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LG 86UP8000PTA Service Manual

LG 86UP8000PTA Service Manual

Chassis ub12a

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LED TV
LED TV
SERVICE MANUAL
SERVICE MANUAL
CHASSIS : UB12A
MODEL : 86UP8000PTA / PTB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71795603 (2011-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
Copyright © 2021 LG Electronics Inc. All rights reserved. Only training and service purposes.
86UP8050PVB

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Summary of Contents for LG 86UP8000PTA

  • Page 1 Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
  • Page 2 SOFTWARE UPDATE ................9 BLOCK DIAGRAM .................. 11 EXPLODED VIEW .................. 12 ASSEMBLY / DISASSEMBLY GUIDE ........... 13 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 3 When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 4 - 4 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 6 USB Input My Media(Movie/Photo/Music List) or SVC SPDIF out Optical Audio out Headphone out All input * Depends on the model Ethernet Connect - 6 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 7 23.98 1188 7680*4320 1188 7680*4320 1188 7680*4320 131.87 29.97 1188 8K Model Only. 7680*4320 1188 7680*4320 2376 7680*4320 263.74 59.94 2376 7680*4320 2376 - 7 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 8 UHD DeepColor is On (UHD, 8K 120Hz models only), 2560*1440 182.99 119.99 497.7 Support only when UHD Deep- Color is On - 8 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 9 (6) After finishing the update, it will show a pop-up below the picture. (7) Click “Yes” : Tv will be turn off and on itself - 9 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 10 “The latest version of the SW is available for your TV. Do you want to update now” (3) [Yes] : update starts. [No] : Close the pop-up, check out later - 10 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 11 BLOCK DIAGRAM - 11 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 12 It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 12 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 13 Back Cover Assembly = Module (Holder) + Back Cover (Curling) 283mm 283mm 255mm 255mm 255mm 255mm Screw 19EA Holder 6EA [ 86UP80 ] - 13 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 14 (5) Two people grasp Back Cover and remove Back Cover. - Grasp position : 600~800mm (6) Back Cover handling is refer to 'Back cover handling guide'. 600~800mm 600~800mm <Step2> <Step1> - 14 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 15 → 2 People Grasp : Long side shoulder width 600~800mm → 2 people set up : 4-corner Handling ▪ Two people handling Guide (NG) - 15 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 16 (2) Confirm Latch Assemble part (If Latch is not assemble, Gap and lifting are made.) Gap between B/C and Module Direction of PUSH - 16 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 17 UDM should be guide when attaching sheet (2) Assemble/Fix the SUPPORTER + MODULE Description Q’ty EAJ656877** LCD, Module MEV677000** Insulator MAZ674550** Stand Supporter FAB30016103 Screw - 17 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 18 EAB658162** Speaker, Assembly (4) Assemble/Fix the POWER / MAIN PCB + MODULE. Description Q’ty EAY658955** Power Supply Assy EBT666034** Chassis Assy FAB32418704 Screw - 18 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 19 Pull the SPK harness to the right and attach the tape. Attaching Gasket through B/BRACKET HOLE Description Q’ty RAB33632803 Tape RAB33632804 Tape MDS64952652 GASKET - 19 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 20 When assemble the rear cover, cover from upper side or cover horizontally Description Q’ty ACQ302143** Cover Assy Rear Top FAB31843211 Screw FAB31639801 Screw FAB32838809 Screw - 20 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 21 (11) Fix the POWER CORD + BACK COVER with SCREW. (12) Attach the TAPE. Check the direction Insert to the POWER PCB Description Q’ty EBT* Power Cord Assy FAB31843211 Screw RAB34969902 Tape - 21 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 22 (Remove bridge FFC tape 2 EA before disassembly) 2. Disassemble of Guide panel screw * Disassemble the Screws(Up 9 EA / L 4 EA / R 4 EA) - 22 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 23 * Fix the S-PCB to Panel(use the tape). 5. Disassemble of down Hooks. * Disassemble Hooks with flat stick. 6. Disassemble of Up / Right /Left side Hooks. - 23 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 24 7. Panel and Guide Panel disassembly (Use adsorber) 8. Removal of Sheet and DP Sheet Down * Sheet 1 EA, DP 1 EA 9. Removal of DPS(38 EA) - 24 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 25 * Be careful not to damage the reflector sheet 11. Removal of Wire and LED Array * Disconnect the wire CNT first and remove the LED array from both ends. - 25 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 26 * Assemble the reflector sheet bellow the lens with your fingers * In the case of corner and center, place the side marked UP on top. - 26 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 27 * There is chamfer in the lower left corner of the DP. 5. Assemble the Panel and Guide Panel(use adsorber) * Assemble the upper left/right first and assemble the bottom left/right. - 27 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 28 8. Assemble the case top screws * Bottom side screws 11 EA. * When the left and right ends, hold case top by hand. - 28 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 29 - Guide Panel Screws(Up 9 EA / L 4 EA / R 4 EA) Cover Shield Screws(Left 4 EA / Center 1 EA / Right 4 EA). - 29 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 30 TROUBLE SHOOTING GUIDE Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 31 E. Noise Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 32 ☞A4 & A2 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 33 ☞A18 Check various Check and No Video/ Normal voltages of Power replace No audio voltage? Board (13.2V…) MAIN B/D Replace Power Board and repair parts Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 34 1. Reconnection 2. Install Booster S/W Upgrade Contact with signal distributor Normal or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 35 Replace Main/T-con B/D error normal cable Request repair for external device/cable Check external External HDMI device and Replace Main/T-con B/D device/ Cable error cable normal Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 36 Replace screen? HDMI/ Screen (Check normal operation of Main /T-con normal? External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 37 Measure voltage of each output of Power B/D Normal? Normal Replace Main B/D voltage? Normal Check ST-BY 7.8V Close voltage? ☞A18 Replace Power B/D Replace Power Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 38 Replace Main B/D Normal? Abnormal Check for all phase Replace Power B/D Abnormal power out Fix A/C cord & Outlet and check each phase out Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 39 Reboot by SW down load function UNKNOWN No meaning (same as initial value) COMP_END OLED threshold voltage degradation(Compensation) completes. PNWASHDONE Power off by panel noise wash function complited. (OLED) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 40 13.2V of Power Screen normal voltage Speaker off Board Cancel OFF Replace Power Board and repair parts Check Replace MAIN Board Disconnection Speaker disconnection Replace Speaker Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 41 (In case of Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 42 Replace Main B/D (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 43 “00.00”? Replace MR21 Close Change the RF Receiver assy * If you conduct the loop at 3times, change the MR21. Or RF Receiver Cable Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 44 1pin Main B/D INSTART menu “NG”? ☞A24 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value Close is “NG”? Change the Wifi assy Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 45 Recognition error - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in Recognition external device/cable accordance error with technical information Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 46 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 47 Revised date Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace remote control damage Stand Replace stand dent Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 48 Exchange Module (1) ~ (3) Inverter/ Module A-8/11 A-9/11 ~ Only using Exchange T-Con (1) ~ (2) T-con model A-10/11 Exchange Power Board(PSU) A-11/11 Continue to the next page Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 49 Motion Remote operation checking method How to use the Service remote control A24-A26 E. Etc Check items after Main B/D replacement Adjustment Test pattern - ADJ Key Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 50 Check LCD back light with naked eye Content date After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 51 2. Enter into White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 52 All Setting  General  Programmes  Programme Tuning & Settings  Manual Tuning When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 53 Version checking method Content date <ALL MODELS> 1. Checking method for remote control for adjustment Version RELEASE Press the IN-START with the remote control for adjustment Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 54 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 55 Revised Content connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 56 A. Video error_Color error symptom date Revised Content Check Link Cable(Vx1/EPI) reconnection condition date Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 57 Screen darkness to disconnection of the FFC cable pin. G color transient due to poor FFC cable CABLE G Color Excessive connection A - 1/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 58 CABLE Color spread FFC connection problem CABLE Color spread FFC connection problem Due to foreign substance within CABLE Screen stop FFC PIN A - 2/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 59 Main IC problem Main Dark picture Dark left-side screen Top/bottom screen part Main Broken picture Picture problem due to tuner Inner side quality problem A - 3/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 60 Screen spread Screen corner appears blurry Main Color Spread Color spread on the screen Main Blurry Screen Blurry picture on the screen A - 4/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 61 Screen picture spread problem Screen problem No problem at the initial stage. Right-side Main During Heat run, right-side picture picture problem problem A - 5/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 62 BLU internal foreign matter inflow MODULE Internal matter 6 block image broken MODULE Image broken MODULE Image broken Screen sync signal broken A - 6/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 63 BLU Vertical spreading on cube screen in no MODULE Vertical smear signal MODULE Over color Screen contour part brightly Over color A - 7/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 64 Center of the screen 1 block dark MODULE Screen darkness MODULE Vertical bar Center Vertical Bar Darkness at the MODULE bottom of the MODULE internal BLU breakage screen A - 8/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 65 T-Con is defective and the picture below T-CON image broken the screen is broken A - 9/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 66 The entire screen is dark and bit noise T-CON Image Broken occurs The entire screen is dark and bit noise T-CON Image Broken occurs A - 10/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 67 Appendix : Exchange Power Board (PSU) No Light No picture/Sound Ok A - 11/11 Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 68 Established B. Power error _No power symptom date Revised Content Check front Power Indicator date ST-BY condition: On or Off Power ON condition: Turn Off Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 69 - SET On : 13.2V - SET St-by : 8.4V 4. LED voltage Check : P801 1 pin(LED-), 7 pin(LED+) SK100 (AC input) All condition meets, Power Board OK. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 70 <ALL MODELS> RELEASE Entry method 1. Press the IN-START button of the remote control for adjustment. 2. Check the entry into adjustment item 3. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 71 1. Press the Setting button on the remote control. 2. Select the Sound function of the Menu. 3. Select the Sound Out. 4. Select TV Speaker. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 72 3. Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 73 2. Check the standby 3.5V on the terminal 6 pin. (③) 3. AS checking the Pre-Amp(IR LED light), the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 74 Checking order 1. Check BT/Wifi cable condition between BT/Wifi assy & Main board.(Check ① and ②.) 2. Check the 3.5V on the terminal 22. (③) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 75 Standard Repair Process Detail Technical Manual Error Established E. Etc symptom date Revised Content How to use the Service remote control date 1. How to access the remote control RELEASE Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 76 Digital EYE function ON/OFF For some Model, access to the Test Pattern TILT Used for screen tilting change (Access to the old PDP control mode) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 77 Connects to external input 1,2,3 COMP1,2 (Added function) Connects to Component 1,2 HDMI1,2,3,4 Connects to HDMI 1,2,3,4 (Add function) DVI (Add function) Connects to DVI Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 78 - Record the R, G, B (GAIN, Cut) value of the color temperature before main board replacement. After replacing the main board, key in the recorded value. Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 79 You can view 9 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) Copyright © 2021 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

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