ABB TPL71-C34 Operation Manual
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Summary of Contents for ABB TPL71-C34
- Page 1 Operation Manual TPL71-C34 ABB Turbo Systems Ltd CH 5401 Baden Type TPL71-C34 HT842511 Mmax Mmax °C Bmax Bmax SFUS06 02040 Application according to Year 2016 the Operation Manual made in Switzerland ABB Turbocharging...
- Page 2 In case the operation conditions differs signifi cantly from what is considered to be normal for the cur- rent application, it is recommended to contact ABB for a re-calculation of replacement intervals. Frequent load alterations, high temperatures and high speed lower the life of components.
- Page 3 Periodic checking of the pressure vessel Lifting loads Commissioning Oil supply Inspection work Commissioning after taking out of operation Operation Noise emissions Servicing work Replacement intervals for turbocharger components Speed measurement Stopping the engine © Copyright 2016 ABB. All rights reserved.
- Page 4 Dismantling and fitting nozzle ring at turbine end Table of tightening torques Taking out of operation at short notice Possibilities for emergency repair Locking the rotor Fit cover plate Blocking the inlets and outlets Bypass the turbocharger © Copyright 2016 ABB. All rights reserved.
- Page 5 Taking out of operation for more than 12 months Disposing of turbocharger components Spare parts 12.1 Ordering spare parts 12.2 View of turbocharger with part numbers 12.3 View of turbine cleaning system with part numbers (optional) © Copyright 2016 ABB. All rights reserved.
- Page 7 The safety precautions must be observed during all maintenance and servicing work. The cleaning points described in the following are: Filter silencer Compressor Turbine and nozzle ring © Copyright 2016 ABB. All rights reserved.
- Page 8 Filter ring (if provided) 81136 Absorption segment 81269 Connecting rods 81137 Sheet-metal covering 81266 Cover grid 81135 Filter silencer body 81272 Screwdriver 81273 Lock nut Insert unit = absorption segment + sheetmetal covering © Copyright 2016 ABB. All rights reserved.
- Page 9 Otherwise there is a risk of damage or deformation. Replace heavily contaminated or damaged parts with original parts from ABB Turbo Systems. NOTICE © Copyright 2016 ABB. All rights reserved.
- Page 10 (81135). Now tighten screws (81272) alternately until the following maximum torque is reached: Screw Tightening torque [Nm] 81272 Screw lock nuts (81273) onto screw (81272) and tighten to following torque: © Copyright 2016 ABB. All rights reserved.
- Page 11 Ø 4 Ø 5 min. Ø 6 min. TPL67-C TPL71-C Product ⍺ 1 ⍺ 2 ⍺ 3 TPL67-C 4 x 90° 37.5° 24 x 15° TPL71-C 4 x 90° 37.5° 24 x 15° © Copyright 2016 ABB. All rights reserved.
- Page 12 Operation Manual / TPL67-C.. - TPL71-C.. Taking out of operation at short notice Fit cover plate Page 110 Carry out the work as described in the chapter Disassembly and As- sembly. NOTICE Removing the cartridge group © Copyright 2016 ABB. All rights reserved.
- Page 13 Page 111 Close opening in gas outlet casing using cover plate. Fasten cover plate using spacer sleeves and nuts (61037). Shut off the supply of lubricating oil to the turbocharger. CAUTION © Copyright 2016 ABB. All rights reserved.
- Page 14 The engine can be operated according to the engine builder's instruc- tions. Attention must always be paid to the speed of the undamaged turbocharger. The speed limit n given on the rating plate must not Bmax be exceeded. CAUTION © Copyright 2016 ABB. All rights reserved.
- Page 15 Operation Manual / TPL67-C.. - TPL71-C.. Spare parts View of turbocharger with part numbers 12.2 Page 122 12.2 View of turbocharger with part numbers 12.2 © Copyright 2016 ABB. All rights reserved.
- Page 16 Foot at turbine end 68003 Slide plate 68006 Cup spring 68007 Bush 72000 Compressor casing 77000 Wall insert 77005 (in customer spare part set) O-ring 79000 Diffuser 81000 Filter silencer 82000 Radial air suction branch © Copyright 2016 ABB. All rights reserved.