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Polaris RZR RS1 2021 Owner's Manual For Maintenance And Safety

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2021
For Maintenance and Safety
OWNER'S
MANUAL
RZR RS1

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Summary of Contents for Polaris RZR RS1 2021

  • Page 1 2021 For Maintenance and Safety OWNER’S MANUAL RZR RS1...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 2021 Owner’s Manual RZR RS1...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....139 Polaris Products ....143 Troubleshooting .

  • Page 9: Introduction

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the...
  • Page 11 An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Safety

    SAFETY SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course ROHVA (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.
  • Page 14 Over-the-ankle boots HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 15 EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
  • Page 16 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 17 SAFETY GENERAL USE WARNING The General Purpose warning is located in the vehicle, on the right-side panel. WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. Require Proper Use of Your Vehicle Do your part to prevent injuries: •...
  • Page 18 SAFETY LOAD / PASSENGER / TIRE PRESSURE WARNING The Load / Passenger / Tire Pressure Warning is located at the rear of the vehicle in the cargo box. WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death.
  • Page 19 Read owner’s manual or see authorized Polaris dealer. AIR BOX CAUTION (7182652) CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube.
  • Page 20 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 21 SAFETY USING ALCOHOL OR DRUGS Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle. FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 22 SAFETY CARRYING A PASSENGER This POLARIS vehicle is a single-rider vehicle. Carrying a passenger greatly reduces the operator's ability to control the vehicle, which may result in an accident or rollover. Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components.
  • Page 23 SAFETY OPERATING WITH A LOAD ON THE VEHICLE The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
  • Page 24 SAFETY TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual. Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers.
  • Page 25 SAFETY STALLING WHILE CLIMBING A HILL Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped.
  • Page 26 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 27 SAFETY OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.
  • Page 28 SAFETY POOR VISIBILITY CAUTION Operating this vehicle in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street. This vehicle is not equipped with highway-approved lights. Operate this vehicle off-road only. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
  • Page 29 EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.

  • Page 31: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Headlight Fuel Tank Cap ROPS Frame Door Radiator STEERING WHEEL The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward.
  • Page 32 Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. USING LOW RANGE Always shift into low gear for any of the following conditions: •...
  • Page 33 FEATURES AND CONTROLS SWITCHES IGNITION SWITCH The ignition switch is a four- position, key-operated switch. Use the ignition switch to start the engine. See page 50 for engine starting procedures. POSITION FUNCTION The engine is off. Electrical circuits are off, except accessory 12V.
  • Page 34 EPS has shut down. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit...
  • Page 35 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the left-hand side of the vehicle. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.
  • Page 36 FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL The brake pedal in this vehicle is designed for either left foot or right foot brake operation depending on your driving style and preference. Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed.
  • Page 37 FEATURES AND CONTROLS SEATS SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
  • Page 38 FEATURES AND CONTROLS SEAT BELT INSPECTION Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2.
  • Page 39 Always make sure the cab door is closed and latched when riding in this vehicle. Always inspect doors and latches for wear and damage before each use of the vehicle. Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer.
  • Page 40 FEATURES AND CONTROLS ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets ISO 3471:2008 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. The ROPS label is locate the left- hand side of the vehicle.
  • Page 41 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
  • Page 42 This indicator shows whether 2X4 or AWD is active. Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 45 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank.
  • Page 43 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
  • Page 44 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 45 FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
  • Page 46 FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
  • Page 47 FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
  • Page 48 FEATURES AND CONTROLS 3. More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code. NOTICE If the displayed code is an engine fault code, the CHECK ENGINE lamp will blink.

  • Page 49: Operation

    OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 50 OPERATION BRAKE SYSTEM BREAK-IN Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors. PVT BREAK-IN (CLUTCHES/BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance.
  • Page 51 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate the vehicle on pavement or...
  • Page 52 OPERATION 7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel during operation. 8. Never consume alcohol or drugs before or while operating this vehicle. 9.
  • Page 53 OPERATION STOPPING THE ENGINE WARNING A rolling vehicle can cause serious injury. Always place the transmission in PARK and engage the park brake (if equipped) when stopping the engine. 1. Release the throttle pedal completely and brake to a complete stop. 2.
  • Page 54 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 55 OPERATION 14. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving. 15. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.
  • Page 56 OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces. 2. Avoid excessively steep hills. If ascending a steeper grade is unavoidable, engage all-wheel drive before ascending.
  • Page 57 OPERATION 3. Drive slowly and use extreme caution. 4. If the vehicle begins to roll over, or if it feels as if it may roll over, immediately turn downhill. 5. Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide.
  • Page 58 NOTICE If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting...
  • Page 59 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 60 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: • Never exceed the stated load capacity for this vehicle. •...
  • Page 61 Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle. Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.
  • Page 62 OPERATION TOWING WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See page 135. If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral.

  • Page 63: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 64 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 65 WINCH GUIDE 22. Never winch the hook fully into the winch. This can cause damage to winch components. 23. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. 24.
  • Page 66 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 67 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 68 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
  • Page 69 WINCH GUIDE 8. Read and adhere to the following information for winch damping to ensure safe winch use. a. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object.
  • Page 70 WINCH GUIDE j. Detach the winch cable hook. k. Rewind the winch cable evenly back onto the winch drum following the instructions in this manual. 12. Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result.
  • Page 71 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 72 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 73 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 75: Emission Control Systems

    OPERATION ON PUBLIC LANDS IN THE U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 77: Maintenance

    Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.
  • Page 78 MAINTENANCE PRE-RIDE INSPECTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. ITEM REMARKS Ensure proper operation page 34...
  • Page 79 Initial fluid level inspection; add lubricant if (AGL) needed Air Filter (Break-In) Inspect; replace as needed XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 80 Inspect; replace as needed Air Filter Inspect for leaks, loose joints, and wear Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 81 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 82 MAINTENANCE 100 HOUR / 1000 MILE (1600 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 83 Inspect; replace as needed Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. 125 HOUR / 1250 MILE (2000 KM) SERVICE...
  • Page 84 Inspect; replace as needed Air Filter Inspect for leaks, loose joints, and wear Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 85 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 86 MAINTENANCE 200 HOUR / 2000 MILE (3200 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 87 Inspect; replace as needed Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. 225 HOUR / 2250 MILE (3600 KM) SERVICE...
  • Page 88 Fasteners Inspect; replace as needed Air Filter Replace or rebuild (if applicable) Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 89 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 90 MAINTENANCE 300 HOUR / 3000 MILE (4800 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 91 Inspect for leaks, loose joints, and wear Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. 325 HOUR / 3250 MILE (5200 KM) SERVICE...
  • Page 92 Inspect for leaks, loose joints, and wear XU Shock Absorbers Inspect; replace as needed XU Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 93 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 94 MAINTENANCE 400 HOUR / 4000 MILE (6400 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 95 Inspect; replace air filters as needed Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. 425 HOUR / 4250 MILE (6800 KM) SERVICE...
  • Page 96 Inspect for leaks, loose joints, and wear Shock Absorbers Inspect; replace as needed Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 97 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 98 MAINTENANCE 500 HOUR / 5000 MILE (8000 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 99 Air Filter XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours /...
  • Page 100 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 101 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehicle has a low-maintenance battery.
  • Page 102 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 103 MAINTENANCE If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage (DC) Charge Time* Action 100% 12.8-13.0 volts...
  • Page 104 (-18° C to +49° C) 10W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
  • Page 105 MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick through the right rear wheel well. Perform the oil fill procedure through the dipstick tube with the funnel included in the tool kit.
  • Page 106 MAINTENANCE 4. Using an oil filter wrench, turn the filter counter-clock- wise to remove it. 5. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 6. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition.
  • Page 107 MAINTENANCE 9. Remove the right-hand rear fender by unlocking the quarter-turn latch unhooking the two straps 10. Remove the oil dipstick and install oil fill funnel (provided with tool kit). Add 2.5 quarts (2.4 l) of recommended oil. Reinstall the dipstick. 11.
  • Page 108 MAINTENANCE TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
  • Page 109 MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. DEMAND DRIVE FLUID CHECK The fill plug is located on the bottom right side of the demand drive unit.
  • Page 110 NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the specifications section of this manual. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
  • Page 111 MAINTENANCE 3. Remove the spark plug caps. 4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise. 5. Reverse the procedure for spark plug installation. Torque to specification. See the Spark Plug Gap / Torque section for details. SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown.
  • Page 112 MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
  • Page 113 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
  • Page 114 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 115 4. Remove the cap and use a funnel to add coolant as needed to maintain the level between the two marks. 5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Your POLARIS dealer can inspect the cooling system.
  • Page 116 • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 117 5. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.
  • Page 118 MAINTENANCE 6. With the clutch spreader tool installed , loop the belt over the drive clutch and over part of the driven clutch. 7. Rotate the driven clutch and walk the belt into the clutch. 8. Remove the clutch spreader tool from driven clutch. 9.
  • Page 119 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist. FILTER SYSTEMS...
  • Page 120 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your POLARIS dealer.
  • Page 121 MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components.
  • Page 122 MAINTENANCE BRAKES WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
  • Page 123 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks. 2.
  • Page 124 MAINTENANCE BRAKE FLUID Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the POLARIS Products chapter for the part numbers. WARNING After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.
  • Page 125 MAINTENANCE SUSPENSION SETTINGS FRONT / REAR SPRING PRELOAD ADJUSTMENT The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads. Front Shock Rear Shock To adjust the preload, do the following: 1.
  • Page 126 MAINTENANCE FRONT / REAR SHOCK COMPRESSION ADJUSTMENT The compression damping clicker knob on the front shocks is located at the top of the shock reservoir . For the rear shocks, the clicker knob is located directly below the shock reservoir To adjust the compression dampening, do the following: 1.
  • Page 127 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS- approved size and type of tires for this vehicle when replacing tires.
  • Page 128 Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. 1. Place the transmission in PARK.
  • Page 129 MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles. LED LAMPS If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
  • Page 130 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall. 2.
  • Page 131 If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer or other qualified person can provide this service. If it’s impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.
  • Page 132 7. Attempt to start the engine. If necessary, repeat the drying procedure. 8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer or other qualified person can provide the required service.
  • Page 133 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 134 POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS •...
  • Page 135 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.
  • Page 136 STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
  • Page 137 NOTE For functional descriptions detailing how to operate the DYNAMIX suspension system, consult the Polaris RideCommand manual. Follow these procedures when transporting the vehicle. NOTICE After a ride, allow the engine to idle for 30 seconds before stopping the engine.
  • Page 138 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 7. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm...
  • Page 139 MAINTENANCE Two Front Tie-Down Points Two Rear Tie-Down Points (one on each side of vehicle) (one on each side of vehicle)

  • Page 141: Specifications

    SPECIFICATIONS SPECIFICATIONS RZR RS1 Gross Vehicle Weight 1740 lbs (789 kg) Estimated Dry Weight* 1376 lbs (624 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field. The dry weight is estimated based on the manufactured weight of the vehicle minus any serviceable fluids and may also exclude the weight of factory installed accessories not essential to the vehicle’s basic operation as outlined in the ANSI/ROHVA 1-2016 standard.
  • Page 142 Rear Suspension Independent trailing arms with 18 in. (45.7 cm) travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Dual Range P/R/N/L/H Tire Size - Front 29x9-14 Tire Size - Rear 29x11-14 Tire Pressure (PSI / kPa) Front: 14 (96.5)
  • Page 143 SPECIFICATIONS Brake Lights 1 LED cluster Instrument Cluster Analog and LCD Auxiliary DC Outlet OUTPUT GEAR RATIOS RZR RS1 Rear High Gear 11.58 Low Gear 20.25 Reverse 23.36 Front (including front drive) High Gear 12.18 Low Gear 21.30 Reverse 24.57 Drive Ratio - Front 3.17:1 CLUTCHING...

  • Page 145: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil (12 oz./355 ml Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (qt./.95 l) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (gal./3.8 l) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./ .95 l)
  • Page 146 U-Joint Grease (3 oz./89 ml cartridge) 2871551 U-Joint Grease (14 oz./414 ml cartridge) 2871329 Dielectric Grease (Nyogel®) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2859044 POLARIS Battery Tender Charger...

  • Page 147: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in Use low range during loading. high range Starting out going up a steep incline Use low range. See warnings on page 54. Driving at low RPM or ground speed Drive at a higher speed or use low (3-7 MPH/ 5-11 km/h)
  • Page 148 (see page 114). Inspect clutch seals for damage if repeated leaking occurs. Clutch malfunction Your POLARIS dealer can assist. Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.
  • Page 149 ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter Your POLARIS dealer or other qualified person can assist. Water is present in fuel Drain the fuel system and refuel Old or non-recommended fuel Replace with fresh recommended...
  • Page 150 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Incorrect ignition timing Your POLARIS dealer or other qualified person can assist. Loose ignition connections Check all connections and tighten Water present in fuel Replace with fresh recommended fuel Exhaust leak Check all connections Mechanical failure Your POLARIS dealer or other qualified person can assist.
  • Page 151 Inspect and replace Clogged intake pre-filter Inspect and clean (with soapy water) or replace Other mechanical failure Your POLARIS dealer or other qualified person can assist. Possible Lean Fuel Cause Solution Low or contaminated fuel Add or change fuel, clean the fuel...
  • Page 152 Inspect and replace Clogged intake pre-filter Inspect and clean (with soapy water) or replace Other mechanical failure Your POLARIS dealer or other qualified person can assist. Overheated engine Clean radiator screen and core, clean engine exterior, check coolant level. Your POLARIS dealer or other...

  • Page 153: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 154 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 155 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 156 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 157 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 158 This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase...
  • Page 159 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 160 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 161 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 163: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 165 Adding or Changing Coolant ..111 Demand Drive Fluid Change ..107 Air Box Caution (7182652)... 17 Demand Drive Fluid Check ..107 Air Filter........117 Demand Drive Unit (Front All Wheel Drive (AWD) Switch ..32 Gearcase) ......107 Auxiliary Outlet......32 Descending Hills Improperly ..
  • Page 166 Front / Rear Shock Compression Adjustment..124 Know Your Riding Area / Tread Front / Rear Spring Preload Lightly ........52 Adjustment ......123 Fuel Cap........33 Fuel Transport Warning....17 Fuse / Relay Center ....110 Lights........127 Limited Warranty ..... 151 Load / Passenger / Tire Pressure Warning ....
  • Page 167 Stalling While Climbing a Hill ..23 Parking the Vehicle ....51 Starting the Engine ....50 Periodic Maintenance Chart ..75 Steering Wheel ......29 Polaris Products ...... 143 Steering Wheel Inspection ..130 POLARIS Variable Stopping the Engine ....51 Transmission (PVT) System ..114 Storage Tips ......
  • Page 168 Warranty Coverage and Exclusions ......152 Washing the Vehicle....131 Welcome Page ......3 Wheel Installation ....126 Wheel Removal....... 126 Winch Cable Care ..... 69 Winch Maintenance and Service Safety ......71 Winch Operation ....... 64 Winch Safety Precautions ... 61 Winch Shock Loading ....
  • Page 170 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9931522 Rev 02 Medina, MN 55340 Printed in USA...

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