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ORDER NO. MD0105096C2 CD Stereo System SA-AK22 Colour (S)... Silver Type Area (E)... Europe (EB)... Great Britain (EG)... Germany and Italy TAPE SECTION : SG-2W MECHANISM SERIES CD SECTION : RAE0152Z-3 TRAVERSE DECK SERIES Specifications Q Q Q Q AMPLIFIER SECTION...
SA-AK22 3 Accessories Remote Control Transmitter FM indoor antenna (E,EB) FM indoor antenna (EG) AC mains lead (E,EG) AC mains lead (EB) AM Loop antenna Antenna Plug Adaptor (EB)
SA-AK22 4 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK22 5 Precaution of Laser Diode Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 780 nm Maximum output radiation power from pick up : 100 µW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.
SA-AK22 8 Disassembly and Main Component Replacement Procedures “ATTENTION SERVICER” Some chassis components may have sharp edges. Be careful when disassembling and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
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SA-AK22 8.1. Disassembly Procedure For Each Major P.C.B. checking 8.1.1. Checking of the Main, Transformer, Panel and Deck P.C.B. Step 5 Turn locating pin on both sides 90°. (Locating pin need Step 2 Remove the top cabinet. not to be bent back.) Step 3 Remove the T-bracket.
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SA-AK22 Step 9 Remove the CD lid in the direction of the arrow. Step 7 Use a hexagonal wrench and turn clockwise to release the tray. Step 8 Pull the CD tray in the direction shown above. Step 11 Release the two catches shown above to remove the...
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SA-AK22 Step 12 Connect back the wire to CN302, CN303 and CN304. a FFC wire (REEX0137) to connect CN1 to CN309. Use the extension wire (REXX0261) to connect to CN502. Use 8.1.2. Checking for Panel, Main and Deck P.C.B. Step 1 Remove 2 screws each side.
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SA-AK22 8.1.3. Checking for Power P.C.B. 8.2. Main Component Replacement Procedures 1. Replacement of the Traverse Deck Step 4 Widen the 3 bosses with a flat screwdriver and pull out the 3 pins. Then remove the Traverse Deck. Step 1 Follow the procedures in ‘Disassembly of the Traverse Unit’...
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SA-AK22 in the direction of the arrow 1, and then pull out the flexible cable in the direction of the arrow 2. Note: Insert a short pin into the flexible cable for traverse unit. • • • • Installation of the CD servo P.C.B. after replacement Step 1 Connect the FFC board.
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SA-AK22 8.3. Disassembly and assembly of the Traverse Unit Step 1 Push the lever from position A to B. Step 2 Pull the stopper (black) in the direction of arrow 1 and push the lever in the direction of arrow 2.
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SA-AK22 8.4. Disassembly and assembly of the Disc Tray Step 5 Rotate the hexagonal wrench in the direction of arrow (clockwise), and then open the disc tray fully. Step 2 With lifting the claw in the direction of arrow 1, draw the clamp SW P.C.B.
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SA-AK22 Step 1 Slide the drive rack fully in the direction of arrow. Step 4 Holding the disc tray manually, rotate the pulley gear in the direction of arrow. Step 5 Rotate the gear 5 or 6 times manually, and then push the disc tray.
SA-AK22 9 Self-Diagnostic Function 9.1. Self-diagnostic display This unit is equipped with a self-diagnostic display function which, if a problem occurs, will display an error code corresponding to the problem. Use this function when performing maintenance on the unit. 9.2.
SA-AK22 9.4. CD Mechanism Test (F15, F26, F16, F17, F27, F28, F29, H15) 1. Press “CD”. 2. Press “OPEN/CLOSE (1)” and place a CD. 3. Press “OPEN/CLOSE (1)” to close the tray. 4. Press “OPEN/CLOSE (5)” and wait until the tray is open.
SA-AK22 10.3. Power Supply related error detection Error Error Problem condition Display POWER AMP When POWER is switched on, power become off automatically. output abnormal During normal operation, if DC DET become L, PCNT shall become L and the error display on the left shall be displayed. (IC501) 11 CD Test Mode Function This CD test mode is provided to check CD unit without connecting to changer loading mechanism.
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SA-AK22 4. After alignment, assure that the output frequency of the DECK 1 FWD are within ±60 Hz of the value of the output frequency of DECK 2 FWD. 12.1.3. Bias Frequency Adjustment (Deck 1/2) 1. Set the unit to “AUX” position.
SA-AK22 14 Terminal Function of IC’s 14.1. IC701 (AN8885SBE1) Servo Amplifier Pin No. Mark Function Pin No. Mark Function Tracking signal input 1 /RFDET NRFDET output (“L” : detection) Tracking signal input 2 PDOWN Power-down input Power supply OFTR OFTR output Focus signal input terminal 1 N.C.
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SA-AK22 14.2. IC702 (MN662790RSC) Servo processor/ Digital signal processor/ Digital filter/ D/A converter Pin No. Mark Function Pin No. Mark Function BCLK N.C. Off-track signal input ("H" : off track) LRCK N.C. TRCRS Track cross signal input SRDATA N.C. /RFDET RF detection signal input ("L"...
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SA-AK22 Pin No. Mark Function Pin No. Mark Function OUTR Right channel audio signal PSEL Test terminal (connected to output Gnd) RSEL RF signal polarity assignment MSEL SMCK oscillating frequency input (at "H" level, RSEL="H", designation input (“L”:4.2336 at "L" level, RESL="L") MHz, “H”:8.4672 MHz)
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SA-AK22 14.4. IC600 (M38B79MFA158) System Microprocessor Pin No. Mark Function Pin No. Mark Function DECK2 Tape mecha condition input ECONO Main transormer control (Half2/Reci_F/Mode/Reci_R) output for economy mode KEY3 Key 3 input RESTSW CD limit SW input for the most inner point (Active Low)
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SA-AK22 FILTER FILTER H_OUT_L(R) (10) (13) (14) IC302 M5218AP Q400(Q200) (31) BUFFER MUTING OUTL(R) 45(46) INLC(R) HP_L(R) 51(52) RECL(R) 43(44) IC301 INLB(R) BH3874AKS2 AUDIO SOUND PROCESSOR 47(48) INLD(R) JK305 Q450 (Q250) MUTING FROM CD UNIT SWITCH 41(42) CD SIGNAL INLA(R)
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SA-AK22 SIGNAL LINES MAIN SIGNAL LINE CD SIGNAL LINE AM SIGNAL LINE PLAYBACK SIGNAL LINE FM OSC SIGNAL LINE AM OSC SIGNAL LINE FM & AM SIGNALS LINE RECORDING SIGNAL LINE FM SIGNAL LINE ) indicates Pin No. of right channel...
SA-AK22 16 Schematic Diagram • • • • The voltage value and waveforms are the reference voltage (All schematic diagrams may be modified at any time with the of this unit measured by DC electronic voltmeter (high development of the new technology) impedance) and oscilloscope on the basis of chassis.
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SA-AK22 SCHEMATIC DIAGRAM -1 : CD SIGNAL LINE : +B SIGNAL LINE CD SERVO CIRCUIT R701 OPTICAL PICKUP CIRCUIT Q701 C701 2SA1037AKSTX 6.3V33 3.2V C703 LASER POWER DRIVE LASER DIODE Q701 6.3V100 CN701 2.7V ((2.3V)) 0.9V ((2V)) C704 R750 LD GND...
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SA-AK22 SCHEMATIC DIAGRAM - 2 : CD SIGNAL LINE : +B SIGNAL LINE CD SERVO CIRCUIT R717 C727 50V1 C725 1000P R721 C726 1000P R718 C728 50V1 C731 6.3V220 CN702 C730 LCH OUT C733 C732 6.3V220 A.GND C754 470P RCH OUT...
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SA-AK22 SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE : FM/AM SIGNAL LINE MAIN/TUNER CIRCUIT Q106 Q101 KRA102MTA Q106 2SC2058SPTA R104 POWER SUPPLY CONTROL...
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SA-AK22 SCHEMATIC DIAGRAM - 4 : +B SIGNAL LINE : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : RECORD SIGNAL LINE : CD SIGNAL LINE PANEL CIRCUIT (CP605) ON SCHEMATIC DIAGRAM-8 MAIN CIRCUIT CN303 20 19 18 17 16 15 14 13 12 11 10...
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SA-AK22 SCHEMATIC DIAGRAM - 5 : -B SIGNAL LINE : MAIN SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT (CP607) ON SCHEMATIC MAIN CIRCUIT DIAGRAM-8 CN302 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10...
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SA-AK22 SCHEMATIC DIAGRAM - 6 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE MAIN CIRCUIT (-29.86V)<-29.85V> (-44.1V)<-43.8V> -29.89V((-29.84V)) -43.9V((-42.9V)) RL1N4003S-P [-29.94V] [-44.2V] R332 D313 Q308 C359 R331 (-30.45V) 2SB621ARSTA 0.01 4.7K <-30.48V> C360 -30.5V REGULATOR ((-30.44V))
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SA-AK22 SCHEMATIC DIAGRAM - 7 : +B SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT FL600 RSL0314-F C600 35V22 TACT SWITCH (1) CIRCUIT Z940 RCDGP1U26XV REMOTE CONTROL SENSOR C941 0.01 D949 C940 SLR325DCT31 1000P Q600 (9.21V)<9.22V> (9.21V)<9.21V> R949 9.21V((9.16V)) 9.2V((9.15V)) D949 [9.21V]...
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SA-AK22 SCHEMATIC DIAGRAM - 8 : +B SIGNAL LINE : MAIN SIGNAL LINE DECK CIRCUIT (CN1001) ON : -B SIGNAL LINE : CD SIGNAL LINE SCHEMATIC DIAGRAM-10 PANEL CIRCUIT H600/W600 Q603 2SA933SSTA SWITCH DECK +6V SUPPLY C634 R652 R651 35V22...
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SA-AK22 SCHEMATIC DIAGRAM - 9 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE DECK CIRCUIT R1055 2.2K C1038 R1098 220P R1017 8.2K CS1001 R1095 100K R1032 R1015 HEAD C1015 C1012 C1034 R1039...
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SA-AK22 SCHEMATIC DIAGRAM - 10 : +B SIGNAL LINE : -B SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT (CN304) ON SCHEMATIC DIAGRAM-4 DECK CIRCUIT H1001/W1001 10 9 R1072 R1077 R1074 C1057 C1058 C1060 50V3.3 R1069 4700P 6.8K...
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SA-AK22 SCHEMATIC DIAGRAM - 11 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE POWER CIRCUIT IC500 IC500 RSN3502C-P POWER IC C557 C558 0.047 0.047 Q514-Q515 R539 C539 C537 R525 KTC3199GRTA 1000P 6.3V220 330K AGC CONTROL SWITCH...
SA-AK22 17 Printed Circuit Board Note: Circuit board diagrams may be modified at any time with the development of new technology. CD SERVO P.C.B (REPX0192D) (RF) TP20 X701 TJ701 TP23 C717 R714 TP19 TP21 TP29 C716 C721 R709 C744 TP24...
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SA-AK22 AC TRANSFORMER P.C.B. (REPX0256C...EG) CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B T501 (POWER TRANSFORMER) RL502 D570 D571 C572 D576 D572 R589 R590 R586 R584 Q572 R588 CN501 CN502 AC TRANSFORMER P.C.B. (REPX0256D...E/EB)
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SA-AK22 SUB-TRANSFORMER P.C.B. (REPX0256C...EG) (REPX0256D...E/EB) CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B PRIMARY SECONDARY JK500 L500 J575 AC IN 230V...EG J576 230V-240V...E/EB 50HZ J577 J578 T502 (POWER TRANSFORMER)
SA-AK22 20 Parts Location and Replacement Parts List Notes: • • • • Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used.
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SA-AK22 20.1.2. Deck Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks CASSETTE DECK RED0067 HEAD BLOCK UNIT RED0068 R/P HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDR0029 RELAY PULLEY...
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SA-AK22 20.2. CD Loading Mechanism (RD-DAC026-S) 20.2.1. CD Loading Mechanism Parts Location...
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SA-AK22 20.2.2. CD Loading Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks TRAVERSE DECK XTN2+6G SCREW RMX0141 PUSH SPACER RML0517 TIMING LEVER RMQ0749 UPPER SPINDLE RML0516 PLUNGER LEVER...
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SA-AK22 20.3. Cabinet 20.3.1. Cabinet Parts Location...
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SA-AK22 20.3.2. Cabinet Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks CABINET AND CHASSIS RKFX0086-KB CASS. HOLDER (R) [MAVD] RKMX0057-S TOP CABINET (BENT) REEX0129 14P FFC RKWX0148-AB CASS WIN (L)
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SA-AK22 20.4. Component Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks PRINTED CIRCUIT BOARDS Q517 2SD2144STA TRANSISTOR Q518 2SA933SSTA TRANSISTOR REPX0192D CD SERVO P.C.B. [M](RTL) Q519 KTA1046 TRANSISTOR REPX0232E MAIN/TUNER P.C.B.
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D522 RVD1SS133TA DIODE S958 EVQ21405R SW PLAY/REC TIMER D526 MTZJ15CTA DIODE S959 EVQ21405R SW CLOCK/TIMER D529 RVD1SS133TA DIODE S960 EVQ21405R SW RDS...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks Z501 ERZV10V511CS ZENER Z940 RCDGP1U26XV LOW CURRENT 1MA RESISTORS Z971 EXBF7L355SYV RADA RESISTOR Z1001 RGSD12A1445T SENSOR ERDS2TJ102T 1K 1/4W Z1002 RGSD12A1445T...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R301 ERJ3GEYJ104V 100K 1/16W R512 ERDS2TJ103T 10K 1/4W R302 ERJ3GEYJ154V 150K 1/16W R513 ERDS2TJ683T 68K 1/4W R303 ERJ3GEYJ103V 10K 1/16W R514 ERDS2TJ222T 2.2K 1/4W...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R623 ERDS2TJ152T 1.5K 1/4W R704 ERJ3GEYJ102V 1K 1/16W R624 ERDS2TJ223T 22K 1/4W R705 ERJ3GEYJ154V 150K 1/16W R625 ERDS2TJ102T 1K 1/4W R706...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R992 ERDS2TJ102T 1K 1/4W R1079 ERJ3GEYJ472V 4.7K 1/16W R993 ERDS2TJ102T 1K 1/4W R1080 ERJ3GEYJ472V 4.7K 1/16W R994 ERDS2TJ121T 120 1/4W R1081...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C227 ECUV1H681KBV 680P 50V C429 ECUV1H101KCV 100P 50V C228 ECEA1CKA100B 10 16V C430 ECUV1H470JCV 47P 50V C229 ECUV1H101KCV 100P 50V C431...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C625 ECBT1H561KB5 560P 50V C919 ECBT1H101KB5 100P 50V C626 ECBT1H561KB5 560P 50V C920 ECBT1E223ZF5 0.022 25V C627 ECBT1H561KB5 560P 50V C921 ECBT1E223ZF5 0.022 25V...
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SA-AK22 Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks CHIP JUMPER RJ730 ERJ3GEY0R00V 0 1/16W RJ731 ERJ3GEY0R00V 0 1/16W RJ701 ERJ6GEY0R00V 0 1/10W RJ732 ERJ3GEY0R00V 0 1/16W RJ702 ERJ6GEY0R00V 0 1/10W...
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SA-AK22 20.6. Packaging Printed in Singapore P010500001 D/H/K/J/N/L/PRT...