; Spindle interlock bypass M-code The operation of M-code listed above is valid only in automatic mode shown in right side.
Page 65: Tool Post
TOOL POST Tool post is the device to attach a few tools, and to change tool used in machining. In general, according to the number of tools, tool post is classified as follows. Octagonal tool post Enable to attach 8 pieces of tools Classification according to the number of tools Decagonal tool post...
Page 66: The Operation Of Tool Post
The operation of tool post Turret index can be commanded in manual and automatically. Turret can be indexed after the machine satisfies the condition as follows. - Machine ready status - The front door is closed (1) Manual operation [Selecting manual mode] Change the machine mode into manual mode by pressing the switch shown in left side.
Page 67 3) Rotating direction command of turret In case that turret is indexed by T-code command, turret will be rotated in direction of the short distance automatically. But in case of using M-code as follows, turret can be rotated in the direction specified.
Page 68 (3) How to activate a long boring bar. If a long boring bar is mounted on the turret. Some interlock functions are needed for safety. If long boring bar function is active, the message “Long Boring Bar Active” is displayed on the top of the screen. And machine has two protective functions to prevent machine collision by the unexpected operation.
Page 69: Coolant Operation
COOLANT OPERATION Coolant used in the machine can be used by means of operation as follows Connecting coolant motor and peripheral device In general, coolant motor, pressure switch and oil skimmer etc. are attached to coolant tank. Connectors for fitting related to coolant are prepared as follows in the lateral side of electrical control cabinet.
Page 70 2) Coolant “OFF” [Coolant “OFF” command] The lamp in start switch shown in left side will be OFF. Press the stop switch shown in left side, then the lamp in switch is ON and coolant stops. Beside the cases above, in case of emergency stop of machine, coolant will stop. And in case of opening the front door, coolant will stop but if the front door is closed again, then coolant will be operated again without additional command.
Page 71: Optional Coolant
Optional Coolant In order to operate optional coolant, the machine should satisfy all of the conditions listed below. - Machine ready status. - The front door is closed. - All of the lamps in coolant operation switches shown in left side are OFF.
Page 72: Cool Jet Coolant Operation
Cool jet coolant operation The setting of machine data listed below should be set to “1”. Set to “0” Do not use cool jet motor. 14512[4].3 Set to “1” Use cool jet motor. (1) Cool jet operation Cool jet is only possible to do automatic command using the M-code listed below. M07 ;...
Page 73: Coolant Flushing
Coolant Flushing (1) Introduction Coolant Flushing is able regardless of tools and materials, and serves to kick the chips slide cover. And line. 2-axis, M device is a option (2) Coolant Flushing operation Coolant Flushing is capable of only automatic operation using the M-code. M138 : Coolant Flushing, Bed shower coolant “ON”...
Page 74: Quick Tool Presetter (Option)
QUICK TOOL PRESETTER (OPTION) This is the device to measure the wearing of tool by means of touch sensor that contacts directly with tool, and to change the offset of tool simply. Touch Sensor Q-Setter Arm In general, quick tool presetter consists of touch sensor, Q-setter arm and arm position detect proximity sensor.
Page 75: Automatic Type Quick Tool Presetter Operation
If turret is inside of teaching position and quick tool presetter operation is performed, then alarm 700197[Q-setter operation inhibited by turret interference ] will occur, please move the axis in safe position (outside of teaching position) for operating the Q-setter. 10.1 Automatic type quick tool presetter operation (1) Manual operation...
Page 76 (2) Automatic operation Command M-code listed below regardless of upper or lower unit selection, then quick tool presetter will be downed or upped. Before commanding, be sure to check whether the interference or collision are occurred or not by executing the command. M76 ;...
Page 77: Manual Type Quick Tool Presetter Operation
(4) Restrictions in case that quick tool presetter is downed In case that quick tool presetter is downed, restrictions in machine operation will be occurred as follows. - Cannot rotate spindle. - Cannot do manual reference point return and rapid traverse of axis. - Feedrate of axis jog will be limited by 10mm/min.
Page 78: Measuring A Tool With A Tool Probe
10.3 Measuring a tool with a tool probe. (1) Procedure 1) Insert the tool that you want to measure. If the tool is to be measured using a tool carrier that can be orientated, then at this position the tool should be aligned in the same way that it will be subsequently measured.
Page 79 6) Press the <CYCLE START> key. The automatic measuring process is started, i.e. the tool is traversed at the measurement feedrate to the probe and back again. The tool length is calculated and entered in the tool list. Whereby the cutting edge position and tool radius or diameter are automatically taken into consideration as well.
Page 80: Calibrating The Tool Probe
10.4 Calibrating the tool probe. To be able to measure your tools automatically, you must first determine the position of the tool probe in the machine area in relation to the machine zero. In case of the X-axis direction, the correct tool length must be obtained first before this proceeding (1) Procedure 1) Change the calibrating tool.
Page 81: Air Blow (Option)
Air blow (Option) Air blow is the device to inject air in order Chuck remove chips that attached workpiece and chuck before and after machining. Air blow can not be operated by manual but be operated by commanding M-code during automatic operation. Air Pipe 11.1 Air blow operation...
Page 82 (1) Air blow operation without spindle rotating. Air blow can be operated by commanding M-code listed below with classification of chuck regardless of upper or lower unit. M14 ; Air will be injected into the main chuck M15 ; Air blow toward the main chuck will stop. Command :M14, then air will be injected through piping and spindle will not rotate.
Page 83: Signal Tower (Option)
SIGNAL TOWER (OPTION) Signal tower is the device to check the current status of machine from the long distance. In general, signal tower listed below will be attached by requirement in turning center. - Signal tower : This consists of green, yellow and red light as a form of tower. 12.1 The machine status according to the light color of signal tower Alarm currently occurs in the machine.
Page 84: Parts Count
PARTS COUNT This is the function to count workpiece that the machining is completed and display. In general, there are two kinds of method by requirement. - Parts count function by means of NC function 13.1 Parts count function (1) Count method If M-code listed below is commanded, the value of parts count will be increased and displayed.
Page 85: Auto Power Off(Option)
AUTO POWER OFF(OPTION) After completing the machining, power of machine will be OFF automatically. In general, if M02 or M30 is commanded, the machining is considered as completing of machining and the power of machine will be OFF. These operations will be done in sequence. However, in case that the machine has the peripheral device listed below, ‘Auto power OFF’...
Page 86: Auto Door(Option)
AUTO DOOR(OPTION) Operator can open /close the front door of machine manually or automatically. Auto door consists of air cylinder for opening/closing the front door of machine and sensor for detecting the status of opening. 15.1 Auto door operation (1) Manual operation [Manual mode selection] Press the switch among switches shown in left side, then the machine mode will be changed into...
Page 87: Chip Conveyor(Option)
CHIP CONVEYOR(OPTION) This is the device to extract the chip that is generated in machining to the outside of machine. Basically in the lateral side of electric control cabinet, the connector is prepared to attach chip conveyor. Classification Spec. of connector in box Wiring No.
Page 88 1) In case of setting MD14512[11].1 to 0” - Conveyor operation ; Command M24 - Conveyor stop ; Command M25 Emergency stop Open the front door 2) In case of setting MD14512[11].1 to 1” - Conveyor operation ; Command M24 - Conveyor stop ;...
Page 89: Part 3 Programming
Part 3 PROGRAMMING M Function M Code List M codes are also called the miscellaneous functions. The M codes described in this chapter are generic ones and all of them are not usable by all machine models. There are also cases that the function of the M code stated below has different function on specific models.
Page 90 DESCRIPTION Remark type type ○ ○ Chip conveyor run ○ ○ Chip conveyor stop ○ ○ Program end & rewind Interlock by-pass for main ○ ○ chuck ☆ ☆ Automatic gear selection ☆ ☆ Gear step 1 command ☆ ☆ Gear step 2 command ☆...
Page 91 DESCRIPTION Remark type type ☆ Dual chucking low clamp ☆ Dual chucking high clamp ○ ○ Main chuck clamp ○ ○ Main chuck unclamp ○ Spindle Axis Mode ○ C-axis low clamp ○ C-axis high clamp ○ C-axis unclamp ☆ ☆...
Page 92 DESCRIPTION Remark type type ☆ INDEX GEAR PIN IN VT1100M ☆ INDEX GEAR PIN OUT VT1100M M100 M101 M102 M103 M104 M105 M106 M107 M108 M109 M110 M111 M112 M113 M114 M115 M116 M117 M118 M119 M120 ☆ M121 CENTER COOLANT A ON VT1100 ☆...
Page 93 DESCRIPTION Remark type type ☆ ☆ M132 Oil mist collector on ☆ ☆ M133 Oil mist collector off M134 M135 M136 M137 BED SHOWER COOLANT ○ ○ M138 BED SHOWER COOLANT ○ ○ M139 M140 M141 M142 M143 M144 M145 M146 M147 M148...
Page 94 DESCRIPTION Remark type type M169 M170 M171 M172 M173 M174 M175 M176 M177 M178 M179 ○ ○ M180 Turret C.W rotation ○ ○ M181 Turret C.C.W rotation M182 M183 M184 M185 M186 M187 M188 M189 M190 M191 M192 M193 M194 M195 M196 M197...
Page 95 DESCRIPTION Remark type type M205 M206 Main spindle coolant blower ☆ ☆ M211 Main spindle coolant blower ☆ ☆ M212 M213 M214 M226 M227 M260 M261 M262 M277 M278 M463 M464 M465 PROGRAMMING | 87...
Page 96 ■ M00 PROGRAM STOP  Function By this command, machine state changes as follows. - Automatic Operation stops temporarily (HOLD) under the state of Cycle Start Switch ON - Spindle, Coolant and Air Blow stop - Manual Clamp/Unclamp are possible - After changing manual mode, spindle turning command is possible.
Page 97 ■ M03 SPINDLE FORWARD ROTATION  Command M03 Sxxxx;  Function Rotate the spindle in the direction of CW. Example of command: M03 Sxxxx ; (Master spindle CW rotation) M1=3 S1=xxxx ; (Main spindle(spindle no. = 1) CW rotation) M2=3 S2=xxxx ; (Milling spindle(spindle no. =2) CW rotation) ...
Page 98 ■ M07 HIGH PRESSURE COOLANT(COOJET) ON  Function It is possible to operate high pressure coolant equipment of the cool jet system. ■ M08 COOLANT ON Operate Coolant connected to Turret.  Condition of Command Operate coolant motor by coolant ON push button switch on operation panel. - When coolant OFF switch is pressed, coolant is impossible to work automatically.
Page 99 ■ M24 CHIP CONVEYOR RUN  Function Chip Conveyor dose work in the CW direction.  Condition of Command When Splash Guard is open, conveyor doesn't work. ■ M25 CHIP CONVEYOR STOP  Function Chip Conveyor in working stops. ■ M30 PROGRAM END &...
Page 100 ■ M52 AUTO DOOR OPEN Open splash guard door automatically in the machine where auto splash guard door is installed. ■ M53 AUTO DOOR CLOSE Close splash guard door automatically in the machine where auto splash guard door is installed. ■...
Page 101 ■ M68 MAIN CHUCK CLAMP  Function Clamp chuck.  Condition of Command Command is impossible during rotating of spindle. With chucking mode, the direction of chuck jaw is different. Clamp main chuck automatically. ■ M69 MAIN CHUCK UNCLAMP  Function Unclamp chuck.
Page 102 ■ M88 C-AXIS LOW CLAMP  Function Clamp C-axis with low pressure.  Condition of Command Command is valid when milling tool spindle is selected. If this command is used with C-axis feed in same block, it will work after axis feed is finished. In the clamp state with low pressure, manual reference point return and jog feeding of C-axis is impossible.
Page 103 ■ M93 SPARE M-CODE EXTERNAL M93 COMMAND ■ M94 SPARE M-CODE EXTERNAL M94 COMMAND  Function M-code in reserve. Output port is reserved. When commanding M91, if a relevant output becomes "ON" and relevant input is responded, M-code is completed. When commanding M92, if a relevant output becomes "ON"...
Page 104 ■ M122 CENTER COOLANT B ON Operate Center coolant connected to the port B located under the tool post. This M-code valid only VT1100 machine. • Function Center coolant B operate in case of Splash Guard, Shutter door close and coolant on switch selected condition by M-code command.
Page 105 ■ M127 STRADDLET TOOL UNCLAMP • Function Unclamp Straddle Tool. • Completion of Command M-code will be finished after the time set in TM26 passed by. • Condition of Function In the case that straddle tool is used, the machine is Gang Type and alarm relating to T-code, Tool does work.
Page 106 ■ M181 TURRET CCW ROTATION  Command M181 can be used as sole command before commanding T-code. In addition, it can be used in the same block with T-code. It is one-shot M-code.  Function When tool index is progress in automatic mode, it will rotate in the direction of CCW(in the front turret) not a short distance.
Page 107: Tool Function (T Function)
Tool Function (T Function) Tool change with T command The T function is used to select the specified tool and to set the coordinate system using the tool offset. (1) Syntax Tool selection: T<number> T=<number> T<n>=<number> Tool deselection: T0=<number> T: Command for tool selection including tool change and activation of the tool Offset <n>: Spindle number as address extension <number>: Number of the tool Range of values: 0 - 32000...
Page 108: Tool Offsets
Tool offsets Workpiece dimensions are programmed directly (e.g. according to the production drawing). Therefore, tool data such as milling tool diameter, cutting edge position of the turning tool (counterclockwise/clockwise turning tool) and tool length does not have to be taken into consideration when creating the program.
Page 109 (1) Syntax Activation of a tool offset data record: D<number> Activate the tool radius compensation: G41 ... G42 ... Deactivation of the tool offsets: D: Command for the activation of an offset data record for the active tool. The tool length compensation is applied with the first programmed traverse of the associated length compensation axis.
Page 110 (2) Multi tool (A turret holder has several edges) Tool list > New tool > spec. tool > Multitool In the ShopTurn program, the direction of spindle rotation and the use of coolant are selected in the TOOL OFFSET screen. Adding the tool edge, it does not apply to individually control.
Page 111: Spindle Function (S Function)
Spindle Function (S Function) The spindle speed is specified in rpm in Address S. The direction of spindle rotation is selected with M3 and M4. M3 = right direction of spindle rotation, M4 = left direction of spindle rotation. The spindle stops with M5. Spindle speed(S), direction of spindle rotation(M3,M4,M5) The spindle speed and direction of rotation values set the spindle in rotary motion.
Page 112: Tool Load Monitoring Function (Option)
Tool Load Monitoring Function (Option) Introduction This manual is about TC software Package. That is applied to our specification. Developed package software function for user convenience features are as follows. (1) Basic concept TLM( Tool load monitoring) protects tool and tool holder from the further damage. If TLM detect the abnormal load during the cutting process, machine will change replacement tool or escape from cutting condition and stop by the level of abnormal load.
Page 113: Basics Operation
(2) Detector procedure TLM Monitoring Process ▶ Tool Enable set : Set the measuring channel, data number, sister tool check ▶ Dimension Recording: Measure the distance detection ▶ Tool Setting: Set the Tool(Distance, Direction, Feed mode, etc.) to be measured. ▶...
Page 114 (1) Button map in AUTO mode (2) Soft button for TLM in SHOP TURN This soft button is for TLM function in SHOP TURN (3) Tool Enable Set If you want to use TLM function, you should set the tool at tool offset screen. 106 | Part 3...
Page 115 ➀ Sister tool number : Sister tool number. ➁ D : Edge number. ➂ Data set: Save number from 1 to 100. If TLM set, number assigned manually. ➃ CH1~CH6: there are up to 6 measurement sections in each Data set. Channel can be assigned manually.
Page 116 (4) TLM program This function can be used in SHOP TURN and ISO. If users want to use TLM function, must execute to 3steps for use. ▶ Step 1: Rec. Dimension step can set the distance to be measured. Demo cutting(w/o workpiece).
Page 117 ➀ Tool load monitoring Function ON(Recording dimension, Recording Current, Monitoring) ➁ Real cutting program ➂ Tool load monitoring Function OFF. (5) Tool Setting This setting can be enabled in AUTO mode only. This setting specifies tool information and distance information. PROGRAMMING | 109...
Page 118 Tool information Tool number, Edge, Tool offset, Radius, Magazine Data set number, TLM Function ON/OFF Work offset number Tool load monitoring range set WCS Geometry Axis -. Enable, Status : Measurement on/off -. Measurement/ Status : Measurement number -. Select Axis : Measurment Axis -.
Page 119 -. Direction : Axis Direction to measure -. Reference : Plane select for detection axis -. G0/G01 : Detection feed selection -. G2/G3 : Detection Circular interpolation selection G331/G332 Detection Tapping advance/retraction selection -. G33 : Detection Thread cutting selection -.
Page 120 -. Reset Tool Data : Delete Tool data at data number -. Calculate Default : Calculate Min/Max current value which contain Tolerances (Refer to Expert setting) -. Assign Data set : Specify number of data set (at Tool enable set screen) -.
Page 121 (6) Air Gap You can specify not detection range at this screen. TLM( Tool load monitoring) protects tool and tool holder from the further damage. If TLM detect the abnormal load during the cutting process, machine will change ➀ Specified zone. Users can be set the air gap number from 1 to 10. ➁...
Page 122 (7) Expert Setting ➀ ▶Factor Min/Max. Tolerance: calculation factor for measured current value. Factor min : 0~100, Factor max : 100~200 ▶Color Load bar ok/Color Load bar alarm: color of axis load (for status display) ▶Calculate Tolerance : Automatically calculate measured current at tool setting screen. must be press soft key ‘Calculate Default’...
Page 123 the tool at tool enable set screen. ▶ Brake Reaction: When tool detects a certain value of off-range, occur alarm screen. (User select, Retract and stop) Stop : If tool broken, display tool broken status screen. And machine stop ➁ Default value, ➂ If press this soft key, set default value ➃...
Page 124: Convenience Function
Convenience Function (1) Tool Analysis This screen can be confirmed such as information on load. ➀ Display measured current value each tool. ➁ Display current tool information. ➂ Select tool. ➃ Display measured current value each tool. ➄ Can be Zoom-in and Zoom-out for ‘➀’. 116 | Part 3...
Page 125 (2) Alarm list This function shows record of abnormal load alarms and it keeps the history of record. ➀ Tool broken Time ➁ Alarm reason, detected axis, alarm reaction ➂ Alarm list delete PROGRAMMING | 117...
Page 126 (3) Data back up Data base or single tool data export to USB-Stick, CF-Card or NC. ➀ All TLM Data or Single tool ➁ Import tool data or Export tool data ➂ If users press Import data or export data, occur text(TLM File Function Export Data). Users can be write the file name and select the folder.
Page 127 (4) Spindle function This function can be used at general turning mode. In generally, the axis load is not equal the value of initial cutting load and the value of end cutting load. As shown the graph, the initial cutting current is about 25[A] and the end cutting current is about 5[A].
Page 129: Part 4 Maintenance
Part 4 MAINTENANCE Enter the final end user data (EUNA) For more information, please contact your local Siemens Precondition At least access level 3 must be set to change the end user final destination data (EUNA). Repair and Service Contract (RSC) SINUMERIK offers an electronic logbook in which all of the activities relating to the Repair and Service Contract (RSC) are saved.
Page 130 The data associated with the machine are displayed in the "Machine logbook". 4) Press the "Change" soft key to open the "Machine identity" dialog box. 5) Select the vertical soft key and enter the contact data of: Manufacturer, dealer and end customer.
Page 131: This Is How You Make A New Entry In The Logbook
This is how you make a new entry in the logbook (1) Generating a new logbook entry In order to log service and diagnostic procedures at the machine, make an entry in the Machine logbook. The activities performed are logged here after each service call. To make a logbook entry, proceed as follows: 1) Select the "Diagnostics"...
Page 132: This Is How You Save The Machine Identity
5) Press the "OK" soft key to save an entry in the logbook. For the following activities, two additional soft keys are available, which generate preconfigured Logbook entries: ① Commissioning completed ② Commissioning completed Once saved, data can no longer be changed. This is how you save the machine identity (1) Saving the machine identity Note...
Page 133 The data are pre-assigned so that a change is not necessary. The "Name" text field is pre-assigned as follows: <Machine name/Number>+<Number of the Compact Flash Card> You now have the opportunity of changing this name. You can enter a comment in the "Comments" text field. Select the following options: - "Version data (.TXT)": Output of the version data in the text format - "Configuration data (.XML)": All information about the machine identity...
Page 134: This Is How You Send The End Use Final Destination Data
 The machine identity was saved and is available on the PC/PG.  The PC/PG is connected with the Internet. Please proceed as follows: 1) Open the Internet Browser on your PC/PG. 2) Connection with EUNA (http://www.siemens.com/sinumerik/register). 3) Select a language and enter an e-mail address: 126 | Part 4...
Page 135 9) If no other files are to be uploaded, press the softkey "continue >". 10) Complete the upload by pressing the "Save" softkey. Note Contact persons worldwide If it was not possible to transfer the file, then please contact your local Siemens Office Contact (http://www.automation.siemens.com/partner) in sales MAINTENANCE | 127...
Page 136: Easy Explanation Of Rsc(Repair Service Contract) Procedure
The Repair Service Contract(RSC) is a contractual service which covers the cost of troubleshooting on Siemens products after the second commissioning on the customer’s site. If you want to know more detail. Please contact regional Siemens. Because the condition of RSC can be changed by Siemens policy.
Page 137 (1) Pre-condition Check the current date and time. 1) Push the ‘Menu select’ button and ‘Setup’ softkey. 2) Push the ‘HMI’ softkey 3) ‘Date Time’ softkey. 4) Check the current date and time 5) Push ‘OK’ softkey MAINTENANCE | 129...
Page 138 (2) Manufacturer information : please refer to Section D 1.1 for more detail Diagnostics→version→Logbook→change→Fill out Machine name/no. & Machine type →OK 1) Push 'Menu Select' button and 'Diagnostics' softkey. 2) Push 'Version' and then 3) 'Logbook' softkey. 4) Push 'Change' softkey. 5) Push 'Manufacturer' softkey.
Page 139 (3) Dealer and Customer information : please refer to Section D 1.1 for more detail 1) Push 'Dealer' softkey. 2) Fill out Dealer information. 3) Push 'OK' softkey 4) Push 'End user' softkey. 5) Fill out Customer information. 6) Push 'OK' softkey 7) Push 'Machine installed' softkey.
Page 140 (4) Getting the identity.xml file. please refer to Section D 1.3 for more detail 1) Insert your USB memory stick at USB socket on the operator panel. And select ‘USB’, 2) Push ‘OK’ softkey, Now, identity.xml file is in your memory stick. (5) Registering the machine data to EUNA database.
Page 141: Nc & Plc Initialization
NC & PLC Initialization Referencing with Absolute Value Encoders The advantage of machine axes with absolute encoders is that the reference point approach required with incremental measuring systems after, for example: Power on of controller (POWER ON) Or Deselection of “Parking” of machine axis Can be omitted after a one-time adjustment operation, and the actual value system of the machine axis is immediately synchronized to the determined absolute position Adjustment...
Page 142: Sequence
Sequence Proceed as follows when for adjustment by entering the reference point value : (1) Set the referencing mode to “Assume the reference point value” ; MD34200 $MA_ENC_REFP_MODE = 0 (2) Move the machine axis in JOG mode to the position enabled to be measured (e.g.,with a laser interferometer) or to a known position (e.g.,fixed stop) Note The machine axis can only be traversed in the direction enabled for referencing with the...
Page 143: Plc Monitoring (Valid For Only S828)
<Short Guide> 1) MD34200 = 0 (Absolute Referencing:0, Incremental :1) 2) Move the axis which being referenced to the referencing position. 3) Input the referenced position value in MD34100. 4) MD34210 = 1 5) Press the reset button on the MCP. 6) Select the reference mode.
Page 144 Screen element Display Meaning Application area Supported PLC program language Name of the active program block Representation : Symbolic name (absolute name) Program status Program is running Stop Program is stopped Status of the application area Symbolic representation Absolute representation Display of the active keys (<INPUT>,<SELECT>) Focus Performs the tasks of the cursor...
Page 145: Turret Service Mode
Turret Service Mode Turret Service Screen (1) Turret Service Screen. Procedure 1) Press the “OFFSET” key. 2) Select the “Operating Parameter “ soft key and “TC service” soft key. 3) The following window opens. 4) Activate the Turret service mode with the <SELECT> key and then Turret service mode is active.
Page 146: Operation In Turret Service Mode
Operation in Turret Service Mode When turret service mode is active, the cycle start of machine is prohibited, The only turret manual operation is possible. (1) Turret clamp/unclamp operation Press “Turret Clamp” soft key (①) then turret is clamped. Press “Turret Unclamp” soft key (②) then turret is unclamped. And you can check the status of input and output of PLC on the “Turret Status”...
Page 147: Service Planner
Service Planner With the “Service Planner”, maintenance tasks have been set up that have to be performed at certain interval (e.g. change coolant). A list is displayed of all the maintenance tasks that have been set up together with the time remaining until the end of the specified maintenance interval.
Page 148: Acknowledging A Maintenance Task
Acknowledging a maintenance task. Acknowledge the message when a maintenance task has been completed. Procedure. (1) Select the "Diagnostics" operating area. (2) Press the menu forward key and then the "Service planner" soft key. The window with the list of all the maintenance tasks that have been set up appears.
Page 149: Easy Extend Function.(Only Available 828D)
Easy Extend Function.(Only available 828D) Easy Extend is a function which setup machine options, so machine options can be easily enabled and activated via user friendly screens(Easy Extend Screen). There are interface signals between machine data and PLC, Easy Extend show the relation between HMI and these machine data.
Page 150 142 | Part 4...
Page 151 MAINTENANCE | 143...
Page 152 144 | Part 4...
Page 153 MAINTENANCE | 145...
Page 154: Machine Data To Enable Machine Options
Machine data to enable machine options Some function is not linked to Easy Extend. So you can change the machine data related to that function. Please refer to following table. 146 | Part 4...
Page 155 MAINTENANCE | 147...
Page 156 148 | Part 4...
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Page 159 MAINTENANCE | 151...
Page 160 152 | Part 4...
Page 161 (MT0006OPES186_v0) MAINTENANCE | 153...

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Siemens PUMA V400/M Operation Manual

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