Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. NOTICE: The removal or modiﬁcation of evaporative emission-related parts on this OHRV is illegal. Violators may be subject to civil and/or criminal penalties as provided under California and federal law. OWNER’S MANUAL YFM01RYXR WARNING This ATV should not be ridden by anyone under 10 years of age.
Page 2 EBU37021 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
Page 3 Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
Page 4 ATV safely. Your ATV was delivered with an adjustable speed limiter. Yamaha recommends that all beginners start off to limit the amount of speed available while they learn. The adjusting screw may be gradually turned out as the beginner becomes more familiar with operating the ATV.
Page 5 EBU17331 IMPORTANT MANUAL INFORMATION EBU17344 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
Page 6 Please check your local riding laws and regulations before operating this ATV. EBU34380 YFM01RYXR OWNER’S MANUAL ©2024 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2023 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
Page 7: Table Of Contents
Handlebar switches ........5-3 EWB00012 WARNING Throttle lever..........5-3 Speed limiter..........5-4 Indicates a hazardous situation which, if not Front brake lever......... 5-4 avoided, could result in death or serious injury. Rear brake lever ......... 5-5 Parking brake ..........5-5 Drive select lever ........
Page 8 Operating the drive select lever and Periodic maintenance chart: General driving in reverse........7-2 maintenance and lubrication ....9-5 Engine break-in ...........7-4 Checking the spark plug......9-9 Parking ............7-5 Engine oil ..........9-11 Parking on a slope ........7-5 Why Yamalube.......... 9-14 Accessories and loading ......7-6 Transmission oil........
Page 9 Vehicle Emission Control Information label............12-1 Emission Regulation (California) ....12-1 Noise regulation (for USA)......12-2 Maintenance record ........12-3 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL ATV LIMITED WARRANTY (for USA) ....12-4 YAMAHA EXTENDED SERVICE (Y.E.S.) (for USA)..........12-6 INDEX............13-1...
Page 10: Vehicle Identification
EBU38860 VEHICLE IDENTIFICATION EBU26016 EBU26032 Vehicle identification number Identification numbers The vehicle identification number is stamped into Record the vehicle identification number, model the frame. This 17-digit number is used to identify label information and key identification number in your individual ATV. the spaces provided below.
Page 11 EBU34610 Key identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. 1. Model label Your specific model can be identified by checking the model type code found on the model label.
Page 12: Location Of The Warning And Specification Labels
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re- placement label from your Yamaha dealer.
Page 13 WARNING UNDER Operation of this ATV by children under the age of 10 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 10 to operate this ATV. BD3-F816L-00 BD3-F1568-00...
Page 14 2017 BD3-F817J-60 BD3-F816M-20 BD3-F151H-00...
Page 15: Safety Information
EBU17432 SAFETY INFORMATION SAFETY INFORMATION  Never allow a child under 16 years old to oper- EBU40610 ate an ATV without adult supervision. AN ATV IS NOT A TOY AND CAN BE HAZARD-  Do not allow continued use of the ATV by a child OUS TO OPERATE.
Page 16  Always inspect your ATV each time you use it to  Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
Page 17  Always use proper procedures if you stall or roll reduced stopping ability. Test your brakes after backwards when climbing a hill. To avoid stall- leaving water. If necessary, apply them several ing, use the proper gear and maintain a steady times to let friction dry out the linings.
Page 18 In the event of an accident tention. If necessary, contact your riding party 1. If serious injuries are incurred, you may be or local authorities to let them know where safer staying next to your vehicle; it may you are and what has happened. shield you from oncoming riders.
Page 19 While you may find aftermarket products similar in Check for external signs of wear, broken design and quality to genuine Yamaha accesso- parts, fluid leaks, cracks in the frame, sus- ries, recognize that some aftermarket accessories pension damage, wheel damage, and so on.
Page 20  Certain accessories can displace the operator monoxide can linger for hours or days in en- from his or her normal riding position. This im- closed or poorly ventilated areas. If you experi- proper position limits the freedom of movement ence any symptoms of carbon monoxide of the operator and may limit control ability, poisoning, leave the area immediately, get...
Page 21: Description
EBU17681 DESCRIPTION EBU17691 EBU17701 Left view Right view 1. Fuel tank cap 1. Spark arrester 2. Air filter 2. Tool kit 3. Fuses 3. Front shock absorber 4. Battery 4. Spark plug 5. Rear shock absorber 5. Engine oil filler cap 6.
Page 22: Controls And Instruments
EBU17715 Controls and instruments 1. Rear brake lever 2. Handlebar switches 3. Parking brake lock plate 4. Main switch 5. Throttle lever 6. Front brake lever 7. Drive select lever...
Page 23: Instrument And Control Functions
EBU1772C INSTRUMENT AND CONTROL FUNCTIONS EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU33850 Main switch The positions of the main switch are as follows: All electrical systems are supplied with power, and the engine can be started.
Page 24: Indicator Lights And Warning Lights
” This warning light comes on or flashes when an electrical circuit monitoring the engine is not work- ing correctly. When this occurs, have a Yamaha dealer check the self-diagnostic system. 1. Neutral indicator light “N” 2. Engine trouble warning light “...
Page 25: Handlebar Switches
EBU18068 EBU18102 Start switch “ ” Handlebar switches Push this switch to crank the engine with the start- er. See the starting instructions on page 7-1 prior to starting the engine. EBU18286 Throttle lever 1. Engine stop switch “ ” 2.
Page 26: Speed Limiter
the adjusting screw in direction (b). Do not EBU18325 Speed limiter turn the adjusting screw out more than 18.5 mm (0.73 in) or the throttle cable could be damaged. Always make sure the throttle lever free play is adjusted to 2.0–6.0 mm (0.08– 0.24 in).
Page 27: Rear Brake Lever
The front brake lever is located on the right han- EBU18462 Parking brake dlebar. To apply the front brake, pull the brake le- Use the parking brake before starting the engine ver toward the handlebar grip. or after parking the ATV, especially on a slope. Ap- EBU18403 ply the rear brake lever and push down the lock Rear brake lever...
Page 28: Drive Select Lever
EWB00221 EBU18583 Drive select lever WARNING  Always set the parking brake before starting the engine. The ATV could start moving un- expectedly if the parking brake is not ap- plied. This could cause loss of control or a collision. ...
Page 29: Fuel Tank Cap
of sparks, open flames, or other sources of EBU37980 Fuel tank cap ignition such as the pilot lights of water heat- ers and clothes dryers. 2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole.
Page 30: Fuel
3. Wipe up any spilled fuel immediately. Recommended fuel: NOTICE: Immediately wipe off spilled fuel Regular unleaded gasoline (Gasohol [E10] with a clean, dry, soft cloth, since fuel may acceptable) deteriorate painted surfaces or plastic Fuel tank capacity: parts. [ECB00982] 6.7 L (1.8 US gal, 1.5 Imp.gal) 4.
Page 31: Seat
Push down on the rear of the seat and pull the seat ECB00071 NOTICE lock lever upward to release the seat lock. Then pull up at the rear of the seat to remove it. Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal To install the seat engine parts, such as the valves and piston...
Page 32 Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby A special wrench can be obtained at a Yamaha harden the suspension, and in direction (b) to de- dealer to make this adjustment.
Page 33: Rear Shock Absorber
ECB01091 NOTICE Never turn the adjusting mechanism beyond the minimum and maximum settings. Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby harden the suspension, and in direction (b) to de- crease the spring preload and thereby soften the suspension.
Page 34 A special wrench can be obtained at a Yamaha dealer to make this adjustment. EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 1. Special wrench Spring preload setting: Minimum (soft): Standard:...
Page 35: Pre-Operation Checks
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Page 36 ITEM ROUTINE PAGE • Make sure that operation is smooth. Lubricate cable and lever Throttle lever housing if necessary. 6-3, 9-20 • Check lever free play, and adjust if necessary. Control cables • Make sure that operation is smooth. Lubricate if necessary. 9-28 •...
Page 37: Fuel
Make sure that the engine oil is at the specified Check the operation of the throttle lever. It must level. Add oil as necessary. (See page 9-11.) open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if EBU38541 necessary. Transmission...
Page 38 Tire pressure Tire pressure gauge Use a tire pressure gauge to check and adjust tire air pressure when the tires are cold. The tire air pressure must equal both sides. WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury or death from loss of control or rollover.
Page 39 After extensive tests, only the tires list- braking, and comfort. Other tires, rims, sizes, and ed below are approved for this model by Yamaha. combinations may not be appropriate. EWB02552...
Page 40: Chassis Fasteners
EBU19841 Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. EBU33810 Instruments and switches Check that all instruments and switches are work- ing properly. Correct if necessary.
Page 41: Operation
3. Shift the transmission into neutral. The neutral vent any loss of control, which could cause an indicator light should come on, if it does not accident or injury. come on, have a Yamaha dealer check the electrical circuit. EBU40620 Starting the engine...
Page 42: Operating The Drive Select Lever And Driving In Reverse
 The clutch is disengaged with the transmission EBU40632 Operating the drive select lever and in gear. However, it is recommended to shift driving in reverse into neutral before starting the engine. ECB04060 NOTICE 4. Completely close the throttle lever and start the engine by pushing the start switch.
Page 43 When in reverse, the reverse indicator light should 1. Drive select lever 2. F (Forward) come on. If the indicator light does not come on, 3. N (Neutral) have a Yamaha dealer check the electrical circuit. 4. R (Reverse) 4. Open the throttle lever gradually.
Page 44: Engine Break-In
There is never a more important period in the life engine break-in period, immediately have a of your engine than the first 240 km (150 mi) or 15 Yamaha dealer check the ATV. hours of operation. For this reason, you should fol- low the engine break-in instructions carefully.
Page 45: Parking
the drive select lever to the forward position, EBU40640 Parking stop the engine, apply the parking brake, and When parking the ATV, apply the rear brake lever, then block the front and rear wheels with rocks shift the drive select lever into the forward posi- or other objects.
Page 46: Accessories And Loading
An accessory which can shift position and accessories or offer other modifications for or come off while you are riding could affect Yamaha vehicles. Yamaha is not in a position to your ability to control the ATV. test the products that these aftermarket compa- ...
Page 47  If you are carrying cargo and towing a trailer, in- EBU33880 Loading clude the tongue weight in the maximum ATV EWB00821 load limit. WARNING  Load cargo on the carriers as close to the center Never exceed the stated load capacity for this of the ATV as possible.
Page 48 EBU40423 Towing the vehicle ECB04011 NOTICE  Do not tow this vehicle for extended distanc- es or at speeds of more than 16 km/h (10 mph).  The transmission is not lubricated when the engine is not running. As such, towing can cause severe and irreparable wear.
Page 49: Riding Your Atv
EBU21133 RIDING YOUR ATV...
Page 50: Getting To Know Your Atv
RIDE WITH CARE AND GOOD JUDGMENT EWB00012 WARNING Beginning riders should get training from a Indicates a hazardous situation which, if not certified instructor. avoided, could result in death or serious injury. EWB01382 WARNING EBU40660  Do not operate this ATV or allow anyone else to operate it without proper instruction.
Page 51 Riding your ATV requires skills acquired through practice over a period of time. Become familiar with riding this ATV by riding at slow speeds first, even if you have experience rid- ing other ATVs. Do not attempt to operate it at UNDER higher performance levels until you are familiar with this ATV’s handling and performance charac-...
Page 52 This ATV is designed to carry the operator only Apparel – passengers prohibited. Always wear the following to reduce risk of injury The long seat is to allow the operator to shift posi- in an accident:  Approved motorcycle helmet that fits properly tion as needed during operation.
Page 53 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV before use to make sure 3. Gloves that it is safe operating condition. Perform the pre- 4. Boots 5. Helmet operation checks listed on page 6-1. Follow the maintenance schedules and procedures as de- Do not operate after or while consuming alco- scribed in the “Periodic Maintenance and Adjust- hol or drugs.
Page 54  Do not exceed the maximum loading limits vehicle speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle for the vehicle (see “MAXIMUM LOADING lever is pushed to the maximum. Turning in the LIMIT” below or vehicle labeling). ...
Page 55 During operation an overturn. Never attempt stunts, such as Always keep your feet on the footboards during wheelies or jumps. Don’t try to show off. operation; otherwise, they may contact the rear [EWB01482] wheels. WARNING! Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV.
Page 56 Do not parts and accessories added to this ATV should park the ATV in a place where others might be genuine Yamaha or equivalent components be likely to touch it. designed for use on this ATV and should be in- The muffler and other engine parts become ex- stalled and used according to instructions.
Page 57: Be Careful Where You Ride
BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. WARNING! Paved surfaces may seriously af- fect handling and control of the ATV, and may cause the ATV to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
Page 58 ate ATVs on public streets, roads and highways. ful when operating on unfamiliar terrain. Al- WARNING! Never operate this ATV on any pub- ways be alert to changing terrain conditions lic street, road or highway, even a dirt or gravel when operating the ATV.
Page 59 Do not ride in areas posted “no trespassing”. When riding in an area where you might not easily Do not ride on private property without getting be seen, such as desert terrain, mount a caution permission. flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch.
Page 60: Turning Your Atv
abruptly, the vehicle may lurch forward or the front wheels may lift off the ground, resulting in a loss of directional control. Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly.
Page 61 ing technique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed. As you approach a curve, slow down and begin to turn the handlebars in the desired direction. As you do so, put your weight on the footboard to the outside of the turn (opposite your desired direc- tion) and lean your upper body into the turn.
Page 62: Climbing Uphill
 Shift your weight forward. Once you have learned this technique, you should  Never open the throttle suddenly. The ATV be able to perform it at higher speeds or in tighter curves. could flip over backwards.  Never go over the top of any hill at high Improper riding procedures such as abrupt throt- tle changes, excessive braking, incorrect body speed.
Page 63 Do not attempt to climb hills until you have mas- tered basic maneuvers on flat ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control.
Page 64 on steeper inclines, standing on the footboards ATV on the uphill side or to the left-hand side and leaning forward over the handlebars. When- when the ATV is pointed straight uphill. If possible, ever possible, ride straight up hills. get help to turn the ATV around and then remount Slow down when you reach the crest of the hill if it when safe and ride downhill carefully as ex- you cannot see clearly what is on the other side –...
Page 65: Riding Downhill
RIDING DOWNHILL When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos- EWB01132 WARNING sible. Move back on the seat and sit with your arms straight. Engine compression will do most of Going down a hill improperly could cause over- turns or loss of control.
Page 66: Crossing A Slope
 Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill. Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance.
Page 67: Crossing Through Shallow Water
The ATV can be used to cross slow moving, shal- low water of up to a maximum of 20 cm (8 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV.
Page 68: Riding Over Rough Terrain
braking ability. WARNING! Wet brakes may have reduced stopping ability, which could cause loss of control. [EWB02622] 1. Air filter case check hose RIDING OVER ROUGH TERRAIN EWB01652 WARNING After riding your ATV in water, be sure to drain the Riding improperly over obstacles could cause trapped water by removing the check hose at the loss of control or a collision.
Page 69: Sliding And Skidding
accident. Be sure to keep your feet firmly mounted To reduce the tendency for the front wheels to on the footboards at all times. Avoid jumping the slide in loose or slippery conditions, positioning ATV as loss of control and damage to the ATV may your weight over the front wheels will sometimes result.
Page 70: What To Do If
WHAT TO DO...  If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn.
Page 71  If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned to- wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.
Page 72: Periodic Maintenance And Adjustment
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.
Page 73: Owner's Manual And Tool Kit
 If you do not have the tools or experience re- EBU33902 Owner’s Manual and tool kit quired for a particular job, have a Yamaha deal- Place the Owner’s Manual in a plastic bag, and er perform it for you.
Page 74: Periodic Maintenance Chart: Emission Control System
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 75 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours • Check for leakage and replace gasket(s) if neces- sary. √ √ √ Exhaust system • Check for looseness and tighten all screw clamps and joints if necessary.
Page 76: Periodic Maintenance Chart: General Maintenance And Lubrication
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 77 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours • Check runout and for damage, and replace if nec- √ √ √ √ Wheels essary. • Check tread depth and for damage, and replace if necessary.
Page 78 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours √ √ √ Steering shaft • Lubricate with lithium-soap-based grease. • Check operation and repair or replace if dam- √...
Page 79 EBU23062 Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle.
Page 80: Checking The Spark Plug
EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU23216 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in ac- cordance with the periodic maintenance chart.
Page 81 If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 1. Spark plug gap 2. Check the spark plug for electrode erosion...
Page 82: Engine Oil
Tightening torque: Spark plug: If the engine was started before checking the oil 12 N·m (1.2 kgf·m, 8.9 lb·ft) level, wait 10 minutes. This will allow oil to settle into the crankcase for an accurate reading. 3. Remove the engine oil filler cap and wipe the If a torque wrench is not available when installing dipstick with a clean rag.
Page 83 2. Start the engine, warm it up for several min- utes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap, and then re- move the engine oil drain bolt to drain the oil from the crankcase.
Page 84 5. Clean the oil strainer with solvent. 6. Discard the old engine oil drain bolt O-ring, Be sure to wipe off spilled oil on any parts after the and then apply a thin coat of clean engine oil engine and exhaust system have cooled down. to the new O-ring.
Page 85: Why Yamalube
EBU34473 Why Yamalube Transmission oil YAMALUBE oil is a Genuine YAMAHA Part born of The transmission case must be checked for oil the engineers’ passion and belief that engine oil is leakage before each ride. If any leakage is found, an important liquid engine component.
Page 86 1. Transmission oil filler cap 1. Transmission oil drain bolt 2. O-ring 2. Gasket 4. Remove the transmission oil drain bolt and its 5. Install the transmission oil drain bolt and its gasket to drain the oil from the transmission new gasket, and then tighten the bolt to the case.
Page 87: Cleaning The Air Filter Element
Recommended oil: See page 11-1. Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt) 7. Check the oil filler cap O-ring for damage, and replace it if necessary. 8. Install and tighten the oil filler cap. 9. Check the transmission case for oil leakage. If oil is leaking, check for the cause.
Page 88 1. Air filter case cover 1. Air filter element 2. Air filter case cover holder 5. Squeeze the excess solvent out of the air filter element and let it dry. NOTICE: Do not twist 4. Remove the air filter element, and clean it with solvent.
Page 89 [ECB04040] 6. Check the air filter element and replace it if damaged. 7. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the element. The air filter element should be wet but not drip- 10.
Page 90: Cleaning The Spark Arrester
5. Install the tailpipe bolt and nut, and then tight- EBU33942 Cleaning the spark arrester en the nut to the specified torque. Be sure the exhaust pipe and muffler are cool be- fore cleaning the spark arrester. Tightening torque: 1. Remove the tailpipe bolt and nut. Tailpipe nut: 10 N·m (1.0 kgf·m, 7.4 lb·ft) EWB02342...
Page 91: Adjusting The Throttle Lever Free Play
EBU38470 Adjusting the throttle lever free play 1. Idle speed control hose 1. Rubber cover 2. Throttle lever free play adjusting nut 3. Locknut 4. Throttle lever free play Throttle lever free play: 2.0–6.0 mm (0.08–0.24 in) Periodically check the throttle lever free play and adjust if necessary.
Page 92: Valve Clearance
Yamaha dealer at the inter- nut. vals specified in the periodic maintenance chart.
Page 93 1. Upper adjusting bolt 1. Rear brake lever free play adjusting nut 2. Lower adjusting bolt 2. Bolt 3. No more than 12 mm (0.47 in) 3. No more than 18 mm (0.71 in) Rear brake To check rear brake shoe wear, check the position of the adjusting nut.
Page 94: Adjusting The Front Brake Lever Free Play
EBU24334 Adjusting the front brake lever free play 1. Upper locknut 2. Upper adjusting bolt 3. Lower locknut 4. Lower adjusting bolt 1. Front brake lever free play 4. Tighten the lower locknut. Front brake lever free play: 5. While applying the front brake, turn out the 20.0–25.0 mm (0.79–0.98 in) upper adjusting bolt until the upper and lower cable lengths are equal.
Page 95: Adjusting The Rear Brake Lever Free Play
EBU33784 Adjusting the rear brake lever free play a=a´ a´ 1. Cable joint 6. Tighten the upper locknut. 1. Rear brake lever free play Rear brake lever free play: After adjusting the brake lever free play, check the 30.0–40.0 mm (1.18–1.57 in) front brake shoes for wear.
Page 96: Drive Chain Slack
To check the drive chain slack 1. Place the ATV on a level surface. 2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then measure the drive chain slack as shown. Drive chain slack: 24.0–32.0 mm (0.94–1.26 in) 1.
Page 97 1. Bolt 1. Rear brake lever free play adjusting nut 3. Loosen the locknut. 1. Nut 1. Drive chain slack adjusting nut 2. Loosen the rear brake lever free play adjust- 2. Locknut ing nut. 9-26...
Page 98: Lubricating The Drive Chain
4. To tighten the drive chain, turn the drive chain EBU24886 Lubricating the drive chain slack adjusting nut in direction (a). To loosen the drive chain, turn the adjusting nut in direc- tion (b) and push the rear wheels forward. NOTICE: Improper drive chain slack will overload the engine as well as other vital parts of the ATV and can lead to drive...
Page 99: Checking And Lubricating The Cables
The operation of the front and rear brake levers essary. If a cable is damaged or does not move should be checked before each ride, and the lever smoothly, have a Yamaha dealer check or replace pivots should be lubricated if necessary. Recommended lubricant:...
Page 100: Checking The Wheel Hub Bearings
If there is play in a wheel hub or if a wheel does not turn smoothly, have a Yamaha dealer check the wheel hub bearings. Rear brake lever EBU36392 Lubricating the front arm pivots...
Page 101: Lubricating The Front Knuckle Pivots
Lubricating the steering shaft The front knuckle pivots must be lubricated at the The steering shaft must be lubricated by a intervals specified in the periodic maintenance Yamaha dealer at the intervals specified in the pe- chart. riodic maintenance chart. Recommended lubricant:...
Page 102: Battery
Wash KEEP OUT OF REACH OF CHILDREN. hands after handling.  It is recommended to have the battery serviced by a Yamaha dealer. To remove the battery 1. Remove the seat. (See page 5-9.) 2. Unhook the battery band.
Page 103 ECB00622 NOTICE Never attempt to open the battery or remove the battery cell seals, as this would permanent- ly damage the battery. To charge the battery  Confirm the recommended charging rate as specified on the battery itself.  Select a suitable charger and follow the manu- facturer’s instructions.
Page 104 ECB00942 NOTICE  Always keep the battery charged. Storing the battery in a discharged state for an extended period of time will cause permanent battery damage.  Do not store the battery in an excessively cold or warm place [below freezing or above 30 °C (90 °F)].
Page 105: Replacing A Fuse
3. Remove the fuse box from its holder by slid- EBU40701 Replacing a fuse ing it in the direction of the front of the vehicle as shown. 1. Fuse box 1. Fuse box If an electrical problem is suspected, check the fuse and replace it if necessary as follows.
Page 106: Removing A Wheel
7. Install the seat. 8. If the fuse immediately blows again, have a Yamaha dealer check the vehicle. EBU34030 Removing a wheel 1. Place the ATV on a level surface. 2. Loosen the wheel bolts. 1. Spare fuse 2. Ignition fuse 3.
Page 107: Installing A Wheel
However, should your ATV re- 1. Arrow mark quire any repair, take it to a Yamaha dealer, whose 2. Forward rotating direction skilled technicians have the necessary tools, ex- 3. Wheel bolt perience, and know-how to service the ATV prop- 2.
Page 108 EWB02281 WARNING Do not smoke when checking the fuel system. Fuel can ignite or explode, causing severe inju- ry or property damage. Make sure there are no open flames or sparks in the area, including pi- lot lights from water heaters or furnaces. 9-37...
Page 109: Troubleshooting Chart
Have a Yamaha dealer check the ATV. Check the compression. 4. Compression There is compression. The engine does not start. Have a Yamaha dealer check the ATV. Operate the electric starter. Have a Yamaha dealer check the ATV. There is no compression.
Page 110: Cleaning And Storage
EBU25861 CLEANING AND STORAGE ter pressure may cause water seepage EBU25904 Cleaning and deterioration of wheel bearings, Frequent, thorough cleaning of your ATV will not brakes, transmission seals and electrical only enhance its appearance but will improve its devices. Many expensive repair bills have general performance and extend the useful life of resulted from improper high-pressure de- many components.
Page 111: Storage
abrasives which may mar the paint or protec- 3. Fill up the fuel tank and add fuel stabilizer (Fu- tive finish. When finished cleaning, start the el Med Rx if available), and then run the en- engine and let it idle for several minutes. gine for 5 minutes to distribute the treated 9.
Page 112 6. Put the frame on stands or blocks to raise all wheels off the ground. (Alternatively, turn the wheels each month to prevent the tires from degrading in one spot.) 7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
Page 113: Specifications
EBU25964 SPECIFICATIONS Dimensions: Displacement: 112 cm³ Overall length: Bore × stroke: 1485 mm (58.5 in) 52.4 × 51.8 mm (2.06 × 2.04 in) Overall width: Starting system: 1020 mm (40.2 in) Electric starter Overall height: Engine oil: 991 mm (39.0 in) Wheelbase: Recommended brand: 1030 mm (40.6 in)
Page 114 Recommended engine oil grade: Fuel reserve amount: API service SG type or higher, JASO standard MA 1.8 L (0.49 US gal, 0.41 Imp.gal) Throttle body: 130 ˚F ID mark: V22C SAE 5W-30 Front tire: Size: SAE 10W-30 AT18 x 7-8 SAE 10W-40 Manufacturer/model: SAE 15W-40...
Page 115 Battery: Model: GTX5L-12B Voltage, capacity: 12 V, 4.0 Ah 11-3...
Page 116: Consumer Information
EBU25984 CONSUMER INFORMATION EBU29663 EBU40090 Vehicle Emission Control Information Emission Regulation (California) label An add-on or modified part must be compliant with applicable ARB evaporative emission control The Vehicle Emission Control Information label is standards. A violation of this requirement is pun- affixed at the location in the illustration.
Page 117: Noise Regulation (For Usa)
EBU26062 Noise regulation (for USA) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Page 118: Maintenance Record
EBU26082 Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work. MAINTENANCE INTERVAL DATE OF SERVICING DEALER...
Page 119: Yamaha Motor Corporation, U.s.a. 2020 And Later Model Atv Limited Warranty (For Usa)
EBU30973 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL ATV LIMITED WARRANTY (for USA) Yamaha Motor Corporation, U.S.A. hereby warrants THE CUSTOMER’S RESPONSIBILITY under this YAMAHA MOTOR CORPORATION, U.S.A. MAKES that new Yamaha ATVs purchased from warranty shall be to:...
Page 120 Attention: Warranty Department 3. Each Yamaha ATV dealer is held responsible for his setup, service and war- ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
Page 121: Yamaha Extended Service (Y.e.s.) (For Usa)
Y.E.S. coverage is transferable to a new owner if you shows in the comprehensive coverage benefits. There sell or trade in your ATV. That can make your Yamaha are no mileage limitations. Coverage isn’t limited to “moving par ts” or the “drive train” like many other plans.
Page 122 Yamaha. See your dealer today! YAMAHA EXTENDED SERVICE A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number (vehicle identification number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555...
Page 123: Index
INDEX Accessories and loading ..........7-6 Front and rear brake shoes, checking ......9-21 Air filter element, cleaning ........... 9-16 Front arm pivots, lubricating ........9-29 Front knuckle pivots, lubricating ......... 9-30 Fuel .................5-8, 6-3 Battery ................. 9-31 Fuel level warning light ..........5-2 Brake lever free play, adjusting the front .....
Page 124 Owner’s Manual and tool kit ..........9-2 Valve clearance ............9-21 Vehicle Emission Control Information label ....12-1 Vehicle identification number ......... 1-1 Parking ................7-5 Parking brake ..............5-5 Parking on a slope ............7-5 Warranty, extended (for USA) ........12-6 Part locations ..............4-1 Warranty, limited (for USA) ..........
Page 125 EBU30393 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
Page 126 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate: ALWAYS without proper training or instruction. use proper riding techniques to avoid at speeds too fast for your skills or the vehicle overturns on hills and rough...

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