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3.
SPECIFICATION
Model No: .........................................................1000ETJ
Base Size: ..................................................535 x 585mm
Capacity: ............................................................. 1000kg
Fixed/Adjustable Saddle:........................................ Fixed
4.
ASSEMBLY
4.1.
Unpack the product and check contents. Should there be any damaged or missing parts contact your
supplier immediately.
4.2.
Assemble wheels as in fig.1, for both sides of the jack base.
4.3.
Screw legs to base of the stand and check that the stand is at a right angle to a horizontal plane, then
tighten the leg screws.
4.4.
Place the saddle on the end of the hydraulic ram.
4.5.
Loosen the operating plug at the top of the hydraulic ram.
4.6.
The transmission jack is now ready for use.
5.
PRE-USE CHECK LIST
IMPORTANT: Before each use, check jack is in sound working order. Use the following list to form a
habitual pre-check procedure.
Check the unit for the following: Damage, Distortion, Leaning, Worn or missing components. The following
must also be checked:
1. Saddle base
2. Piston rod
3. Cylinder/Hydraulic unit
4. Stopper rings and cotter pins
WARNING! DO NOT use jack if any suspect part is found, or if believed to have been subjected to abnormal load or shock. Immediately
‰
remove from service and contact your authorised service agent.
IMPORTANT: Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any air, that may have accumulated in
the system during transit, as follows:
5.1.
Open the release valve by turning knob anti-clockwise and hold the valve open.
5.2.
Operate the foot pedal 15 to 20 times.
5.3.
Release the valve (which will turn clockwise to close the valve).
6.
OPERATION
WARNING! Before use ensure you have read, understood and apply Section 1 safety instructions.
‰
WARNING! Ensure you prepare vehicle correctly before attempting to use the Transmission Jack.
‰
6.1.
POSITIONING JACK BENEATH LOAD
Before use ensure the transmission weight and size does not exceed the capacity of the jack.
6.1.1. Ensure the vehicle from which the gearbox is to be removed is correctly positioned, handbrake applied
and raised to allow the transmission jack to be positioned correctly.
6.1.2. Ensure there are no other persons around or under the vehicle.
6.1.3. Ensure saddle is in its lowest position and use handle to transport and centrally position jack beneath
vehicle transmission.
6.1.4. Pump the jack foot pedal and the saddle will rise (fig 2).
6.1.5. When saddle is just beneath the transmission re-adjust alignment if necessary to centralise the saddle.
6.2.
LOWERING THE LOAD
WARNING! Ensure the load is central and stable on the jack saddle and load is fixed in place before
‰
attempting to lift, lower, or transport.
6.2.1. SLOWLY turn the release valve knob anti-clockwise (fig 3) to GENTLY lower saddle to the lowest
minimum height before attempting to transport load.
IMPORTANT: The unit is fitted with a "Dead Man" release valve which will automatically return to the
closed position when the knob is released. The unit is also fitted with decent control for a constant
lowering speed.
6.3.
TRANSPORTING THE LOAD
WARNING! Ensure you have read, understood and apply Section 1 safety instructions.
‰
6.3.1. Ensure the jack saddle is fully lowered and load is fixed in place before attempting to lift, lower, or
transport.
6.3.2. Transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean
beforehand.
6.3.3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance.
▲
DANGER! DO NOT use on tarmacadam, or any soft surface as jack may sink or topple. Serious personal
or fatal injury may result.
▲
DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE
DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK.
NOTE: This jack may be used with appropriate adaptors in order to handle such components as rear axle
units and transfer cases that are within the weight limitations of the jack.
6.4.
RE-INSTALLING A GEARBOX
6.4.1. To transport, reposition beneath a vehicle, and raise a load up, reverse the procedures outlined above.
© Jack Sealey Limited
5. All nuts and bolts
6. All seals
7. Jack main frame
Original Language Version
Maximum Saddle Height: .................................. 1910mm
Minimum Saddle Height: ................................... 1100mm
Optional Accessories: ADT5 - Adjustable Gearbox Support
Ram Extensions: ........................................................... 1
8. Foot pumps
9 Swivel caster wheels
10. Transport handle
1000ETJ
Fig.1
Fig.2
Fig.3
Issue 2 (ALL)
21/09/23
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