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Sealey PP40H.V2 Instructions Manual
Sealey PP40H.V2 Instructions Manual

Sealey PP40H.V2 Instructions Manual

Plasma cutter inverter 40amp

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thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
refer to
fire
instruction
Hazard
manual
1. saFetY
electrical saFetY
1.1.
WarninG! it is the user's responsibility to check the following:
check all electrical equipment and appliances to ensure that they are safe before using. inspect power supply leads, plugs and
all electrical connections for wear and damage. sealey recommend that an rcd (residual current device) is used with all electrical
products. You may obtain an rcd by contacting your local sealey dealer.
if the Plasma cutter is used in the course of business duties, it must be maintained in a safe condition and routinely PAt (Portable
Appliance test) tested.
electrical safety information, it is important that the following information is read and understood.
ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. regularly inspect
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power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse -
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see fuse rating in these instructions.
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DO nOt pull or carry the appliance by the power cable.
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DO nOt pull the plug from the socket by the cable.
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DO nOt use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or replaced immediately by a
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qualified electrician.
if the cable or plug is damaged during use, switch the electricity supply and remove from use.
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Ensure that repairs are carried out by a qualified electrician.
A) connect the Green/YelloW earth wire to the earth terminal 'e'.
B) connect the BroWn live wire to the live terminal 'l'.
c) connect the Blue neutral wire to the neutral terminal 'n'.
ensure that the cable outer sheath extends inside the cable restraint and that the
restraint is tight.
Sealey recommend that repairs are carried out by a qualified electrician.
1.2.
General saFetY
WarninG! Reminder, the electrical installation of the plasma cutting unit must only be carried out by a qualified electrician.
WarninG! Be very cautious if using a generator to power the inverter. the generator must be self regulating and stable with regard
to voltage, waveform and frequency. the output must be greater than the power consumption of the inverter. if any of these
requirements is not met the electronics within the inverter may be affected.
WarninG the use of an unregulated generator may be dangerous and will invalidate the warranty.
WarninG! the inverter may produce voltage surges in the mains supply which can damage other sensitive equipment
(e.g. computers). it is recommended that the inverter is connected to a power supply that does not feed any sensitive equipment.
ensure if an extension reel is used it should be as short as possible and fully unwound before connection. A reel with an rcd fitted is
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preferred since any appliance plugged into it will be protected. the cable core section is important and should be at least 1.5mm²,
but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output
sockets, we recommend the use of 2.5mm² section cable.
DANGER! Direct contact with the plasma inverter circuit or torch is dangerous. You MUST unplug the inverter from the mains power
supply, before connecting or disconnecting cables or performing maintenance or service.
Keep the plasma inverter, cables and torch in good condition. Take immediate action to repair or replace damaged parts.
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use recommended parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
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only use the cutting torch provided and ensure that any replacement is of the same type.
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use the plasma inverter in a suitable work area. ensure that the area has adequate ventilation as cutting fumes are harmful.
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for enclosed areas we recommend the use of an air and smoke extraction system. if you are not able to provide adequate
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extraction and/or ventilation, wear a respirator suitable for protection against toxic fumes, smoke and gases.
ensure that there are no obstructions to the flow of clean cool air and ensure that there are no conductive dusts, corrosive vapours
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or humidity which could enter the unit and cause serious damage.
© Jack sealey limited
instructions for
plasma cutter inverter 40amp
pp40H.v2
model no:
Arc rays
electric shock
Wear protective
Hazard
eye protection
Original Language Version
fumes / Gases
Hot surfaces
use in ventilated
Wear Protective
area
Gloves
tHe plasma inverter
must Be cOnnecteD tO a
32amp supplY FOr
maXimum Output
PP40H.V2 | issue2(sP) 03/02/17
magnetic fields
Produced
230v 1ph

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Summary of Contents for Sealey PP40H.V2

  • Page 1 IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Specifications

    (pack Qty.): ......PP40H.V2.n (5) diffuser (pack Qty.): ........PP40H.V2.d (5) safety cap (pack Qty.): ....... PP40H.V2.sc (2) 4. set up anD cOntrOls WarninG! Before operating the machine ensure that you read, understand and apply section 2 safety instructions. ensure that the ‰...
  • Page 3 Air supply regulator Handle current adjust Power on green led Pressure gauge Warning temperature amber led connection to torch Pilot arc connection Power cable Work piece 3 pin connection connection PP40H.V2 | issue2(sP) 03/02/17 Original Language Version © Jack sealey limited...
  • Page 4: Air Supply

    7.3.1. manually dismantle the torch nozzle head. 7.3.2. cap (fig.5). clean cap and check to ensure it is not damaged (including distortion, burns, cracks). if in any doubt, replace. Original Language Version © Jack sealey limited PP40H.V2 | issue2(sP) 03/02/17...
  • Page 5: Troubleshooting

    (see sections 4, 5 excessive pilot arc ignitions in the air. & 7). nozzle holder damaged. do not casually turn the torch on and off. change the nozzle holder. Original Language Version © Jack sealey limited PP40H.V2 | issue2(sP) 03/02/17...
  • Page 6: Ratings Plate

    However, metallic components bonded to the workpiece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time. the operator should be insulated from all such bonded metallic components. Original Language Version © Jack sealey limited PP40H.V2 | issue2(sP) 03/02/17...
  • Page 7 NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. impOrtant: no liability is accepted for incorrect use of this product. WarrantY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. sole uK distributor, sealey Group. 01284 757500 www.sealey.co.uk Kempson Way, suffolk Business Park, Bury st.