Craftsman 917.27076 Owner's Manual
Craftsman 917.27076 Owner's Manual

Craftsman 917.27076 Owner's Manual

18.5 hp electric start 42" mower automatic lawn tractor

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Owner's Manual
£RAFTSMAN °
185 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No
917.270760
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsmen
Help Line
5 am - 5 pm, Mon - Sat
Seam, Roebuck and Co, Hoffman Estates, II 60179
Visit our Craftsman website:wv, w sears corn/craftsman

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Summary of Contents for Craftsman 917.27076

  • Page 1 CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Seam, Roebuck and Co, Hoffman Estates, II 60179 Visit our Craftsman website:wv, w sears corn/craftsman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsmen...
  • Page 2 Sears will replace the battery at no charge. War- ranty service is available free of charge by taking your Craftsman your nearest Sears Service Center. charge will apply. This warranty...
  • Page 3: General Operation

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting.
  • Page 4 • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching corners, shrubs, trees, or other objects that may obscure vision.
  • Page 5: Product Specifications

    CASE SIZE:U1R 27-35 FT. LBS BLADE BOLT TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible depend- ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Center.
  • Page 6 Steering Wheel Adapter (1) Large Flat Washer (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys (2) Keys Steering Wheel Steering Sleeve Wheel Insert (1) Hex Bolt 5/16-18 x 1-1/4 Seat Video Cassette Slope Sheet "-'t Extension Shaft teering (1) Hex Bolt 3/8-16 x 1...
  • Page 7: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. tractor all parts and hardware you assemble must be tightened securely. correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 8 HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
  • Page 9 • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow.
  • Page 10 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. ,/" No remaining loose parts in carton. •/ Battery is properly prepared and charged.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE ATTACHMENT REVERSE CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION DANGER, KEEP HANDS AND FEET AWAY REVERSE FORWARD OIL PRESSURE...
  • Page 12 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Attachment Clutch Lever Ammeter Choke Contro[_ Throttle Clutch/ Brake Pedal Free Wheel Control Our tractors conform to the safety standards of the American National Standards AMMETER - Indicates charging (+) or...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14: To Operate On Hills

    These heights are approximate vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
  • Page 15: To Start Engine

    • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck...
  • Page 16 • Insert key into ignition and turn key clockwise to "START" position release key as soon as engine starts. Do not run starter continuously more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again.
  • Page 17: Mowing Tips

    • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position.
  • Page 18: Maintenance

    MAINTENANCE SCHEDULE AS YOU COMPLETE REGULAR SERVICE e::;o.+::lon Check Operator presence Intedock Systems Check for Loose Fasteners Lubdcstion Chart Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Odve Belt(s) Tension Check Engine Oil Level Change Engine Oil Clean Air Filter...
  • Page 19: Brake Operation

    TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
  • Page 20 Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry.
  • Page 21: Clean Air Intake/Cooling Areas

    CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every t00 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.
  • Page 22 CLEANING of all foreign matter. i Clean engine, battery, seat, finish, etc. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. CAUTION: Before performing • Depress clutch/brake pedal fully and set parking brake. •...
  • Page 23 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tiros are over or underinflated, you will not properly adjust your mower.
  • Page 24 TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual).
  • Page 25 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward.
  • Page 26 TO START ENGINE WITH A WEAK BA'n'ERY CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY"...
  • Page 27: Interlocks And Relays

    INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse, The fuse holder is located behind the dash.
  • Page 28: Engine Oil

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _lb CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 29: Troubleshooting Chart

    TROUBLESHOOTING CHART CAUSE PROBLEM Will not start • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded, • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel, • Loose or damaged wiring. •...
  • Page 30 TROUBLESHOOTING CHART CAUSE )ROBLEM Loss of power • Build-up of grass, leaves and trash under mower. (Continued) • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. •...
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE Poor grass • Engine speed too slow. discharge •Travelspeedtoofast. • Wetgmss. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. , •...
  • Page 33 TRACTOR SCHEMATIC RE° Illll RE° _)AMMETER CLUTCH I BRAKE --_,G IGNITION SWITCH BLUE IGNITION SWITCH - - MODEL NUMBER 917.270760 BATTERY FUSE ' ,(>€--- SOLENOID (PEDAL UP) (OPTIONAL) IGNITION UNIT FUEL = CHN_GitIG SYSTEM OUTPJT L---- FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) NON-REMOVABLE CONNECTIONS REMOVABLE...
  • Page 34 TRACTOR-- ELECTRICAL MODEL NUMBER _)17.270760...
  • Page 35 TRACTOR ELECTRICAL KEY PART 163465 74760412 156417 153664 166182 4152J 4799J 146147 166180 73510400 4207J 121305X 163968 140403 170217 71110408 131563 145673 122822X 141940 NOTE: All component dimensions 1 inch = 25.4 mm -- MODEL NUMBER 917.270760 DESCRIPTION Battery Bolt, Hex Head 1/4-20 unc x 3/4 Case, Battery Mech Hinge Switch, Interlock Push-In...
  • Page 36: Chassis And Enclosures

    TRACTOR -- MODE L NUMBER 917.270760 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR CHASSIS AND ENCLOSURES KEY PART 169830 169061 17060612 155272 168337X013 STD533710 155927 145660 172107X010 144983X558 126938X 19131312 STD541437 156725X558 155217X599 164918X558 139978 17490508 169834 73800400 19091416 145201 161464 145202 STD522507 162266 72140606 154798 7368O600 165867 154966 154207 156524 170165 17670508 17670608 165919...
  • Page 38: Ground Drive

    TRACTOR -- MODEL NUMBER 917.270760 GROUND DRIVE ., 151 • 51 i'39...
  • Page 39 TRACTOR -- MODEL NUMBER 917.270760 GROUND DRIVE KEY PART DESCRIPTION Transaxle (See Breakdown) Hydro Gr 314-0510 165866 Rod Shift Fender Adjust STD561210 Pin Cotter 1/8 x 1 CAD 10040400 Washer Lock Hvy Helical 74490544 Bolt Rex FIgHd 5/16-18 x Gr. 5 STD541431 Nut Lock Hex W/Ins.
  • Page 40 TRACTOR -- MODEL NUMBER 917.270760 STEERINGASSEMBLY -'-'------ Is3 • 37-----t i...
  • Page 41: Steering Assembly

    TRACTOR-- STEERING ASSEMBLY KEY PART 139768 154427 169840 169839 6266H 121748X 19272016 12000029 3366R 169832 STD551137 136618 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054x428 121749X 153720 121232X 6855M STD541431 74780520...
  • Page 42 TRACTOR -- MODE L NUMBER 917.270760 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR -- MODEL NUMBER 917.270760 ENGINE KEY PART DESCRIPTION 169387 Control, Throttle 17720410 Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Briggs Model 407777-0121 -E3 149723 Muffler, Asm. Twin Lo-Tone 160589 Pipe Exhaust Intek 20 RH 159955 Pipe Exhaust Intek 20 LH 150176 Bolt 5/16-18 UNC x 3/4 162797...
  • Page 44: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.270760 SEAT ASSEMBLY KEY PART DESCRIPTION Seat 140123 140551 Bracket, Pivot, Seat Bolt 71110616 Washer 13/32 x I x 10 Gauge 19131610 145006 Clip, Push-ln Hinged STD541437 124181X Spring,Seat Screw 3/8-16 x 1-1/2 17000616 19131614 Washer 13/32 x 1 x 14 Gauge Pan, Seat EmbossQCK Conn.
  • Page 45: Wheels And Tires

    Decal Battery 171696 Decal,Hood, R.H. 171697 Decal,Hood, LH. 174322 DecalHoodReplacement 133644 Decal,CustomerMaintenance 166887 Decal, Deck EZ3 163204 Decal,Fender,Craftsman 156439 Decal,FenderDanger 146046 Decal,V-Belt Ddve Schematic 167329 Decal, Dash Pnl WHEELS & TIRES 4,10 - - MODEL NU MBER 917.270760 KEY PART 160396...
  • Page 46: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.270760 LIFT ASSEMBLY...
  • Page 47 TRACTOR- LIFTASSEMBLY KEY PART 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 S'rD624008 173288 73350800 130171 73800800 139868 163552 140302 73540600 NOTE: All component crff'nensions given in U.S. inches 1 inch = 25.4 mm - MODEL NUMBER 917.270760 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Lift...
  • Page 48 TRACTOR - - MODEL NUMBER 917.270760 MOWER DECK ._47 142 21 22 19 f...
  • Page 49 TRACTOR - - MODEL NUMBER 917.270760 MOWER DECK KEY PART DESCRIPTION 165892 MowerDeckAssembly,42" STD533107 Bolt 138017 racketAssembly, S way Bar, Front 165460 BracketSway Bar 38142"Deck STD624008 RetainerSpdng 130832 Arm,Suspension,Rear 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296 Washer,Hardened 134149...
  • Page 50 120-, "4...
  • Page 51 TRACTOR - - MODEL NUMBER 917.270760 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART DESCRIPTION 170351 Main Housing, Assembly 170352 Side Housing, Assembly 170353 Center Section, Assembly 170354 Swashplate, Trunion Machined 169898 Block - Assembly 170355 Sealant 10.50z 170356 Hex Flange Screw 1/4-20 X 1.25 170357...
  • Page 52 TRACTOR BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 929 _' 10 11_ ,55_ fg_ 267 _, 222 _ REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL. 750 4 I 1058 OWNER'S MANUAL I I 1036 EMISSIONS LABEL I -- MODEL NUMBER 917.270760 3©...
  • Page 53 TRACTOR -- MODEL NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 1029 ,1A_ 1370 1123 _ 1124 _ 633@...
  • Page 54 TRACTOR -- MODE L NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 74 IP 1005 332_ 474_-_,mL 363_ -k 358 GASKET SET 163_ 276 0 943(::D 842_:' 691 _ 822_ 524_ 877 ] 1851 697_ 635_...
  • Page 55 TRACTOR BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 PART DESCRIPTION 690231 Cylinder Assembly 499585 Bushing-Cylinder 391086 Seal-Oil 690069 Sump-Engine 499587 Head-Cylinder No. t 499595 Head-Cylinder No. 2 690962 _,_Gasket-Cylinder Head 499601 Breather Assembly 690937 Gasket-Breather 690960 Screw (Breather Assy.) 690942 Tube-Breather 690945...
  • Page 56 TRACTOR BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 PART DESCRIPTION 690966 Wrench-Spark Plug 690960 Screw (Fuel Pump) 808656 Pump-Fuel 690442 Washer (Governor Crank) 690999 Plate-Cover 499486 Filter-Air Cleaner Cartridge 691003 Screw (Air Guide Cover) 447A 690960 Screw (Air Guide Cover) 691261 Washer (Starter Cable) 691008...
  • Page 59: Suggested Guide For Sighting Slopes For Safe Operation

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION greater than 15°), never across the face. Make turns gradu- perate your Tractor ally to prevent tipping or loss of control. caution when changing ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL up and down the face of slopes (not Exercise...
  • Page 60 For repair of major brand appliances in your own home... no matter who made it, no matter who sold ifl SEARS ® RegisteredTrademark/ tM Trademark of Seam, Roebuckand Co. ® Mama Registrada/ T" Maroe de Fdbficade Seam, Roebuckand Co. © Seam, Roebuckand Co. 174319 Rev.

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917.270760

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