Siemens SINAMICS G220 Operating Instructions Manual
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Siemens SINAMICS G220 Operating Instructions Manual

Siemens SINAMICS G220 Operating Instructions Manual

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Summary of Contents for Siemens SINAMICS G220

  • Page 3 Introduction Fundamental safety instructions Description SINAMICS Application planning G220 SINAMICS G220 converter Installation Mounting Operating Instructions Connecting Commissioning (hardware) Software installation Commissioning (web server) Commissioning (Startdrive) Series commissioning Operation and monitoring with SINAMICS SDI Standard Functions Edition 04/2024, firmware V6.2...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Use of third-party products in this documentation .............. 19 1.2.6 Websites of third-party companies..................20 Product documentation ..................... 21 Service and Support......................22 1.4.1 ID link and Siemens Online Support..................22 1.4.2 Spare parts services ......................23 Important product information ..................24 1.5.1 Intended use........................24 1.5.2...
  • Page 6 EMC-compliant installation ....................81 4.14.1 EMC zones in the control cabinet..................81 4.14.2 Shielding and potential equalization inside the control cabinet ........... 81 4.14.3 Potential equalization between control cabinets ..............82 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 7 6.1.7 Minimum clearances, converter in degree of protection IP55 ..........138 6.1.8 Installation, converter in degree of protection IP55 ............139 Braking resistor ........................ 141 6.2.1 Mounting position ......................141 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 8 Overview of the interfaces at option module OM-IIoT ............199 7.2.19 Option module OM-IIoT, X128 ..................199 7.2.20 Overview of the interfaces at option module OM-DQ ............201 7.2.21 Option module OM-DQ, X501 and X502................201 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 9 Status word and control word ..................246 10.5.4 Parameters ........................247 10.5.4.1 Parameter list........................247 10.5.4.2 User-defined parameter list ....................250 10.5.4.3 Signal interconnections....................250 10.5.5 Backup and restore ......................252 10.5.5.1 Overview ......................... 252 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 10 Operation and monitoring with SINAMICS SDI Standard ..............301 13.1 SINAMICS SDI Standard, converter in degree of protection IP20......... 301 13.2 SINAMICS SDI Standard, converter in degree of protection IP55......... 302 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 11 14.4.6.3 Telegram 2 ........................335 14.4.6.4 Telegram 3 ........................335 14.4.6.5 Telegram 4 ........................336 14.4.6.6 Telegram 20 ........................336 14.4.6.7 Telegram 102 ........................337 14.4.6.8 Telegram 103 ........................337 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 12 "TCP/IP interfacing object" class ..................405 14.6.4.4 "Ethernet link object" class ....................406 14.6.4.5 "Siemens drive object" class....................409 14.6.4.6 "Siemens motor object" class .................... 411 14.6.4.7 "Parameter object" class ....................412 14.7 Communication with edge device ..................414 SINAMICS G220 converter...
  • Page 13 Setting of technological application for closed-loop speed control........509 14.10.5.3 Droop ..........................511 14.10.5.4 Vdc_min controller (Vdc_min control) ................512 14.10.5.5 Vdc_max controller (voltage limitation)................513 14.10.5.6 Resonance damping......................514 14.10.5.7 Setting motor control for critical applications..............515 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 14 14.11.16.15 Motor protection for synchronous motors by means of temperature calculation, Model 3... 636 14.11.16.16 Setting motor overload protection according to UL 61800-5-1 .......... 638 14.12 Safety Integrated ......................654 14.12.1 Safety Integrated Functions....................656 14.12.2 PFH values ........................657 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 15 Downloading the license file at a later time ..............731 14.14.6 Transferring the license file to the converter and activating it ..........731 14.14.7 Restoring licensing after the memory card is removed ............732 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 16 16.11.5 Replace interior fan, converter with IP55 degree of protection, frame sizes FSB-FSC ..793 16.11.6 Replace interior fan, converter with IP55 degree of protection, frame sizes FSD1-FSE ..795 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 17 Climatic conditions ......................827 17.14 Braking resistor ........................ 828 17.14.1 Electrical data for braking resistor, degree of protection IP21 ..........828 17.14.2 Electrical data for braking resistor, degree of protection IP54 ..........829 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 18 Table of contents 17.14.3 Current carrying capacity of the braking resistor ............... 830 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 19: Introduction

    With the SINAMICS converter series you can solve drive tasks in the low, medium and DC voltage range. All Siemens drive components, such as converters, motors, and controls, are matched to each other and can be integrated into your existing automation systems.

  • Page 20: About This Manual

    Unless explicitly contractually agreed, Siemens assumes no liability for such suitability. Suitability for a particular application in specific individual cases must be assessed by the user, taking into account all technical, legal, and other requirements on a case-by-case basis.

  • Page 21: What's New

    This documentation contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the use of third-party products. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 22: Websites Of Third-Party Companies

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.

  • Page 23: Product Documentation

    Product documentation Description The project documentation for the converter can be found on the Internet: SiePortal Sinamics G220 (https://sieportal.siemens.com/su/bjRVw) You can display documents or download them in PDF and HTML5 format. The product documentation for the converter comprises the following documents:...

  • Page 24: Service And Support

    ID link and Siemens Online Support You can find additional information about the product: • via ID link • using the Siemens Industry Online Support – Website: SIOS (https://support.industry.siemens.com/cs/ww/en/) – App Industry Online Support (for Apple iOS and Android) Product-specific information via ID link The QR code on your product and on the product packaging contains the ID link.

  • Page 25: Spare Parts Services

    1.4 Service and Support • Catalogs/brochures • Certificates 1.4.2 Spare parts services The online spare part service "Spares on Web" offers spare parts for the product. See also Spares on Web (https://www.sow.siemens.com) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 26: Important Product Information

    A risk assessment of the complete application, including third-party products and implementation of adequate safety and cybersecurity measures must be performed before you use the product. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 27: Firmware Updates And Constraints

    1.5.2 Firmware updates and constraints Description Firmware updates and constraints for the converters with the current firmware are available in SIOS: Updates and constraints, SINAMICS G220 (https://support.industry.siemens.com/cs/ww/en/ view/109807094) 1.5.3 Open-source software (OSS) Description The license conditions and copyright information of the open-source software components used by the device are saved on the device itself.

  • Page 28: Compliance With The General Data Protection Regulation

    1.5.4 Compliance with the General Data Protection Regulation Description Siemens complies with the principles of the General Data Protection Regulation (EU), in particular the principle of data minimization ("privacy by design"). For this SINAMICS product, this means: • User management and access control (UMAC) The product processes or stores the following personal data: –...

  • Page 29: Fundamental Safety Instructions

    • You must use an additional residual-current device (RCD) if a conductor-ground short circuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 30 • Ensure compliance with the limit values specified in the technical data during transport, storage and operation. • Do not use any damaged devices. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 31 • Tighten all power connections to the prescribed torque. • Check all power connections at regular intervals, particularly after equipment has been transported. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 32 In the most extreme cases, individuals might develop asthma or dermatitis respectively. • If the product has a strong smell, keep it in a well-ventilated area for 14 days. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 33 • IT system: Use a ground fault monitor and eliminate the fault as quickly as possible. • TN or TT systems with grounded line conductor: Use an isolating transformer on the line side. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 34 • Check that the warning labels are complete based on the documentation. • Attach any missing warning labels to the components, where necessary in the national language. • Replace illegible warning labels. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 35 As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death. • Protect the parameterization against unauthorized access. • Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 36: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 37: Warranty And Liability For Application Examples

    As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 38: Cybersecurity Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 39: Residual Risks Of Power Drive Systems

    5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 40 For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 41: Description

    Converters with degree of protection IP20 or UL open type Description The converter in degree of protection IP20 or UL open type is intended for installation in a control cabinet. Figure 3-1 Converter FSC in degree of protection IP20 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 42: Scope Of Supply, Converters With Degree Of Protection Ip20 Or Ul Open Type

    • Adhesive warning labels in several languages • The converter contains open source software. The license conditions for the open source software are saved in the converter and can be read out using a commissioning tool. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 43: Converter In Degree Of Protection Ip55 Or Ul Type 12

    • All entries for the connecting cables in the gland plate are sealed using screw glands, which are suitable for degree of protection IP55/UL type 12. • The fan unit is installed in the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 44: Scope Of Delivery, Degree Of Protection Ip55 Or Ul Type 12

    • Adhesive warning labels in several languages • The converter contains open source software. The license conditions for the open source software are saved in the converter and can be read out using a commissioning tool. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 45: Explanation Of The Article Number

    UL type 12, IP55 degree of protection, Class 3C2, repair switch (available soon) M UL type 12, IP55 degree of protection, Class 3C3, repair switch (available soon) 3AC 200 … 240 V 3AC 380 … 500 V SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 46 3.5 Explanation of the article number Table 3-2 Coding for the rated power 6SL411 ☐ ☐ -     0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 3 kW 4 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 55 kW SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 47: Optional Components

    Braking resistor 1.1 kW … 1.5 kW 6SL3201-0BE14-3AA0 2.2 kW … 4 kW 6SL3201-0BE21-0AA0 5.5 kW … 7.5 kW 6SL3201-0BE21-8AA0 11 kW ... 15 kW 6SL3201-0BE23-8AA0 18.5 kW ... 22 kW JJY:023422620001 30 kW ... 37 kW JJY:023424020001 45 kW ... 55 kW JJY:023434020001 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 48: Order Data For Braking Resistor, Degree Of Protection Ip54

    Braking resistor (coming soon) 1.1 kW … 1.5 kW JJY:023422629003 2.2 kW … 4 kW JJY:023422629004 5.5 kW … 7.5 kW JJY:023422629005 15 kW JJY:023422629002 18.5 kW ... 22 kW JJY:023422629001 30 kW ... 37 kW JJY:023434029002 45 kW ... 55 kW JJY:023434029001 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 49: Memory Card

    The converter supports FAT32-format memory cards with a capacity of up to 32 GB. The converter can be operated with or without a memory card inserted. A permanently inserted memory card from Siemens is required to use functions that require a license.

  • Page 50: Option Module Om-Smt

    The explosive areas must be defined by the operator in accordance with Directive 1999/92/EC. The OM-SMT and the converter must be located outside the explosive areas. Description Figure 3-4 Option module OM-SMT SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 51: Option Module Om-Iiot

    Option module OM-IIoT The Ethernet interface of option module OM-IIoT connects the converter with an edge device. 3.6.5 Option module OM-DQ Overview Option module OM-DQ extends the functional scope of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 52: Ordering Data For Option Modules

    The OM-DQ connects the converter to DRIVE-CLiQ components that are installed outside the converter 3.6.6 Ordering data for option modules Option Module Designation Article number Option Module OM-SMT 6SL4950-0AL00-0FA0 Option Module OM-IIoT 6SL4950-0AL00-0EA0 Option Module OM-DQ 6SL4950-0AL00-0BA0 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 53: Expansion Adapter For Option Modules

    Expansion adapter for option modules Designation Article number Expansion adapter for option 6SL4960-0AM01-0AA0 modules 3.6.8 DRIVE-CLiQ components Overview The functionality of the converter can be extended by external components with DRIVE-CLiQ interface. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 54: Sinamics Smart Adapter

    The SINAMICS Smart Adapter may only be installed temporarily for commissioning and service activities. It may not be used permanently with the converter. The SINAMICS Smart Adapter supports WPA3 WLAN encryption. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 55: Sinamics Smart Adapter Ordering Data

    The SINAMICS SDI pro 5.5" either requires the handheld kit, the door mounting kit or a G220 IP55 mounting frame. 3.6.10.2 Order data, SINAMICS SDI pro 5.5'' SINAMICS SDI pro 5.5'' (coming soon) Designation Article number SINAMICS SDI pro 5.5'' 6SL4950-0AH35-2AA0 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 56: Supplementary Optional Components

    Description 3.6 Optional components 3.6.11 Supplementary optional components Description In addition to the optional components offered by Siemens, supplementary components are also available from selected partners. More information More information is provided on the Internet below: Drive Options Partners (www.siemens.com/drives-options-partner) SINAMICS G220 converter...

  • Page 57: Directives And Standards

    The converter complies with the requirements for the British market (England, Wales and Scotland). Underwriters Laboratories (North American market) Converters provided with the test symbols displayed fulfil the requirements stipulated for the North American market as a component of drive applications. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 58 The converters fulfill the requirements of the Russia/Belarus/Kazakhstan customs union (EAC). ISO 9001 and ISO 14001 quality systems Siemens AG employs a quality management system that complies with ISO 9001 and ISO 14001. Taking back and recycling waste electrical and electronic equipment (WEEE) The converters fulfill the requirements stipulated in Directive 2012/19/EU with regard to the return and recycling of waste electrical and electronic equipment.
  • Page 59 You can find the certificates and manufacturer declarations for the converter on the Internet: EU Declaration of Conformity (http://database.ul.com/cgi-https:// support.industry.siemens.com/cs/ww/en/view/109827335) UK Declaration of Conformity (https://support.industry.siemens.com/cs/ww/en/view/ 109827530) Safety Manufacturer's Declaration (https://support.industry.siemens.com/cs/ww/en/view/ 109827532) Additional certificates (https://support.industry.siemens.com/cs/ww/en/ps/28308/cert) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 60: Motors That Can Be Operated

    • Synchronous motors from Siemens • Induction motors from Siemens, e.g. SIMOTICS 1PH8, SIMOTICS 2KJ3 • Siemens induction motors, e.g. SIMOTICS 1LE1, SIMOTICS 1LE5, SIMOTICS 1LE6, SIMOTICS 1PC1 • Reluctance motors from Siemens, e.g. SIMOTICS 1FP1, SIMOTICS 1FP3, SIMOTICS 1PH8 •...

  • Page 61: Multi-Motor Operation

    Multi-motor operation involves simultaneously operating several identical motors on one converter. Multi-motor operation is generally permissible for standard induction motors. More information Additional preconditions and restrictions relating to multi-motor operation are available on the Internet: Multi-motor drive (https://support.industry.siemens.com/cs/ww/en/view/84049346) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 62 Description 3.9 Multi-motor operation SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 63: Application Planning

    • At a multiple of the pulse frequency up to a maximum of 100 kHz The following tables contain the evaluation of the electromagnetic fields and the minimum clearances to the converter components. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 64 The limit value of 100 µT Must be assessed de‐ (RMS) at 50 Hz is not excee‐ pending on the active ded. Must be assessed de‐ implant. pending on the active im‐ plant. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 65: Protection Against The Spread Of Fire

    The installation of the converter in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 66: Protection Against Condensation And Conductive Pollution

    If condensation or conductive pollution can be excluded at the installation site, a lower degree of protection of the control cabinet is permitted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 67: Requirements For The Protective Conductor, Converter In Degree Of Protection Ip20

    The leakage current via the protective conductor of the converter can exceed the following values: • 3.5 mA DC current • 10 mA AC current This results in minimum requirements for the protective conductor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 68 ⇒ Minimum cross-section of the protective conductor = 16 mm • Power supply or motor connection cable > 35 mm ⇒ Minimum cross-section of the protective conductor = ½ cross-section of the power supply or motor connection cable SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 69 • When connecting a multi-conductor cable using an industrial plug connector according to EN 60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu. • Observe the local regulations for protective conductors subject to a high leakage current at the operating location. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 70: Requirements For The Protective Conductor, Converter In Degree Of Protection Ip55

    Protective conductor of the power supply cord ② Protective conductor of the converter power supply cord ③ Protective conductor between PE and control cabinet ④ Protective conductor of the motor connection cable SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 71 • When connecting a multi-conductor cable using an industrial plug connector according to EN 60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu. • Observe the local regulations for protective conductors subject to a high leakage current at the operating location. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 72: Fault Protection For The Motor Circuit

    The manufacturer's declaration describes the conditions regarding protection against electric shock in the event of an insulation failure in the motor circuit. More information You can find more information on the Internet: Manufacturer's declaration (https://support.industry.siemens.com/cs/ww/en/view/ 109476638) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 73: Operation On A Tn System

    Generally, the neutral point is grounded in a TN system. There are versions of a TN system with grounded line conductor, e.g. with grounded L1. The TN system can transfer the neutral conductor N and the PE protective conductor either separately or combined. Figure 4-1 TN system SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 74: Operation On A Tt System

    In a TT system, the PE protective conductor of the transformer and the installed system are independent of one another. There are TT systems with and without transfer of the neutral conductor N. Figure 4-2 Example: Transfer of the neutral conductor, grounded neutral point SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 75: Operation On An It System

    In an IT system, all active conductors are isolated from ground or are connected to ground via a high-resistance impedance. Under defined conditions, it is also possible to include the neutral conductor in an IT system. Figure 4-3 IT system SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 76: Permissible Line System Configuration As A Function Of The Installation Altitude

    3 AC 440 V … 500 V + 10 % ‑ 20 % Alternative for TN or TT system: • Line supply with grounded neutral point • Connection with upstream isolating transformer with the sec‐ ondary side grounded at the neutral point SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 77: Permissible Speed Of A Synchronous Motor

    DC max • = 410 V for line voltage 3 AC 200 V … 240 V DC max Torque constant of the synchronous motor according to the motor rating plate or data sheet SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 78: Star Connection Of The Motor Or 87 Hz Delta Connection

    The motor goes into field weakening above the rated frequency. In field weakening, the available motor torque decreases proportionally with 1/f. In field weakening, the available power remains constant. Delta connection Figure 4-5 Motor in delta connection with 87 Hz characteristic SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 79 • The motor must have windings that are approved for a voltage > rated voltage U • The faster rotation of the fan impeller means that the motor has a higher noise level than when operated with f ≤ 50 Hz. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 80: Electromagnetic Compatibility (Emc)

    Together with the associated motors and encoders, including the connecting cables, the converter forms a variable-speed drive. Product standard IEC 61800‑3 defines the EMC requirements for a variable-speed drive. Product standard IEC 61800‑3 calls a variable-speed drive a "Power Drive System" (PDS). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 81: Limit Values For Current Harmonics In The Industrial Supply

    We recommend using the "TIA Selection Tool" configuring software to calculate the current harmonics of the converter. More information about the "TIA Selection Tool" is available on the Internet: TIA Selection Tool (https://www.siemens.com/tia-selection-tool) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 82: Current Harmonics

    In addition, measures for EMC-compliant configuration of the plant or system are described in detail in this manual. The final statement on compliance with the applicable standard is given by the respective label attached to the individual device. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 83: Emc-Compliant Installation

    • The PE rail and shield support should be connected to the control cabinet frame through a large surface area to establish a good electrical connection. • Devices and components are mounted on a bare, metal mounting plate. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 84: Potential Equalization Between Control Cabinets

    Power cables with a high interference level significantly influence the electromagnetic fields in a system or a machine. Routing cables to be compliant with EMC is a requirement for disturbance-free operation of a system or machine. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 85 Alternatively, incoming and outgoing conductors are routed in parallel, but close to one another. More information You can find more information about cable routing on the Internet: EMC Design Guidelines Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/60612658) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 86: Emc-Compliant Shield Support

    • Metal or metalized plug connectors are used to connect shielded data cables. Example Examples of shield supports on a shield plate and a mounting plate are shown in the following diagram. Figure 4-6 Examples of EMC-compliant shield supports SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 87: Electrical Isolation Between The Process Control Level And Field Level

    Simatic Scalance X101-1 media converter. Within the field level, electrical isolation between individual segments of the fieldbus is possible when required. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 88: Shielded Cables, Converter In Degree Of Protection Ip20

    Application planning 4.14 EMC-compliant installation 4.14.7 Shielded cables, converter in degree of protection IP20 Description Recommended when operating with an OM-DQ option module Figure 4-8 EMC-compliant cable shielding SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 89: Maximum Permissible Signal Cable Lengths, Converter In Degree Of Protection Ip20

    The maximum permissible connecting cable length is 1000 m. A surge protection device is required for connection cables longer than 30 m. We recommend surge protection device DCO SD2 ME 24, Order No. DEHN 917921. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 90 We recommend surge protection device DCO SD2 ME 24, Order No 917921. Fieldbus The maximum permissible connection cable length is 100 m. DRIVE-CLiQ The maximum permissible connection cable length is 100 m. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 91: Shielded Cables And Ferrites, Converter In Degree Of Protection Ip55

    The user is responsible for the selection and attachment of the EMC toroidal core according to 1 and Figure 4-9 EMC-compliant cable shielding ferrite cores With the exception of the line supply cable, all cables must be shielded to comply with EMC regulations. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 92: Maximum Permissible Signal Cable Lengths, Converter In Degree Of Protection Ip55

    1.5 mm² / AWG 16 ≤ 250 m 2.5 mm² / AWG 14 ≤ 1 000 m for the temperature monitoring of explosion-protected motors, i.e. to comply with guideline 2014/34/EU (ATEX) or regulation 2016 No. 1107 (UKEX) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 93: Achievable Emc Category And Maximum Motor Cable Length

    Complex, large-scale industrial applications and/or IT supply networks. An EMC plan must be drawn up. Operation with the default pulse frequency or with reduced pulse frequency An external line filter is required to comply with the requirements relating to CE certification. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 94 Application planning 4.14 EMC-compliant installation SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 95: Installation

    415 V / 3 AC 440 With integrated 25.5 36.5 V … 500 V filter The weight of the converter can vary by up to 3% from the specified values. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 96: Weight, Converter In Degree Of Protection Ip55

    With integrated filter Without repair 17.2 26.8 37.4 54.5 switch With repair switch 22.2 26.7 37.2 55.4 The weight of the converter can vary by up to 3% from the specified values. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 97: Unpacking The Converter

    Tool required: A knife to open the packaging Procedure Procedure to unpack the converter: 1. Place the packed converter on a stable surface with the underside down. 2. Open the packaging on the upper side. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 98 For IP20 converters larger than frame size FSD1 and IP55 converters from frame size FSC and higher, we recommend that the packaging is completely cut away and lifting equipment is attached to the converter attachment points. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 99 Converter in degree of protection IP20 Converter in degree of protection IP55 ① Attachment points for lifting equipment Converters in frame size FSC have 2 tapped holes on the top for M8 lifting eyebolts. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 100: Unpacking The Converter, Delivered On Pallets

    2. Open the packaging on the upper side. 3. Remove the hole drilling template, the separately packaged accessories and the packaging material: ① Hole drilling template ② Accessories ③ Packaging material SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 101 Plate with additional attachment points equipment. After installing the converter in an electrical cab‐ inet, remove the plate with the additional holding points from the lower side of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 102: Shield Plates For Converter With Ip20 Degree Of Protection

    • One shield plate for the power cables Tightening torque for frame sizes FSA … FSC: 2 Nm   Tightening torque for frame size FSD1 or larger: 3 Nm   Figure 5-1 Mounting the upper shield plates (frame size FSD1 in this example) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 103: Mount The Lower Shield Plates

    • T25 torx screwdriver from frame size FSD1 Procedure Tightening torque: 2 Nm   Figure 5-2 Mounting the lower shield plates, frame size FSA Tightening torque: 2 Nm   Figure 5-3 Mounting the lower shield plates, frame size FSB SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 104 5.5 Shield plates for converter with IP20 degree of protection Tightening torque: 2 Nm   Figure 5-4 Mounting the lower shield plates, frame size FSC Tightening torque: 3 Nm   Figure 5-5 Mounting the lower shield plates, frame size FSD1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 105 5.5 Shield plates for converter with IP20 degree of protection Tightening torque: 3 Nm   Figure 5-6 Mounting the lower shield plates, frame size FSD2 Tightening torque: 3 Nm   Figure 5-7 Mounting the lower shield plates, frame size FSE SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 106: Gland Plate For Connecting Cables, Converter With Ip55 Degree Of Protection

    2. Screw the gland plate for the connecting cables in place with the following torque: – Frame size FSA ... FSC: 2 Nm – From frame size FSD1: 5 Nm Figure 5-9 Converter with gland plate SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 107: Dimension Drawing Of Gland Plate For Connecting Cables

    Installation 5.6 Gland plate for connecting cables, converter with IP55 degree of protection 5.6.2 Dimension drawing of gland plate for connecting cables Dimensioned drawing Figure 5-10 Frame size FSB SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 108 Installation 5.6 Gland plate for connecting cables, converter with IP55 degree of protection Figure 5-11 Frame size FSC SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 109 Installation 5.6 Gland plate for connecting cables, converter with IP55 degree of protection Figure 5-12 Frame size FSD1 Figure 5-13 Frame size FSD2 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 110 Installation 5.6 Gland plate for connecting cables, converter with IP55 degree of protection Figure 5-14 Frame size FSE SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 111: Option Modules

    OM-IIoT and OM-DQ Every option mod‐ Every option mod‐ ule combination is ule combination is OM-SMT and OM-DQ permissible permissible 3 option modules Not possible Not possible Not possible Permissible SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 112: Weight, Option Modules

    • The expansion adapter for option modules is only available for converters with frame size FSA in degree of protection IP20. • A T20 torx screwdriver for mounting the shield plate SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 113 Proceed as follows to mount the expansion adapter for option modules: 1. Pull down the front cover of the converter. 2. Release the 2 screws of the lower shield plate and remove the shield plate. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 114 Installation 5.7 Option modules 3. Mounting the shield plate of the expansion adapter. 4. Place the front cover of the expansion adapter on the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 115: Mounting Option Module Om-Smt, Converter In Degree Of Protection Ip20

    • Switch off the converter power supply before you withdraw or insert the option module. You will need a T20 torx screwdriver SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 116: Mounting Option Module Om-Smt, Converter In Degree Of Protection Ip55

    Option module OM-SMT is connected to the converter. 5.7.5 Mounting option module OM-SMT, converter in degree of protection IP55 Overview Option Module OM-SMT is mounted in the option slot of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 117 1. Remove the screws of the housing cover with a T20 torx screwdriver. Figure 5-17 Removing the housing cover 2. Swivel the housing cover slightly upward and then lift the housing cover off in an upward direction. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 118 6. Replace the housing cover and tighten the screws with a T20 torx screwdriver, applying a torque of 2 Nm. 7. Press the cover caps onto the fixing screws. Result Option Module OM-SMT is connected to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 119: Dimension Drawing Om-Smt

    • Switch off the converter power supply before you withdraw or insert the option module. You will need a T20 torx screwdriver SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 120: Mounting Option Module Om-Iiot, Converter In Degree Of Protection Ip55

    Option module OM-IIoT is connected to the converter. 5.7.8 Mounting option module OM-IIoT, converter in degree of protection IP55 Overview Option Module OM-IIoT is mounted in the option slot of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 121 1. Remove the screws of the housing cover with a T20 torx screwdriver. Figure 5-21 Removing the housing cover 2. Swivel the housing cover slightly upward and then lift the housing cover off in an upward direction. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 122 6. Replace the housing cover and tighten the screws with a T20 torx screwdriver, applying a torque of 2 Nm. 7. Press the cover caps onto the fixing screws. Result Option Module OM-IIoT is connected to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 123: Dimension Drawing Om-Iiot

    Option module OM-DQ must be mounted as the lowermost module in the option slot of the converter because this module does not have a connector for other option modules. You will need a torx T20 screwdriver. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 124 5. Press the cover caps onto the fixing screws. 6. Place the front cover (frame size FSA) on the converter or close the front door of the converter. Result Option module OM-DQ is connected to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 125: Mounting Option Module Om-Dq, Converter In Degree Of Protection Ip55

    1. Remove the screws of the housing cover with a T20 torx screwdriver. Figure 5-25 Removing the housing cover 2. Swivel the housing cover slightly upward and then lift the housing cover off in an upward direction. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 126 6. Replace the housing cover and tighten the screws with a T20 torx screwdriver, applying a torque of 2 Nm. 7. Press the cover caps onto the fixing screws. Result Option Module OM-DQ is connected to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 127: Dimension Drawing Om-Dq

    1. Switch off the supply voltage to the converter. 2. Open the front door of the converter. 3. If required, temporarily remove the control cables that prevent the supplementary fan from being mounted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 128: Supplementary Fan For Option Modules, Converter In Degree Of Protection Ip55

    The supplementary fan is delivered together with the converter. The supplementary fan is required if the two subsequent conditions occur: • Ambient temperature > 50 °C • More than 1 option module is mounted in the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 129 8. Reconnect all of the converter control cables if you removed the control cables. 9. Replace the housing cover and tighten the screws with a T20 torx screwdriver, applying a torque of 2 Nm. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 130 Installation 5.7 Option modules 10.Press the cover caps onto the fixing screws. 11.Switch on the converter supply voltage. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 131: Mounting

    • Mount drive components so that they are not accessible during operation. Measures when maintenance is required: • Allow drive components to cool off before starting any work. • Use appropriate personnel protection equipment, e.g. gloves. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 132: Converter

    ① Attachment points for lifting equipment Figure 6-1 Example of attachment points, degree of protection IP20 ① Holding plates for lifting equipment Figure 6-2 Example of holding plates, degree of protection IP55 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 133: Mounting Position

    The converter can overheat and therefore be damaged if mounted in an impermissible position. • Only mount the converter in a permissible position. Description Installation is only permissible in the vertical position with the line connection at the bottom. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 134: Dimensions, Converter In Degree Of Protection Ip20

    Table 6-1 Dimensions Property Unit FSD1 FSD2 Height Height with ex‐ pansion adapter for option mod‐ ules Width Depth Upper shielding plate height Lower shielding plate height Rear panel height mm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 135: Minimum Clearances, Converter In Degree Of Protection Ip20

    Unit FSD1 FSD2 Minimum venti‐ lation clearance above Minimum venti‐ lation clearance below Minimum venti‐ lation clearance below with ex‐ tended shielding plate Recommended minimum clear‐ ance at the front SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 136: Installation, Converter In Degree Of Protection Ip20

    Mounting parts 4 × M4 screws 4 × M5 screws 4 × M5 screws 4 × M4 washers 4 × M5 washers 4 × M5 washers Tightening tor‐ 6 Nm 6 Nm 6 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 137 Rear view of the converter All dimensions in mm Mounting parts 4 × M6 screws 4 × M6 screws 4 × M6 washers 4 × M6 washers Tightening tor‐ 10 Nm 10 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 138 Rear view of the converter and mounting parts, frame size FSE, IP20   Rear view of the converter All dimensions in mm Mounting parts 4 × M6 screws 4 × M6 washers Tightening tor‐ 10 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 139: Dimensions, Converter In Degree Of Protection Ip55

    Dimensions, converter in degree of protection IP55 Dimension drawing Figure 6-5 Dimensions, IP55 degree of protection Table 6-6 Dimensions Property Unit FSD1 FSD2 Height Width Depth Depth, including repair switch Rear panel height mm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 140: Minimum Clearances, Converter In Degree Of Protection Ip55

    Dimension drawing Figure 6-6 IP55 minimum clearances Table 6-7 Minimum clearances   Unit FSD1 FSD2 Minimum ventila‐ tion clearance above Minimum ventila‐ tion clearance be‐ Recommended min‐ imum clearance at the front SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 141: Installation, Converter In Degree Of Protection Ip55

    Mounting parts 4 × M5 screws 4 × M6 screws 4 × M6 screws 4 × M5 washers 4 × M6 washers 4 × M6 washers Tightening torque 6 Nm 10 Nm 10 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 142 FSD2 Rear view of the con‐ verter [mm] Mounting parts 4 × M8 screws 4 × M8 screws 4 × M8 washers 4 × M8 washers Tightening torque 25 Nm 25 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 143: Braking Resistor

    Mounting with the connections at the top or mounted on a ceiling is not permissible. 6.2.2 Weight, braking resistor in degree of protection IP21 Technical data Table 6-10 Weight, line voltage 3 AC 200 ... 240 V Braking resistor Article number Unit Weight JJY:023151720007 JJY:023163720018 JJY:023433720001 JJY:023422620002 JJY:023423320001 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 144: Dimensions, Braking Resistor In Degree Of Protection Ip21

    Dimensions, braking resistor in degree of protection IP21 Dimensions Figure 6-7 Dimensions, degree of protection IP21 Table 6-12 Dimensions, line voltage 3 AC 200 ... 240 V Article number Unit Width Height Depth JJY:023151720007 JJY:023163720018 JJY:023433720001 JJY:023422620002 JJY:023423320001 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 145: Minimum Clearances, Braking Resistor In Degree Of Protection Ip21

    • Mount the braking resistor so that it is not accessible in operation. Measures when maintenance is required: • Allow the braking resistor to cool down before starting any work. • Use appropriate personnel protection equipment, e.g. gloves. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 146: Installation, Braking Resistor In Degree Of Protection Ip21

    The braking resistor is intended to be installed on a level, heat-resistant mounting plate with a high thermal conductivity. For installation on the outside of the control cabinet, degree of protection IP21 of the braking resistor must be taken into consideration. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 147: Weight, Braking Resistor In Degree Of Protection Ip54

    The article number contains two braking resistors, which are connected in parallel. 6.2.6 Weight, braking resistor in degree of protection IP54 Technical data Table 6-16 Weight, line voltage 3 AC 200 ... 240 V Braking resistor Article number Unit Weight JJY:023422629006 JJY:023422629007 JJY:023422629008 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 148: Dimensions, Braking Resistor In Degree Of Protection Ip54

    Dimensions, braking resistor in degree of protection IP54 Dimensions Figure 6-9 Dimensions, degree of protection IP54 Table 6-18 Dimensions, line voltage 3 AC 200.. 240 V Article number Unit Width Height Depth JJY:023422629006 JJY:023422629007 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 149: Minimum Clearances, Braking Resistor In Degree Of Protection Ip54

    • Mount the braking resistor so that it is not accessible in operation. Measures when maintenance is required: • Allow the braking resistor to cool down before starting any work. • Use appropriate personnel protection equipment, e.g. gloves. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 150 ≤ 1 kW Horizontal 500 mm 350 mm Vertical 400 mm 250 mm 250 mm 350 mm ≤ 10 kW Horizontal 800 mm 450 mm Vertical 700 mm 350 mm 350 mm 450 mm ≤ 60 kW Horizontal 1000 mm 650 mm Vertical 900 mm 550 mm 550 mm 650 mm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 151: Installation, Braking Resistor In Degree Of Protection Ip54

    Width Height JJY:023422629003 M5 / 6 Nm JJY:023422629004 M5 / 6 Nm JJY:023422629005 M5 / 6 Nm JJY:023422629002 M5 / 6 Nm JJY:023422629001 M5 / 6 Nm JJY:023434029002 M5 / 6 Nm JJY:023434029001 M5 / 6 Nm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 152: Attaching The Label For The North American Market

    The converter is supplied with a label with danger and warning notes for the North American market. Procedure Attach the label in the required language to the inside of the control cabinet where it is clearly visible. Figure 6-12 Label for the North American market SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 153: Connecting

    • Protect cables that are at hazardous voltage levels against damage or inadvertent access. 7.1.1 Connection overview, converter in degree of protection IP20 Requirement Only copper cables with an insulation that is designed for an ambient temperature of 75 °C are permissible. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 154 For converters, frame size FSA, the protective conductor should be connected at X1 as well as at the housing. For all other converters, connection at the housing is optional. Figure 7-2 Connection overview from frame size FSD1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 155: Connection, Converter In Degree Of Protection Ip20, 3 Ac 200

    10 … 16 (7 … 5) 1.2 … 1.5 (10.6 … 13.3) 10 (0.4) Screw terminal 21 ... 23 22 … 30 16 … 35 (5 … 2) 3.7 … 4.5 (32.7 … 39.8) 18 (0.7) Screw terminal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 156 M4, screw terminal, outside 17 ... 20 11 ... 18.5 1.5 … 50 (15 … 1/0) 4 … 5 (35.4 … 44.3) M5, screw terminal, outside 21 ... 23 22 … 30 2.5 … 95 (13 … 3/0) 4 … 5 (35.4 … 44.3) M5, screw terminal, outside SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 157: Connection, Converter In Degree Of Protection Ip20, 3 Ac 380

    11 ... 15 6 … 16 (9 … 5) 1.2 … 2 (5.3 … 17.7) 12 (0.5) Screw terminal 20 ... 21 18.5 ... 22 6 … 35 (9 … 2) 3.8 … 4 (33.6 … 39.8) 18 (0.7) Screw terminal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 158 5.5 … 7.5  1.5 … 6 (15 … 9) 2 … 3 (17.7 … 26.6) M4, screw terminal, outside 17 ...18 11 ... 15 1.5 … 16 (15 … 5) 2 … 3 (17.7 … 26.6) M4, screw terminal, outside SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 159: Connecting An Ip55 Converter

    The following procedure describes removing and installing the housing cover using a converter, frame size FSC as example. Requirement The following requirements apply when the housing cover is removed: • Comply with ESD regulations. • Required tools: – Torx screwdriver T20 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 160 1. Place the housing cover with the recess at the converter housing and swivel the housing cover downward. 2. Using a torx screwdriver, tighten the fixing screws of the housing cover. Tightening torque: 2 Nm (26.6 lbf in). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 161: Access To The Power Connections Up To Frame Size Fsc

    2. Slide the sheet metal plate marked in the diagram upwards until the lower side of the sheet- metal edge engages with the catch. Proceed as follows after connecting the power cables: Figure 7-7 Sliding down the sheet metal plate and tightening the screws SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 162: Connection Overview, Converter In Degree Of Protection Ip55

    Connection overview, converter in degree of protection IP55 Requirement Only copper cables with an insulation that is designed for an ambient temperature of 75 °C are permissible. IP55 converter Figure 7-8 Connection overview up to frame size FSC SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 163 Connecting 7.1 Line system, motor and braking resistor Figure 7-9 Connection overview from frame size FSD1 Figure 7-10 Power connections up to frame size FSC and from frame size FSD1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 164: Connection, Converter In Degree Of Protection Ip55, 3 Ac 200

    0.55 ... 4 1.5 … 6 (15 … 9) 1.2 (10.6) 12 (0.5) Screw terminal 15 ... 16 5.5 … 7.5  2.5 … 16 (13 … 5) 2.5 … 3.4 (22.1 ... 30.1) 14 (0.6) Screw terminal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 165 17 ... 20 11 … 18.5  2.5 … 50 (13 ... 1/0) 5 … 6 (44.2 … 53.1) M8, screw terminal, outside 21 ... 23 22 … 30 4 … 95 (11 ... 3/0) 8 … 9 (70.8 … 79.7) M8, screw terminal, outside SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 166: Connection, Converter In Degree Of Protection Ip55, 3 Ac 380

    30 ... 37 10 … 50 (7 … 1/0) 5 … 6 (44.2 … 53.1) 19 (0.7) Screw terminal 26 ... 27 45 ... 55 35 … 95 (2 ... 3/0) 10 … 12 (88.5 … 106.2) 25 (1) Screw terminal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 167 11 ... 15 1.5 … 16 (15 … 5) 1.5 … 1.7 M4, screw terminal, outside (13.3 ... 15.0) 20 ... 21 18.5 ... 22 2.5 … 50 (13 ... 1/0) 3.5 ... 4 (31.0 ... 35.4) M8, screw terminal, outside SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 168: Opening The Ground Connection Of The Integrated Line Filter, Degree Of Protection Ip20

    Damage to the converter when connected to an IT line system The converter will be damaged if it is operated with integrated line filter on an IT line system. • Open the ground connection of the integrated line filter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 169: Opening The Ground Connection Of The Integrated Line Filter, Degree Of Protection Ip55

    Opening the ground connection of the integrated line filter, degree of protection IP55 Overview When connecting the converter with integrated line filter to an IT line system, the ground connection of the integrated line filter must be open. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 170 Proceed as follows to open the ground connection of the integrated line filter: 1. Release the screws of the converter housing cover. The screws are connected to the housing cover and are captive. 2. Remove the housing cover. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 171 4. Place the housing cover with the recess at the converter housing and swivel the housing cover downward. 5. Using a torx screwdriver, tighten the fixing screws of the housing cover. Tightening torque: 2 Nm (17.7 lbf in). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 172: Overcurrent Protection And Fault Current Protection

    – CSA Standard Canadian Electrical Code (CEC) Part I for Canada – In addition, all local rules and regulations More information You can find more information about overcurrent protective devices on the Internet: Protective devices for SINAMICS G220 (https://support.industry.siemens.com/cs/ww/en/view/ 109823568) SINAMICS G220 converter...

  • Page 173: Overcurrent Protection, 3 Ac 200

    0.24 m³ 8.48 ft³ 4  6SL4112-...13-..F0 3NE1815-0 0.24 m³ 8.48 ft³ 6SL4112-...15-..F0 3NE1802-0 0.12 m³ 4.24 ft³ 7.5  6SL4112-...16-..F0 3NE1817-0 0.12 m³ 4.24 ft³ 11  6SL4112-...17-..F0 3NE1820-0 0.36 m³ 12.71 ft³ 6SL4112-...18-..F0 3NE1021-0 0.36 m³ 12.71 ft³ 18.5 6SL4112-..20-..F0 3NE1021-0 0.36 m³ 12.71 ft³ SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 174: Overcurrent Protection, 3 Ac 380 V

    3NE1224-0 0.384 m³ 13.56 ft³ More information Additional overcurrent protective devices are available on the Internet: Protective devices for SINAMICS G220 (https://support.industry.siemens.com/cs/ww/en/view/ 109823568) 7.1.7.3 Overcurrent protection, 3 AC 380 V … 415 V / 3 AC 440 V … 500 V Description Table 7-25 Standard fuses IEC standard, 3 AC 380 V …...

  • Page 175: Residual Current Device (Rcd)

    6SL4113-...27-..F0 3NE1224-0 0.384 m³ 13.56 ft³ More information You can find more information about overcurrent protective devices on the Internet: Protective devices for SINAMICS G220 (https://support.industry.siemens.com/cs/ww/en/view/ 109823568) 7.1.7.4 Residual current device (RCD) Overview Residual current devices are required in addition to overcurrent protection devices for certain network characteristics.
  • Page 176 • The neutral point of the line supply system is grounded. • The motor cables are shorter than 50 m (164 ft) shielded, or 100 m (328 ft) unshielded. • Each converter must be provided with its own designated residual-current device. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 177 The following residual-current devices are available, depending on the converter: • RCD for converters with rated input currents ≤ 80 A based on LO: Siemens SIQUENCE RCCB (series 5SV364.-4), type B, short-time delayed [K], with a rated residual current of 300 mA. The RCCB is connected in series with the overcurrent protection devices.

  • Page 178: Interfaces For The Controller

    Failsafe digital input, failsafe X127 Service interface for connecting an digital output operating unit ⑤ X131 Digital inputs       Figure 7-13 Interfaces for the controller, converter with degree of protection IP20 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 179: Overview Of Interfaces, Converter In Degree Of Protection Ip55

    X127 Service interface digital output   (e.g. connection for the operating unit) ④ X131 Digital inputs       Figure 7-14 Interfaces for the controller, converter with degree of protection IP55 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 180: Requirements Relating To The Fieldbus Cable, Converter With Degree Of Protection Ip55

    The restricted space between the fieldbus interface and the housing cover requires fieldbus cables with variable connector, e.g. the appropriate cables from the Harting company. Figure 7-15 Fieldbus cable with variable connector SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 181: Connection Example With Internal Supply Voltage

    Overload of a digital output can result in damage due to fire, device defects or malfunctions. • Ensure that a digital output is not loaded in excess of 500 mA. • Install a 500mA fuse or use the converter's internal 24V power supply. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 182: Control Lines For Terminal Strip

    10 mm 0.4 inch Push-in connec‐ tion End sleeve without 0.25 ... 2.5 mm 24 ... 12 AWG plastic sleeve End sleeve with plas‐ 0.14 ... 2.5 mm 26 ... 12 AWG tic sleeve SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 183: Factory Setting Of The Terminal Strips

    The converter obtains its signals via the fieldbus. With 1 signal at digital input DI 3, the motor can be traversed via the digital inputs DI 0 and DI 1. Figure 7-18 Factory settings of the terminal strip: I/O preset "Fieldbus with data set switchover" SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 184: Analog Inputs As Additional Digital Inputs

    This may impair the functional safety of the machine or the system and therefore endanger people or lead to material damage. • Use a surge protection device for cable lengths > 30 m. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 185 The information relating to PL and SIL applies in respect of the converter. The external connection of the converter is to be assessed on the customer side. The maximum current of the supply voltages VS 1 and VS 2 must not be exceeded. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 186 Connecting a sensor, e.g. Emergency Stop mushroom pushbutton or limit switch, with protected cable routing Figure 7-22 Connecting a sensor, e.g. Emergency Stop mushroom pushbutton or limit switch, with unprotected cable routing SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 187 Connection of a sourcing/sourcing output OSSD sensor Examples of F-DQ components: • SIMATIC ET 200SP F-DQ 4x24VDC/2 A PM HF • SIMATIC ET 200MP F-DQ 8x24VDC/2 A PPM Figure 7-24 Connection of a sourcing/sinking failsafe digital output SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 188: Connection Options For The Fail-Safe Digital Output

    • Route the relay connecting cables to prevent cross circuits, for example using separately sheathed cables or separate cable ducts. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 189 The converter outputs dark pulses as soon as the failsafe digital output is in the High state. The self-test detects a cross circuit. No requirement for regular switching of the failsafe digital output SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 190 F-DO 0+ and F-DO 0-. If there is a cross circuit between the F-DO terminals, the relays may remain switched on even when the failsafe digital output has been switched to a safe state. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 191 • Wire break between the F-DO terminals and the two relays A wire break always leads to a safe state as at least one relay switches off. Figure 7-28 Connection of a valve with a feedback signal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 192: Connecting The Motor Holding Brake

    The digital output that the converter is to use to control the motor holding brake must be interconnected with the brake control signal: • Digital output DO 0: c0730 = r0899.12 • Digital output DO 1: c0731 = r0899.12 • Digital output DO 2: c0732 = r0899.12 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 193 The following figure shows an example of the connection of the motor holding brake via a coupling relay on digital output DO 1 of the converter. Voltage supply of the coupling relay Voltage supply of the motor holding brake Coupling relay SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 194: Connecting The Temperature Contact Of The Braking Resistor

    Please proceed as follows to monitor the temperature sensor of the braking resistor: 1. Connect the temperature sensor of the braking resistor to a free digital input on the converter. 2. Assign function "External fault" to the digital input that is used. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 195: Connecting The Auxiliary Contact Of The Repair Switch

    Result When the repair switch is actuated, the converter receives the command to switch off the motor via the leading auxiliary contact, thus reducing the load on the repair switch. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 196: Control Lines For Auxiliary Contacts Of The Repair Switch

    Metric Imperi‐ Metric Imperial Rigid cable 0.75 ... 14 … 12 AWG 8 mm 0.3 inch Screw-type 80 … 100 7 … 8.9 lbin 2.5 mm Flexible cables with 2.5 mm 12 AWG end sleeves SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 197: Assignment Of The Profinet Interface

    Connecting 7.2 Interfaces for the controller 7.2.15 Assignment of the PROFINET interface Overview The PROFINET interface is located on the upper side of the converter. Description SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 198: Overview Of The Interfaces At Option Module Om-Smt

    The internal interfaces of the option module connect the option module to the converter or with other option modules. 7.2.17 Option module OM-SMT, X230 Overview The OM-SMT interface is designed for connecting two temperature sensors. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 199 Input for the overtemperature trip + Input for the overtemperature trip - If a temperature sensor is not connected at terminals X230:1 and X230:2, then the converter signals the "Overtemperature" alarm. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 200 To avoid the "Overtemperature" alarm, connect a 100Ω resistor at terminals X230:1 and X230:2. The 100Ω resistor is included in the converter scope of delivery. Example Figure 7-31 Connecting the PTC thermistor in the motor to the option module OM-SMT SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 201: Overview Of The Interfaces At Option Module Om-Iiot

    The internal interfaces of the option module connect the option module to the converter or with other option modules. 7.2.19 Option module OM-IIoT, X128 Overview An Ethernet line is connected via the RJ45 socket X128. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 202 Table 7-32 Ethernet RJ45 socket X128 X128 Designation Technical data Bidirectional pair A Bidirectional pair A Bidirectional pair B reserved reserved Bidirectional pair B reserved reserved Shield On the connector enclosure SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 203: Overview Of The Interfaces At Option Module Om-Dq

    Option module OM-DQ The internal interface of the option module connects the option module to the converter. 7.2.21 Option module OM-DQ, X501 and X502 Overview Option module OM-DQ has two DRIVE-CLiQ interfaces. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 204 Reserved, do not use Reserved, do not use +(24 V) 24 V power supply M (0 V) Electronics ground The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 205: Commissioning (Hardware)

    Date of manufacture in the serial number (example, April 21, 2013) Procedure • Form the DC link capacitors by connecting power to the converter as shown below: Figure 8-2 Forming the DC link capacitors SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 206: Determining The Motor Data

    You know the region of the world in which the motor is being used: • Europe IEC: 50 Hz [kW] • North America NEMA: 60 Hz [hp] or 60 Hz [kW] You know how the motor is connected: • Star connection [Y] • Delta connection [Δ] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 207 Example of the nameplate for a standard induction motor Figure 8-4 Example of a nameplate for a reluctance motor 2. If available, note down the motor code on the nameplate of the motor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 208 Commissioning (hardware) 8.2 Determining the motor data SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 209: Software Installation

    You can download Startdrive from the Internet. Procedure Installing Startdrive: 1. Download the latest version of Startdrive from the Internet. 2. Install Startdrive by running the "Setup" file. More information Download Startdrive: SINAMICS Startdrive (www.siemens.com/startdrive) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 210: Tia Portal Openness

    More information on TIA Portal Openness can be found on the Internet: • SIMATIC TIA Portal Openness: API to automate engineering workflows (https:// support.industry.siemens.com/cs/ww/en/view/109798533) • Openness for SINAMICS Startdrive and DCC V15.1, V16, V17, V18 (https:// support.industry.siemens.com/cs/ww/en/view/109763491) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 211: Commissioning (Web Server)

    The settings made are applied after commissioning has been completed and transferred to the converter. The web server has multi-level Industrial Cybersecurity functionality. More information More information about industrial cybersecurity functionality is provided on the Internet: Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 212: Requirements For Commissioning

    • You have connected the converter and the operating unit via service interface X127 or PROFINET interface X150. • You have switched on the converter supply voltage. • The converter has ramped up. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 213: Fundamentals

    Apple Safari ≥ Version 15.0 Google Chrome ≥ Version 83 Microsoft Edge ≥ Version 88 Mozilla Firefox ≥ Version 91 Whichever browser you use, we recommend using the most up-to-date version. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 214: Communication Interfaces

    Configured IP addresses are stored in SINAMICS SDI Standard: "Support" menu > "Scan IP Address". More information More information about the supported protocols is available on the Internet: Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 215: Getting Started

    Requirement The operating unit is connected to the converter via service interface X127. The web server can be accessed via service interface X127 using the configured IP address (default: 169.254.11.22). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 216: Basic Settings

    Security Wizard Overview The Security Wizard offers the following settings: • User Management & Access Control (UMAC) • Access to the integrated web server via the fieldbus or service interface • Drive data encryption SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 217 – The factory setting to access the web server is service interface X127 with HTTPS protocol. – It is also possible to activate PROFINET interface X150 with HTTPS protocol. If both these interfaces are deactivated, it will not be possible to access the web server. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 218: Home Page

    The web server user interface can differ from the diagram below, as the web server adapts the display to the display size of the operating unit. Product-specific information and settings are covered over in the diagram. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 219 The main window provides information about converter functions and allows settings to be made. ④ Action bar When manual saving is activated in menu "System" > "Settings", then symbol is also shown in the action bar. Figure 10-1 Structure of the web server SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 220: Making The Product Documentation Available For The Web Server Information System

    2. Extract the required language file to a folder with the name of the ZIP file (e.g. for the English version "product_manual_edition_en-US"). 3. Insert the SD card into your PC's SD card reader. 4. In the root directory of the memory card, create a folder called "DOC". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 221: Using The Web Server Information System

    The web server supports you based on an integrated, multi-level information system. Requirement If you have provided the product documentation for the web server information system, then the web server also displays linked content of the manual. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 222 If you now click or tap on the info icon, a context-sensitive help window appears with detailed information. Figure 10-2 Information in the current view The web server provides more detailed information about a setting in a context-sensitive help window. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 223: Reloading

    If the web server does not respond, or if buttons are inactive or not labeled, although the converter is not fully utilized with internal calculations, then reload the web server pages. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 224 Commissioning (web server) 10.4 Getting Started Examples: • At the PG/PC via <F5> • At the tablet PC or smartphone via SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 225: Functions And Menus

    Commissioning (web server) 10.5 Functions and menus 10.5 Functions and menus 10.5.1 Commissioning 10.5.1.1 Commissioning sequence Overview The web server guides users step-by-step through the drive commissioning. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 226 Commissioning (web server) 10.5 Functions and menus Description of function Figure 10-4 Commissioning sequence SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 227: Quick Setup

    Information about user management and the settings can be found on the Internet: Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) 10.5.1.2 Quick setup Overview Quick setup comprises the basic settings that are required to commission the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 228 • Under one of the following conditions, the web server signals that quick setup is not possible: – Another user accesses the converter via the web server and controls the converter via the control panel. – Another user has started commissioning. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 229 Display of the individual quick setup steps ③ Alternative navigation ④ Control bar to cancel or complete quick setup Display if changes have been made to the factory settings The values entered are valid. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 230 The motor data configuration encompasses the following parameters: – Standard – Motor type – Motor connection type – Direction of motor rotation – Properties of the motor – Optional settings SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 231: Optimization

    Overview With the advanced setup, you define drive options and functions to suit your application. The advanced setup contains all settings of the quick setup, plus additional options and functions. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 232 Starting commissioning in read-only mode To get to know the drive options and functions first, the commissioning can be started and run through in read-only mode. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 233 When commissioning is completed successfully, the settings are stored in the converter in a non-volatile manner. The option to perform an optimization of the motor data is displayed. The option can be deselected. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 234: Testing The Converter Configuration

    Overview Commissioning the Safety Integrated Functions of the converter includes the following: • Selecting the functions • Parameterizing the functions as required for the application • Control of the functions SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 235 X127 and/or X150 was selected in the security settings. • The appropriate license is available for Safety Integrated Functions requiring a license. • The necessary rights have been assigned with the role "Drive Safety Engineer". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 236 The activated user management protects against unauthorized changes to Safety Integrated settings. Login takes place when the web server starts. After this, only authorized users SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 237 The configurations are completed and applied by clicking on "Finish": – The subsequent parameter assignments are made – Checksums are calculated More information You can find more information in Chapter "Safety Integrated (Page 654)". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 238: Operator Control And Monitoring

    Drive status Overview Function view "Drive status" shows the current status of the converter. Description of function Product-specific information and settings are covered over in the diagram. Figure 10-9 Drive status SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 239: Inputs/Outputs

    : Individual values are continuously displayed • : Individual values and trend diagrams are continuously displayed 10.5.2.2 Inputs/outputs Overview The function view "Inputs/outputs" shows the status of all inputs and outputs. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 240 The function view "Inputs/outputs" shows the following information: • Name and terminal marking of the input and output • Function of the input and output • Actual value, e.g. "high" or "low" for a digital input SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 241: Diagnostics

    Function view "Messages" shows active and historical messages. Description of function Figure 10-11 Messages Using search and filter options, the number of alarms and faults can be restricted. The message history can optionally be viewed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 242: Diagnostics Buffer

    • Description of the message with cause and remedy 10.5.3.2 Diagnostics buffer Overview Function view "Diagnostics buffer" provides information about all system-relevant operations, e.g. commissioning, new ramp-up, generation of a certificate. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 243: Safety Integrated

    The diagnostic buffer is kept when restoring factory settings via menu "Backup and restore". 10.5.3.3 Safety Integrated Overview The "Safety Integrated" function status provides information about the Safety Integrated Functions that have been enabled. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 244 The following content is displayed: • "Status of Safety Integrated Functions" The status of the enabled Safety Integrated Functions is displayed. • "Status" Displays the internal events (limit violations, system errors) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 245: Connection Overview

    Displays the checksum of the PROFIsafe parameterization • "Versions" Displays the safety-relevant software versions of the corresponding components 10.5.3.4 Connection overview Overview Function view "Connection overview" provides information about the connections in the drive system. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 246: Communication

    The individual components with IP address and additional details are graphically displayed in the connection overview. 10.5.3.5 Communication Overview The "Communication" function view provides information about the activated fieldbus protocol. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 247 The telegrams are displayed in hex format. The display of individual values is switched between binary, decimal and hex format by clicking on the button to the right of the value. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 248: Status Word And Control Word

    The control and status word is indicated by all sequence control states. This also includes states that are not available, which prevent the motor from being switched on and switched off. Diagnostics supports fault analysis. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 249: Parameters

    Commissioning (web server) 10.5 Functions and menus 10.5.4 Parameters 10.5.4.1 Parameter list Overview The parameter list contains the converter parameters and enables the targeted modification of specific parameter values. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 250 Commissioning (web server) 10.5 Functions and menus Description of function Figure 10-17 Parameter list in the extended view SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 251 The adjustable parameter can only be parameterized when the user has the appropriate function rights. Display parameters Can only be read and cannot be edited. Display parameters Can only be read and cannot be edited. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 252: User-Defined Parameter List

    Signal interconnections Overview The function view provides an overview of the converter signal interconnections (signal source and signal sink). Signal interconnections can be added, modified and/or reset to factory settings. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 253 Signal interconnections defined by the user according to the application. These can include signal interconnections in the I/O configuration that were created during the commissioning of the converter, for example. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 254: Backup And Restore

    You can find more information in Chapter: "Signal interconnection (Page 324)". 10.5.5 Backup and restore 10.5.5.1 Overview Overview With "Backup and restore" you can back up parameters and other settings and restore the settings again if necessary. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 255 The user-specific parameterization of the converter is deleted. • Restore Safety Integrated to factory settings The converter only sets the settings of the Safety Integrated Functions to factory settings. All other settings remain unchanged. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 256: Save Drive Data To Backup File

    Security Wizard and you have configured a drive password. Description The "Backup and restore" function is used to restore the drive data for the converter from an encrypted or unencrypted backup file. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 257: Scope Of The Backup

    – Save changes manually / automatically – Displayed parameters (Standard parameters/Show all parameters): – SINAMICS SDI standard settings (Display brightness, display time, start screen configuration) The converter firmware files are not backed up. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 258: Restoring Drive Data From An Unencrypted Backup File

    2. Navigate to the "Restore drive data from backup file" area. 3. Use the "Click to select file, or drag and drop file here" button to select the backup file. 4. The next steps depend on the use case: SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 259 The settings at the time of the backup are restored. Function "Drive data encryption" is activated. The drive password is still effective in the converter after data has been restored. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 260: Restoring Drive Data From An Encrypted Backup File

    2. Navigate to the "Restore drive data from backup file" area. 3. Use the "Click to select file, or drag and drop file here" button to select the backup file. 4. The next steps depend on the use case: SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 261 – The converter takes the drive data from the backup file. The settings at the time of the backup are restored. Function "Drive data encryption" is activated. The originally configured drive password is applied. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 262 – Enter the drive password configured in step 2. The drive password configured in this step corresponds to the drive password with which the drive data in the backup file was encrypted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 263: Restore Factory Settings

    1. Call the "Backup and restore" menu. 2. Press the "Restore factory settings" button. 3. Acknowledge the confirmation prompt. 4. The converter resets its drive settings to the factory settings. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 264: Restore Safety Integrated To Factory Settings

    5. Wait: the converter restarts. 6. The converter is ready for operation and the "RDY" and "COM" LEDs light up green. Result The Safety Integrated settings for the converter have been reset. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 265: System

    • To edit the drive settings you will need the "Edit device configuration or drive applications" right. Description of function Figure 10-20 Settings Web server Under "Web server", the web server offers options for saving changes and displaying parameters. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 266: Configuring The Om-Iiot Option Module

    Requirement "Display all parameters" is selected under "System > Settings". The procedure includes as example the "Drive System Framework" app that runs in the edge device. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 267 – UDP port of the edge device Permissible values: 33333 … 33340 2. Interconnect the converter signals that you wish to transfer to the edge device with the OM- IIoT. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 268: User Management

    Requirement • You activated user management (UMAC) in "Configure security settings" during first commissioning. • You are logged into the web server and have the necessary rights to manage users. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 269 Under "Roles", the web server provides a summary of the existing roles and the assigned rights. Password policy Under "Password policy", you specify the requirements a password must meet. You define the password complexity and the time to password expiry (if any). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 270: Protection & Security

    Description of function Figure 10-22 Protection & Security Start Security Wizard The Security Wizard guides you through the converter security settings. They include User Management & Access Control and web server activation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 271: Licenses

    Use the function view "Licenses" to manage the licenses for drive functions and options. Requirement • You are logged into the web server and have the necessary rights to edit drive data. • The operating panel is connected online with the drive. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 272 The web server provides an overview of the options that require licensing and their license status. Certificates of License (eCoL) Under "Certificates of License (eCoL)", you load purchased licenses directly from a memory card into the file system of the operating unit. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 273: Firmware Update

    Under "Third-party software" there is a link to information about any third-party software used. The license conditions are loaded to the operating panel in the file "READ_OSS.ZIP". You can display the HTML file included in the ZIP file using your browser. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 274: Support

    The support dialog contains links to additional information for the converter. ① Display of additional support and hotline data For more information about configuration, see Chapter "Settings (Page 263)". Figure 10-24 Support information SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 275: Control Panel

    Drive responds immediately Although all enable signals are removed before returning the master control, the setpoints and commands still come from the original parameterized sources after the master control is returned. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 276 The control panel offers the following operating modes to move the motor: • Jog mode moves the motor while the direction buttons are pressed. • Continuous operation starts the motor when a direction button is pressed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 277: Commissioning (Startdrive)

    You configure devices and commission your converter in the Startdrive commissioning tool. Further information about the Startdrive commissioning tool can be found in the information system of the TIA Portal. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 278: Basics

    Configured IP addresses are stored in SINAMICS SDI Standard: "Support" menu > "Scan IP Address". More information More information about the supported protocols is available on the Internet: Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 279: Protected Communication

    The "Create backup or load drive data to Startdrive" function right is activated for your user account. Details on this topic are provided in the Configuration Manual SINAMICS Industrial Security (https://support.industry.siemens.com/cs/ww/en/view/109810578) in section "Security settings in Startdrive". SINAMICS G220 converter...

  • Page 280: Loading Project Data Into The Drive

    Depending on which data is loaded to the converter, you require the corresponding function rights for your user account. Details on this topic are provided in the Configuration Manual SINAMICS Industrial Security (https://support.industry.siemens.com/cs/ww/en/view/109810578) in section "Security settings in Startdrive". SINAMICS G220 converter...

  • Page 281: Saving Changes In The Project

    – "Edit drive applications" – "Edit drive Safety Integrated application" – "Manage users and roles" Details on this topic are provided in the Configuration Manual SINAMICS Industrial Security (https://support.industry.siemens.com/cs/ww/en/view/109810578) in Chapter "Security settings in Startdrive". Procedure In the toolbar, click on the icon Select the "Project > Save"...

  • Page 282: Retentively Saving Changes

    • For activated user management (UMAC): The function rights for editing drive data are activated for your user account. Details on this topic are provided in the Configuration Manual SINAMICS Industrial Security (https://support.industry.siemens.com/cs/ww/en/view/109810578) in Chapter "Security settings in Startdrive". Retentively saving online data You are connected online with the drive;...

  • Page 283: Using Parameter Lists And User-Defined Lists

    • For activated user management (UMAC): The function rights for editing drive data are activated for your user account. Details on this topic are provided in the Configuration Manual SINAMICS Industrial Security (https://support.industry.siemens.com/cs/ww/en/view/109810578) in Chapter "Security settings in Startdrive". Parameter list The following functions are available: •...
  • Page 284 3. You compare the parameter values of the drive with the saved values. 4. You apply the required parameter values for the drive. More information Detailed information about handling parameter lists and user-defined lists is provided in the TIA Portal information system. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 285: Device Configuration And Basic Parameterization

    No separate editing mode is necessary in the "Rotate & optimize" area. Note Telegram configuration offline In the guided quick startup, telegram settings can in principle only be made offline. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 286: Simple Basic Parameterization (Offline)

    Result: The motor rotates. More information Detailed information can be found in the information system of the TIA Portal in Chapter "Configuring SINAMICS G220 drives". 11.3.3 Simple basic parameterization (online) Procedure The basic parameterization can also be carried out in online mode as an alternative to offline mode.

  • Page 287: Basic Parameterization Together With A Simatic Controller

    Result: The motor rotates. More information Detailed information can be found in the information system of the TIA Portal in Chapter "Configuring SINAMICS G220 drives". 11.3.4 Basic parameterization together with a SIMATIC controller Procedure If you want to commission the SINAMICS drive together with a SIMATIC control system, the optimum sequence for basic parameterization is as follows: 1.

  • Page 288: Configuring The Om-Iiot Option Module

    Commissioning (Startdrive) 11.3 Device configuration and basic parameterization More information Detailed information can be found in the information system of the TIA Portal in Chapter "Configuring SINAMICS G220 drives". 11.3.5 Configuring the OM-IIoT option module Overview When configuring option module OM-IIoT, you define the communication between the OM-IIoT and the edge device.
  • Page 289 – UDP port of the edge device Permissible values: 33333 … 33340 2. Interconnect the converter signals that you wish to transfer to the edge device with the OM- IIoT. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 290: Overview Of The Guided Quick Startup

    Icons: store data in a power-independent manner, restore factory setting (each in online mode) ④ Select active data sets (CDS, DDS) ⑤ Icons: Start editing/Finish editing ⑥ Icons: one step forward or back Figure 11-1 Example: Guided quick startup in offline mode SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 291 Settings in the quick startup areas might also apply to previously configured settings. Check and adjust the relevant settings. Table 11-2 Status indicators for deviating settings Icon Meaning Shows deviating settings. Inputs possible. Input required. A note appears when you mouse over. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 292: Guided Quick Startup

    Optional: If no changes are necessary, transfer the settings directly to the device. More information Detailed information about the guided quick startup can be found in the information system of the TIA Portal. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 293: Security Settings

    Connections between the operating unit and drives must be secure. By accepting certificates in secure connections, you classify drives as "Trusted Devices". More information You can find more information on the Internet: Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 294: Differences Between Offline And Online Parameterization

    Start editing with Editing mode is activated. Finish editing with Note When editing finishes, a new restore point is created automatically. The current configuration is stored in a power-independent manner. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 295: Extended Parameterization

    Digital outputs Analog inputs Analog outputs Setpoint channel Motorized potentiometer S, E Fixed setpoints S, E Speed setpoint S, E Speed limiting S, E Ramp-function generator Extended ramp-function generator S, E SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 296 Certain defaults, such as operating mode and motor, affect the display of extended functions. Functions displayed in both the "Standard" and the "Extended" view may differ in terms of the scope of parameterization options. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 297 Functions can also be called from the individual setting or display areas in the Inspector window. If the function is an extended function, such as encoder evaluation, the function is displayed in the function view. The secondary navigation in the function is extended automatically. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 298 Commissioning (Startdrive) 11.8 Extended parameterization SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 299: Series Commissioning

    All settings from the drive data backup are transferred to converter 2. Information about the operating units and web browsers supported by the web server is provided in Chapter "Fundamentals (Page 211)". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 300: Series Commissioning With Memory Card

    11.Switch off the supply voltage of converter 2. 12.Remove the memory card from converter 2. Repeat steps 8 to 12 for all additional converters to which you wish to transfer these settings. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 301: Series Commissioning Using The Web Server

    After a restart, the security settings configured in converter 1, e.g. drive password, UMAC data, become active in converter 2. Repeat steps 6 to 12 for all additional converters to which you wish to transfer the settings of converter 1. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 302 Series commissioning 12.3 Series commissioning using the web server SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 303: Operation And Monitoring With Sinamics Sdi Standard

    SINAMICS SDI Standard, converter in degree of protection IP20 Description ① SINAMICS SDI Standard Figure 13-1 SINAMICS SDI Standard The SINAMICS SDI operator panel (Smart Drive Interface) Standard is located behind the front flap of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 304: Sinamics Sdi Standard, Converter In Degree Of Protection Ip55

    • If required, wear a glove when operating the SINAMICS SDI Standard. Description ① SINAMICS SDI Standard Figure 13-2 SINAMICS SDI Standard The SINAMICS SDI operator panel (Smart Drive Interface) Standard is located behind the front door of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 305: Structure

    Navigate from the start page to the various levels using the menu-based operation system. The icons on the status bar provide additional information such as the system status and controller constraints and their causes. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 306 – Select icon using "right" and "left" arrow keys – Confirm with the "OK" key • Footer The footer contains the icons for possible actions. The actions are confirmed using the "ESC" key or the "OK" key. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 307: Icons

    Confirm Delete Edit Focus change to navigation bar Focus change to displayed navigation bar (from level 2), fast selection Indication of the key to be used to confirm an action. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 308: Status Bar

    The following table shows selected status bar icons. Table 13-5 Status bar icons, converter is ready for operation Icons Description Motor running Manual mode, continuous operation Manual mode, jog mode Manual mode via remote access Commissioning SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 309: Content Area

    Show historical faults and alarms in the "Messages" list Hide historical faults and alarms in the "Messages" list Scan code Information Go to Clockwise direction of rotation Counterclockwise direction of rotation SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 310 Alternative to proposed function The function is available but has not yet been selected. The function has been selected. The function is available. The border indicates that the button is selected. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 311: Functions

    Overview Faults and alarms are listed in menu "Diagnostics" > "Messages": • "Messages" list The list contains active and/or historical faults and alarms • Description of specific faults and alarms SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 312: Operation And Monitoring" Menu

    • The conditions for starting the motor are met. • The converter is in manual mode. Procedure To start or stop the motor manually, press the following keys: • Start motor: ON key • Stop motor: OFF key SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 313: Changing The Set Speed Of The Motor Manually

    Press the "ON" key to enter a value. – Jog mode: The motor is rotated manually by the specified value every time the "ON" key is pressed. The motor rotates until the "ON" key is released again. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 314: Change The Direction Of Rotation Of The Motor Shaft

    "System" menu 13.5.4.1 Saving the changes in the converter Overview In menu "System" > menu item "Settings" >"Web server", specify whether you wish to automatically save changes in the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 315 Confirm the selection using the "OK" key. 4. Confirm menu item "Autosave" using the "OK" key. 5. Select one of the following menu items "Autosave" – On – Off Confirm the selection using the "OK" key. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 316: Display Interface Information

    – IP address – Subnet mask – Gateway – MAC address You can find more information about the interfaces in Chapter "Communication interfaces (Page 212)". Procedure Figure 13-9 Interface information about service interface X127 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 317: Changing The Converter Date And Time

    1. In the navigation bar, navigate to the "System" menu. Confirm the selection using the "OK" key. 2. Select the "Settings" menu item. Confirm the selection using the "OK" key. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 318: Setting The Display

    4. Select the desired setting that you want to change. Confirm the selection using the "OK" key. 5. Change the specification. Confirm using the "OK" key. 13.5.4.5 Change language Overview The default language for SINAMICS SDI Standard is "English". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 319: Support" Menu

    • You have connected the mobile device to the drive via the WLAN or via a USB OTG (on-the-go) adapter. • You have connected the computer/laptop to service interface X127 or PROFINET interface X150 via cable. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 320: Retrieving Component Information With A Code Scanner App

    A component-specific QR code is provided in menu "Support" > "Component". Scanning the QR code with your mobile device takes you to the converter product page on the Siemens Industry Online Support portal. Requirement You have installed an app for scanning QR codes on your mobile device.
  • Page 321 13.5 Functions Procedure Retrieving component information To go to the start page for the converter on the Siemens Industry Online Support portal, proceed as follows: 1. In the navigation bar, navigate to the "Support" menu. Confirm the selection using the "OK" key.
  • Page 322 Operation and monitoring with SINAMICS SDI Standard 13.5 Functions SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 323: Functions

    Figure 14-1 Converter functions Description of function Inputs/outputs • Adapt terminal strip signals • Interconnect terminal strip signals with drive functions Fieldbus communication • Telegram configuration • Acyclic communication • PROFIenergy SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 324 • Line contactor • Motor holding brake • Messages and monitoring Safety Integrated • Monitor the motor speed • Stop the motor Technology functions • PID technology controller • Bypass SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 325: Brief Description Of The Parameters

    Display parameter 52 with bit array from bit 0 (lowest bit) to bit 15 (highest bit) p2089[1].3 Display parameter 2089, index 1, bit 3 c - interconnection parameters c0840[0] Interconnection parameter 840, index 0 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 326: Signal Interconnection

    Name Properties Interconnection possibilities Signal Fixed value Substitute value Binary signal sink Can assume the value Binary signal 0 or 1. source Binary signal source Binary signal sink ‑ ‑ SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 327 • Input signals of the motorized potentiometer are binary signal sinks that are interconnected with the signals from the fieldbus. • The output signal of the motorized potentiometer is a numerical signal source that is interconnected with the main setpoint. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 328: Profinet Communication

    IO controller, not from its memory card or from the programming device. 14.4.2 Configuring PROFINET IO operation 14.4.2.1 Connecting the PROFINET cable to the converter Requirement You have set up a PROFINET network for connecting the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 329: Configuring Communication Using Simatic S7 Control

    You have the following options to specify the IP address of the converter: – The IP address is specified using engineering software. – The IO controller assigns an IP address to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 330: Profinet Protocols

    MRP enables the control of redundant routes through a ring topology. Ethertype 0x88E3 (PRO‐ dancy Protocol MRP uses the special multicast MAC address: FINET) xx-xx-xx-01-15-4E, xx-xx-xx = Organizationally Unique Identifier SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 331: Media Redundancy

    • Each device in the ring topology supports MRP or MRPD • Maximum of 50 devices for each ring topology • MRPD requires a suitable controller. • MRPD requires that a topology is configured in the controller. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 332: Connection-Oriented Communication Protocols

    • The watchdog timer in the hardware configuration is > 200 ms. • IRT High Performance data transfer is set. 14.4.3.3 Connection-oriented communication protocols Overview The converter supports connection-oriented communication protocols. Connection-oriented communication ensures that data arrives in the correct order. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 333: Shared Device

    Requirement PROFINET Shared Device is only possible when using a safety control (F-CPU). Restriction: In TIA V18, Shared Device can only be configured with GSD. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 334: System Redundancy

    The converter supports PROFINET system redundancy S2. The system redundancy guarantees that a system or machine continues to operate if a defect occurs or a controller is replaced. Requirement A high-availability (fault-tolerant) control system comprising two synchronized controllers. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 335 • 2 PROFINET controllers can be assigned to the converter. For the time that it takes to switch over from one controller to the other, the converter controls the motor with the last setpoint that was received. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 336: Telegram Configuration

    Process da‐ Telegram 1 Control → Converter Converter → Control Signal Explanation Signal Explanation PZD01 STW1 Control word 1 ZSW1 Status word 1 PZD02 NSOLL_A 16-bit speed setpoint NIST_A Speed actual value 16-bit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 337: Telegram 2

    Control word for encoder 1 G1_ZSW Status word from encoder 1 PZD06 Not assigned G1_XIST1 Position actual value 1 from encoder 1 PZD07 PZD08 G1_XIST2 Position actual value 2 from encoder 1 PZD09 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 338: Telegram 4

    Telegram 20 Control → Converter Converter → Control Signal Explanation Signal Explanation PZD01 STW1 Control word 1 ZSW1 Status word 1 PZD02 NSOLL_A 16-bit speed setpoint NIST_A_GLA Smoothed speed actual value 16 bit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 339: Telegram 102

    Position actual value 2 from encoder 1 PZD10 14.4.6.8 Telegram 103 Overview The telegram is suitable for closed-loop speed control of a drive and the control of 2 position encoders. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 340: Telegram 352

    Smoothed speed actual value 16 bit PZD03 … Freely assignable IAIST_GLATT Smoothed current actual val‐ PZD04 … MIST_GLATT Smoothed torque actual value PZD05 … WARN_COD Alarm code PZD06 … FAULT_COD Fault code SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 341: Telegram 700

    Control → Converter Converter → Control Signal Explanation Signal Explanation PZDn+1 M_ADD1 Acceleration compensation M_ACT Current torque PZDn+2 M_LIM‐ Positive torque limit Not assigned IT_POS PZDn+3 M_LIM‐ Negative torque limit IT_NEG SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 342: Telegram 999

    Converter → Control Signal Explanation Signal Explanation PZD01 STW1 Control word 1 ZSW1 Status word 1 PZD02 … Freely assignable … Freely assignable PZD03 … …     PZD31 … … PZD32 … … SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 343 Functions 14.4 PROFINET communication Figure 14-9 2415 - Standard telegrams and process data (PZD) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 344 Functions 14.4 PROFINET communication Figure 14-10 2418 – Manufacturer-specific telegrams and process data (PZD) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 345: Control And Status Word 1

    Motor accelerates to the setpoint with the ramp-up time p1120. 0 → 1 = Acknowledge faults Acknowledge fault. If the ON command is still active, the converter switches to "closing lockout" state. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 346 1 = Switching on inhibited active It is only possible to switch on the motor after an OFF1 followed by ON. 1 = Alarm active Motor remains switched on; no acknowl‐ edgement is necessary. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 347   c1036[0...n] Motorized potentiometer lower setpoint   c1113[0...n] Setpoint inversion   c1140[0...n] Enable ramp-function generator/inhibit ramp-function   generator c1141[0...n] Continue ramp-function generator/freeze ramp-function   generator c1142[0...n] Enable setpoint/inhibit setpoint   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 348   c2103[0...n] 1st acknowledge faults   r2135.6...15 Status word faults/alarms 2   r2139.0...15 Status word faults/alarms 1   r2197.0...13 Status word monitoring 1   r2199.0...11 Status word monitoring 3   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 349 Functions 14.4 PROFINET communication Figure 14-11 2441 – STW1 control word interconnection in Interface Mode 3 (VIK/NAMUR) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 350 Functions 14.4 PROFINET communication Figure 14-12 2442 - control word interconnection via Interface Mode 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 351 Functions 14.4 PROFINET communication Figure 14-13 2451 – ZSW1 status word interconnection in Interface Mode 3 (VIK/NAMUR) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 352 Functions 14.4 PROFINET communication Figure 14-14 2452 – ZSW1 status word interconnection in Interface Mode 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 353: Control And Status Word 2

    1 = Alarm class bit 0 1 = Open holding brake 1 = Alarm class bit 1 1 = Integrator disable speed controller 1 = Parking axis active 1 = Travel to fixed stop active SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 354 Speed controller set integrator value   c1545[0...n] Activates travel to a fixed stop   c2045 PB/PN clock synchronous controller sign-of-life   r2050[0...31].0...15 PROFIdrive PZD receive word   r2139.0...15 Status word faults/alarms 1   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 355 Functions 14.4 PROFINET communication Figure 14-15 2444 – STW2 control word interconnection in Interface Mode 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 356 Functions 14.4 PROFINET communication Figure 14-16 2454 – ZSW2 status word interconnection in Interface Mode 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 357 Functions 14.4 PROFINET communication Figure 14-17 2472 - Status words free interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 358: Message Word

    Status word sequence control   r2135.6...15 Status word faults/alarms 2   r2197.0...13 Status word monitoring 1   r2199.0...11 Status word monitoring 3   r3294.0...2 Variable signaling function output signal   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 359 Functions 14.4 PROFINET communication Figure 14-18 2460 ‑ MELDW status word interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 360: Namur Message Word

    G2_ZSW) allow the higher-level control to directly access the functions and status of the encoder. Direct access to the encoder is necessary, if the higher-level control performs the closed-loop position control for the drive. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 361 04 Status value 1 1 = Actual position 1 = Passive homing to the rising edge of reference cam 1 has value is at reference been completed cam 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 362: Safety Info Channel Status Word 1B

      14.4.6.18 Safety Info Channel status word 1B Overview The converter signals the status of the Safety Integrated Functions to the higher-level control using Safety Info Channel status word 1B (S_ZSW1B). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 363: Actual Position Value Of The Encoder

    In the factory setting, the converter transfers the actual position value of the encoder to the higher-level control with 11-bit fine resolution. Figure 14-19 Encoder resolution Description of function After switch-on of the supply voltage of the converter, the transferred encoder signal = 0. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 364 Inconsistent position measured value when using distance-coded homing marks Fetch reference value canceled • More than four values were requested. • No value requested. • Requested value is not available. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 365: Receive Data

    The converter stores the receive data as follows: • "Word" format in r2050 • "Double word" format in r2060 The converter automatically interconnects parameters r2050 and r2060 with the signals corresponding to the telegram. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 366 The following list contains the parameters of the "Receive data" function. Number Name Unit r0922 PROFIdrive PZD telegram   r2050[0...31].0...15 PROFIdrive PZD receive word   r2060[0...30] PROFIdrive PZD receive double word   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 367 Functions 14.4 PROFINET communication Figure 14-22 2440 - PZD receive signals interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 368 Functions 14.4 PROFINET communication Figure 14-23 2468 - Receive telegram free interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 369: Send Data

    The following list contains the parameters of the "Send data" function. Number Name Unit r0922 PROFIdrive PZD telegram   c2053[0...31] PROFIdrive PZD send word   c2063[0...30] PROFIdrive PZD send double word   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 370 Functions 14.4 PROFINET communication Figure 14-25 2450 - PZD send signals interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 371 Functions 14.4 PROFINET communication Figure 14-26 2470 ‑ Send telegram free interconnection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 372: Acyclic Profidrive Communication

    Parameter number   0001 hex ... FFFE hex Number of the 1st index 0000 hex ... FFFE hex (for parameters without index: 0000 hex) … … Address, parameter 2 … … … … … Address, parameter m … … SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 373: Changing Parameter Values

    To change a parameter value, the higher-level control sends a change request to the converter. After receiving the change request, the converter changes the parameter value and sends its response to the higher-level control. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 374 Header Reference (identical to a change request) 02 hex (change request successful) 01 hex (ID of drive objects, for G120 al‐ Number of parameters (identical to a change ways = 01 hex) request) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 375: Error Value 1 For Read And Change Requests

    Text array does not exist (although the parameter value is available, the request is made to a text array that does not exist) 11 hex Request cannot be executed due to the operating state (access is not possible for temporary reasons that are not specified) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 376 Change request above the currently valid limit (example: a parameter value is too large for the converter power) CC hex Change request not permitted (change is not permitted as the access code is not available) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 377: Diagnostics With Profinet

    The converter transfers the messages in the sequence in which they occurred. The control generates the time stamp when the messages are received. PROFINET uses channel diagnostics to transfer the PROFIdrive message classes. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 378 (one or several) faults of the same message class are detected at the converter • n message blocks if at the converter, n faults of different message classes are detected SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 379: Identification & Maintenance (I&M) Data

    When requested, the converter transfers its I&M data to a higher-level control or to a PC/PG with installed STEP 7 or TIA Portal. Table 14-13 I&MO Designation Format Example for the content MANUFACTURER_ID          42d hex (=Siemens) ORDER_ID  Visible String [20] "6SL3246-0BA22-1FA0" SERIAL_NUMBER Visible String [16] "T-R32015957" HARDWARE_REVISION  0001 hex SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 380: Profienergy

    • When transitioning into hibernation mode 2, the converter can control or switch-off other devices. To do this, numerical signal source r5613 must be interconnected, e.g. with a digital output. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 381: Setting The Energy-Saving Mode

    OFF1 command and enters the switching on inhibited state (S1). p5611.1 = 0 You use p5614 to interconnect a signal source that you use to switch off the converter and place it in switching on inhibited state (S1). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 382: Control Commands For Energy-Saving Mode

    Switches to energy-saving mode depending on the pause duration sponse and also specifies the transition times in the command response End_Pause Switches from energy-saving mode to normal operation Cancels switching from normal operation to energy-saving mode SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 383 Functions 14.4 PROFINET communication Figure 14-28 2381 - Control commands and interrogation commands SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 384: Status Queries In Energy-Saving Mode

    Measured value Accuracy Unit Name Do‐ Class Number Name main Active power r0032 Active power smoothed r2004 Power factor r0038 Smoothed power factor 0 ... 1 Active energy im‐ r0039[1] Energy accepted port SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 385 Functions 14.4 PROFINET communication Figure 14-29 2382 - States SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 386: Error Values

    The converter cannot enter an energy-saving mode because it is in operation. 54 hex Function currently not available 56 hex No UMAC write access 57 hex No UMAC read access SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 387: Modbus Tcp Communication

    • SNMP for identification 14.5.2 Register Overview The Modbus protocol contains register and bit numbers for addressing memory. The registers are assigned in converter control words, condition words and parameters of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 388 ‑ r2050[9] 40160 Process data item 11 ‑ r2050[10] 40161 Process data item 12 ‑ r2050[11] 40162 Process data item 13 ‑ r2050[12] 40163 Process data item 14 ‑ r2050[13] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 389 Description Access Unit Scaling Value range Parameters 40200 Digital output DO 0 r0747.0, c0730 40201 Digital output DO 1 r0474.1, c0731 40202 Digital output DO 2 r0747.2, c0732 40240 Digital input DI 0 r0722.0 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 390 Faults and alarms Register Description Access Unit Scaling Value range Parameters 40400 Failure number, index 0 0 … 65535 r0947 [0] 40401 Failure number, index 1 0 … 65535 r0947 [1] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 391 -100.0 … 100.0 r2266 ter filter 40522 Output signal technology controller -100.0 … 100.0 r2294 "R" stands for read (with FC 03), "W" for write (with FC 06 or FC 16) and "R/W" for read/write SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 392: Application Data Unit

    – The data (Data) depends on the FCode and can contain information such as the registers or parameter numbers and parameter values. 14.5.4 Registers read with function code FC 03 Overview Function code FC 03 enables read access for the controller to one or more converter registers. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 393 Response of the converter to an invalid read request   Value Byte Description Modbus Applica‐ 0 … 6 - tion Header Protocol Data Unit 83 h Highest bit = 1 and function code 01 h Error code … 04 h SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 394: Registers Write With Function Code Fc 06

    Byte Description Modbus Applica‐ 0 … 6 - tion Header Protocol Data Unit 06 h Function code 00 h "High" register 63 h "Low" register 55 h "High" register data 66 h "Low" register data SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 395: Registers Write With Function Code Fc 16

    • Byte 10 and Byte 11: Number of registers to which controller is writing • Byte 12: Number of bytes the controller is writing • Byte 13 and following bytes: Data the controller is writing SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 396: Communication Via Ds 47

    Protocol Data Unit 90 h Highest bit = 1 and function code 01 h Error code … 04 h 14.5.7 Communication via DS 47 Overview Communication via DS 47 is possible using registers 40601 … 40722. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 397 1. The controller sends a "Read parameter value" parameter request to the converter. 2. The controller sends a read request to the converter. 3. The converter responds to the read request with the parameter response. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 398 15, 16 40604: Drive object = 1, number of parameters = 1 0301 h 17, 18 40605: Format, number of elements = 1 001F h 19, 20 40606: Parameter value = 1F h (31) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 399 40606: Parameter number = 1121 0000 h 25, 26 40607: Subindex = 0 0801 h 27, 28 40608: Format + number of values 4142 h 29, 30 40609: Parameter value 6666 h 31, 32 40610: Parameter value SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 400: Response To An Invalid Write Or Read Access Attempt

    40603: Response has still not been issued 14.5.8 Response to an invalid write or read access attempt Overview The converter signals an erroneous read or write access attempt to the controller with an error code. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 401 Invalid data value The controller is addressing more than 125 registers. General error • Write access to a "Read only" register • Write access to a reserved register SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 402: Ethernet/Ip Communication

    • DCP, for example for setting the IP address • SNMP for identification 14.6.2 Supported objects Overview The higher-level control system accesses converter process data and parameters via Ethernet/IP objects. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 403: Cyclic Communication

    – Output 102 = sum of all converter receive data – Configuration 1 = 0 and configuration 103 = 0 The converter supports 4 ms as the minimum value for RPI (Requested Packet Interval). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 404: Assembly Object" Class

    Array of Assembly 1 byte field UINT8 Supported service: Get Attribute single 14.6.4 Acyclic communication 14.6.4.1 "Identity object" class Overview The "identity object" enables the controller to access selected converter data. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 405 24 … 27: month of manufac‐ ture (0 = Jan, B = Dec) bits 28 … 31: year of manufac‐ ture (0 = 2002) Short String Product name Max. length 32 bytes Supported services: Get Attribute single, Get Attribute all SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 406: Connection Management Object" Class

    Supported services: Get attribute single, get attribute all Table 14-52 Instance attributes Attrib‐ Service Type Name Value/explanation ute ID UINT16 Open Requests Counters UINT16 Open Format Rejects Counters UINT16 Open Resource Rejects Counters SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 407: Tcp/Ip Interfacing Object" Class

    Fixed value: 94 hex 4 hex: DHCP supported, 10 hex: Configuration can be ad‐ justed, 80 hex: ACD-capable get, set UNIT32 Configuration Control 1 hex: Saved values 3 hex: DHCP SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 408: Ethernet Link Object" Class

    The "Ethernet link object" has object class F6 hex. Table 14-55 Class attributes Attrib‐ Service Type Name ute ID UINT16 Revision UINT16 Maximum instance UINT16 Number of instances Supported services: Get attribute all, get attribute single SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 409 Sent octets UINT32 Out Ucast Packets Sent Unicast packets UINT32 Out NUcast packets Sent non-Unicast packets UINT32 Out Discards Outgoing packets, not processed UINT32 Out Errors Outgoing packets, with errors SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 410 Bit 0: Manual Setting Bit 1: Auto-negotiate Bit 2: Auto-MDIX Bit 3: Manual Speed/Duplex Bits 4 – 31: reserved Rest: Speed/Duplex options Supported services: Get attribute all, get attribute single SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 411: Siemens Drive Object" Class

    Functions 14.6 Ethernet/IP communication 14.6.4.5 "Siemens drive object" class Overview The "Siemens drive object" class enables access for the controller to selected converter parameters. Description of function "Siemens drive object" has object class 32C h. Table 14-57 Class attributes Attrib‐ Service Type...
  • Page 412 8 REAL Pulse Frequency r1801 actual pulse frequency UINT16 Alarm Code 1 r2122[0] alarm code UINT16 Alarm Code 2 r2122[1] alarm code UINT16 Alarm Code 3 r2122[2] alarm code SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 413: Siemens Motor Object" Class

    Supported services: Get Attribute single, Set Attribute single 14.6.4.6 "Siemens motor object" class Overview The "Siemens motor object" class enables read access for the controller to the motor data. Description of function The "Siemens motor object" has object class 32D h. Table 14-59 Class attributes Attrib‐...

  • Page 414: Parameter Object" Class

    • Class = 401 h • Instance = 2050 = 802 h ≙ parameter number • Attribute = 10 = A h ≙ index 10 Example In the following example, the controller writes value = 500 to parameter p1520[0]. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 415 • Class = 401 h • Instance = 1520 = 5F0 hex ≙ parameter number • Attribute = 0 = 0 h ≙ index 0 • Data = 500.0 (value) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 416: Communication With Edge Device

    The converter transmits 16 signals cyclically to the edge device. The signal interconnection with the numerical signal sink c4441[0 … 15] defines which signals the converter transmits to the edge device. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 417: Configure Communication With The Converter In The Edge Device

    You have configured communication with the edge device in the converter using a commissioning tool. The procedure includes as example the "Drive System Framework" app that runs in the edge device. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 418 The settings must match the corresponding settings in the web server. If several OM-IIoTs are connected to the same edge device, then each OM-IIot must have a unique port number. 4. Activate the "Start" button to start communications. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 419: Inputs/Outputs

    The preset can only be changed using the Startdrive commissioning tool or the web server. The converter only accepts the default setting if one of the following configurations is set for the fieldbus telegram: • Configurable telegram 999 • No telegram SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 420 Digital inputs status   c0730 Signal for terminal DO 0   c0731 Signal for terminal DO 1   c0771[0] Analog output signal   c0810 Command data set selection CDS bit 0   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 421: I/O Presetting "Fieldbus With Data Set Switchover

    The I/O preset "Fieldbus with data set switchover" is the factory setting of the converter with PROFINET interface. The converter obtains its signals via the fieldbus. With 1 signal at digital input DI 3, the motor can be traversed via the digital inputs DI 0 and DI 1. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 422   c0771[0] Analog output signal   c0810 Command data set selection CDS bit 0   c1055[0...n] Jog bit 0   c1056[0...n] Jog bit 1   c2103[0...n] 1st acknowledge faults   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 423: I/O Presetting "Standard I/O With Analog Setpoint

    The converter receives its main setpoint via analog input AI 0 and the command to start and stop the motor via digital input DI 0. Figure 14-34 I/O preset "Standard I/O with analog setpoint" SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 424 Analog inputs, actual value in percent c0771[0] Analog output signal   c0840[0...n] ON / OFF (OFF1)   c1070[0...n] Main setpoint   c1113[0...n] Setpoint inversion   c2103[0...n] 1st acknowledge faults   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 425: Analog Inputs

    A signal interconnection defines the function of the analog input. Figure 14-35 Type and function of an analog input SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 426 The linear scaling characteristic is defined by two points (p0757, p0758) and (p0759, p0760). Parameters p0757 … p0760 are assigned to an analog input by their index, e.g. parameters p0757[0] … p0760[0] belong to analog input 0. Figure 14-36 Scaling for analog input SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 427 Analog inputs smoothing time constant [ms] r0755[0...1] Analog inputs, actual value in percent p0756[0...1] Analog inputs type   p0757[0...1] Analog inputs characteristic value x1   p0758[0...1] Analog inputs characteristic value y1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 428 Analog inputs dead zone   p0766[0...1] Analog inputs activate absolute value generation   c0767[0...1] Analog inputs inversion   p0768[0...1] Analog inputs noise suppression window c0769[0...1] Analog inputs enable   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 429 Functions 14.8 Inputs/outputs Figure 14-37 2251 - Analog inputs 0 … 1 (AI 0 … AI 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 430: Analog Output

    • Absolute-value generation can be set Parameter p0775 represents the amount of the output value. • Inversion of the analog output signal Binary signal sink c0782 inverts the analog output signal. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 431 Analog output characteristic value y1   p0779[0] Analog output characteristic value x2 p0780[0] Analog output characteristic value y2   c0782[0] Analog output inversion   p0783[0] Analog output offset   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 432 Functions 14.8 Inputs/outputs Figure 14-40 2261 - Analog output 0 (AO 0) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 433: Digital Inputs

    The following list contains the parameters of the "Functions of digital inputs" function. Number Name Unit r0722.0...22 Digital inputs status   r0723.0...22 Digital inputs status inverted   p0724 Digital inputs debounce time [ms] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 434 Functions 14.8 Inputs/outputs Figure 14-43 2221 – Digital inputs isolated (DI 0 … DI 5, DI 21 ... DI 22) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 435 Functions 14.8 Inputs/outputs Figure 14-44 2256 - Analog inputs as digital inputs (DI 11 … DI 12) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 436: Digital Outputs

    Digital outputs access authority   c0730 Signal for terminal DO 0   c0731 Signal for terminal DO 1   c0732 Signal for terminal DO 2   r0747.0...2 Digital outputs status   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 437 Functions 14.8 Inputs/outputs Figure 14-46 2242 - Digital outputs (DO0 … DO2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 438: Setpoint Channel

    • Fixed setpoints stored in the converter • Measuring probe: The converter converts a sequence of pulse signals at the digital input to an analog value. Figure 14-47 Setpoint sources of the converter SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 439 Functions 14.9 Setpoint channel Figure 14-48 2505 - Control word setpoint channel SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 440: Motorized Potentiometer As Setpoint Source For The Main Setpoint

    The output value of the motorized potentiometer can be set using the "raise" and "lower" control signals. Setting with the motorized potentiometer as setpoint source: Figure 14-49 Function diagram of the motorized potentiometer Figure 14-50 Motorized potentiometer as setpoint source SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 441 Motorized potentiometer setpoint after ramp-function [rpm] generator c1070[0...n] Main setpoint   c1071[0...n] Main setpoint scaling   r1073 Main setpoint effective [rpm] c1075[0...n] Supplementary setp   c1076[0...n] Supplementary setpoint scaling   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 442 Functions 14.9 Setpoint channel Figure 14-51 3020 - Motorized potentiometer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 443: Fixed Speed Setpoint As Setpoint Source For The Main Setpoint

    With multiple selection, the converter adds the corresponding fixed speed setpoints. This results in an effective setpoint with up to 16 different values. Figure 14-53 Direct selection of fixed speed setpoints SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 444 16 fixed speed setpoints. Figure 14-54 Binary selection of fixed speed setpoints Table 14-67 Effective setpoint c1020 c1021 c1022 c1023 r1024 p1001 p1002 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 445 Fixed speed setpoint effective [rpm] r1025.0 Fixed speed setpoint status   c1070[0...n] Main setpoint   c1071[0...n] Main setpoint scaling   r1073 Main setpoint effective [rpm] c1075[0...n] Supplementary setp   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 446: Example For Setting Fixed Speed Setpoint

    Resulting fixed speed setpoints for the application example Fixed speed setpoint selected via Resulting setpoint DI 0 = 0 Motor stops DI 0 = 1 and DI 1 = 0 300 rpm DI 0 = 1 and DI 1 = 1 2300 rpm SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 447 Functions 14.9 Setpoint channel Figure 14-55 3010 - Fixed speed setpoints, binary selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 448 Functions 14.9 Setpoint channel Figure 14-56 3011 - Fixed speed setpoints, direct selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 449: Setpoint Inversion

    Overview Parameters p1820 and p1821 make it possible to reverse the direction of the motor. Requirement The direction of the motor can be reversed when the motor is switched off. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 450 Number Name Unit r0069[0...8] Phase current actual value r0089[0...2] Actual phase voltage (motor) p1820[0...n] Reverse the output phase sequence   p1821[0...n] Direction of rotation   p1959[0...n].0...14 Rotating measurement configuration   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 451: Direction Limiting

    Both directions of rotation of the motor are enabled in the factory setting of the converter. Parameters The following list contains the parameters of the "Direction limiting" function. Number Name Unit c1110[0...n] Inhibit negative direction   c1111[0...n] Inhibit positive direction   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 452 Functions 14.9 Setpoint channel Figure 14-61 3040 - Direction limitation and direction reversal SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 453: Minimum Speed

    Minimum speed   r1112 Speed setpoint after minimum limiting [rpm] r1114 Setpoint after the direction limiting [rpm] r1119 Ramp-function generator setpoint at the input [rpm] r1170 Speed controller setpoint sum [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 454: Skip Frequency Bands

    Skip speed 2 [rpm] p1093[0...n] Skip speed 3 [rpm] p1094[0...n] Skip speed 4 [rpm] c1098[0...n] Skip speed scaling   r1099.0 Skip band status word   p1101[0...n] Skip speed bandwidth [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 455 Functions 14.9 Setpoint channel Figure 14-65 3050 - Skip frequency bands SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 456: Speed Limitation

    Speed limit in positive direction of rotation [rpm] c1085[0...n] Speed limit in positive direction of rotation   p1086[0...n] Speed limit in negative direction of rotation [rpm] c1088[0...n] Speed limit in negative direction of rotation   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 457 Functions 14.9 Setpoint channel Figure 14-68 3051 - Speed limitations SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 458: Ramp-Function Generator

    The optimal times depend on your application, and can lie in the range from a few 100 ms to several minutes. Initial and final rounding allow jerk-free acceleration and braking. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 459: Basic Ramp-Function Generator

    The ramp-function generator reduces the load on the mechanical system of the driven machine. The basic ramp-function generator limits the acceleration and deceleration of the motor using linear ramps. Figure 14-71 Setpoint processing in the converter SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 460 The following list contains the parameters of the "Basic ramp-function generator" function. Number Name Unit p1082[0...n] Maximum speed [rpm] p1115 Ramp-function generator selection   p1120[0...n] Ramp-function generator ramp-up time p1121[0...n] Ramp-function generator ramp-down time p1135[0...n] OFF3 ramp-down time SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 461 Functions 14.9 Setpoint channel Figure 14-73 3060 - Basic ramp-function generator SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 462 Functions 14.9 Setpoint channel Figure 14-74 3070 - Extended ramp-function generator SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 463 Functions 14.9 Setpoint channel Figure 14-75 3080 ‑ Ramp-function generator selection, status word, tracking SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 464: Jog

    Jog bit 0   c1056[0...n] Jog bit 1   p1058[0...n] Jog 1 speed setpoint [rpm] p1059[0...n] Jog 2 speed setpoint [rpm] p1082[0...n] Maximum speed [rpm] c1110[0...n] Inhibit negative direction   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 465 Functions 14.9 Setpoint channel c1111[0...n] Inhibit positive direction   c1113[0...n] Setpoint inversion   p1120[0...n] Ramp-function generator ramp-up time p1121[0...n] Ramp-function generator ramp-down time SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 466 Functions 14.9 Setpoint channel Figure 14-78 3030 - Main/supplementary setpoint, setpoint scaling, jogging SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 467: Closed-Loop Drive Control

    Standard Drive Control operating mode 14.10.2.1 Standard Drive Control Overview Standard Drive Control is an open-loop speed control in which the converter sets the output voltage using a U/f characteristic. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 468 The converter compensates the voltage drop across the stator resistance of the motor Figure 14-80 Characteristics after selecting Standard Drive Control • Slip compensation is activated. • Soft starting is not possible. • Fewer setting options compared to U/f control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 469: Setting Of Technological Application In Standard Drive Control

    14.10.2.3 Optimized motor startup in Standard Drive Control operating mode Overview The startup behavior of the motor can be improved by increasing the current at low speeds. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 470 Motor rated magnetizing current/short-circuit current [Arms] p1401[0...n].0...30 Flux control configuration   p1610[0...n] Starting torque static (without encoder) p1611[0...n] Acceleration starting torque (encoderless) p1616[0...n] Current setpoint smoothing time [ms] r1751.0...22 Motor model status   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 471 Functions 14.10 Closed-loop drive control Figure 14-82 6850 - Overview SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 472 Functions 14.10 Closed-loop drive control Figure 14-83 6851 - Characteristic and voltage boost SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 473 Functions 14.10 Closed-loop drive control Figure 14-84 6852 - Current/power/torque limits SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 474 Functions 14.10 Closed-loop drive control Figure 14-85 6856 - Interface to power unit (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 475: Dynamic Drive Control Operating Mode

    Setting of technological application in Dynamic Drive Control Overview The selected technological application optimizes the calculation of the open-loop and closed- loop control parameters in Dynamic Drive Control operating mode. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 476 Setting for drives with high power and a total moment of inertia at least 5 times greater than the motor moment of inertia • Increased preset for speed actual value smoothing • Optimized speed controller preset SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 477 Functions 14.10 Closed-loop drive control Figure 14-86 6820 - Speed control and generation of the torque limits, overview SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 478 Functions 14.10 Closed-loop drive control Figure 14-87 6821 - Current control, overview SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 479 Functions 14.10 Closed-loop drive control Figure 14-88 6822 - Speed setpoint, pre-control balancing, acceleration model SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 480 Functions 14.10 Closed-loop drive control Figure 14-89 6824 - Speed controller with Kp_n-/Tn_n adaptation SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 481 Functions 14.10 Closed-loop drive control Figure 14-90 6826 - Torque setpoint SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 482 Functions 14.10 Closed-loop drive control Figure 14-91 6828 - Upper/lower torque limit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 483 Functions 14.10 Closed-loop drive control Figure 14-92 6829 - Current/power/torque limits SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 484 Functions 14.10 Closed-loop drive control Figure 14-93 6832 - Current setpoint filter SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 485 Functions 14.10 Closed-loop drive control Figure 14-94 6833 - Iq and Id controllers SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 486 Functions 14.10 Closed-loop drive control Figure 14-95 6834 - Flux setpoint (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 487 Functions 14.10 Closed-loop drive control Figure 14-96 6835 – Field weakening controller, Id setpoint (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 488 Functions 14.10 Closed-loop drive control Figure 14-97 6836 - Id setpoint (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 489 Functions 14.10 Closed-loop drive control Figure 14-98 6837 – Field weakening characteristic, flux setpoint (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 490 Functions 14.10 Closed-loop drive control Figure 14-99 6838 – Field weakening controller, flux controller, Id setpoint (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 491 Functions 14.10 Closed-loop drive control Figure 14-100 6839 - Field weakening controller (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 492 Functions 14.10 Closed-loop drive control Figure 14-101 6841 - Interface to power unit (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 493 Functions 14.10 Closed-loop drive control Figure 14-102 6842 - Interface to the power unit (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 494 Functions 14.10 Closed-loop drive control Figure 14-103 6843 - Interface to the power unit (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 495: U/F Control

    The value of the output voltage at the rated motor frequency p0310 depends, among other things, on the following variables: • Ratio of converter size to motor size • Line voltage SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 496 For settings 5 and 6, the converter keeps the output frequency constant: • Slip compensation is inhibited • When reaching the current limit, the I_max controller only reduces the motor voltage but not the output frequency. Figure 14-105 Characteristics of U/f control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 497 Open-loop/closed-loop control type   p1333[0...n] U/f control FCC starting frequency [Hz] p1334[0...n] U/f control slip compensation starting frequency [Hz] p1335[0...n] Slip compensation scaling p1338[0...n] U/f mode resonance damping gain   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 498 Functions 14.10 Closed-loop drive control Figure 14-106 6302 - U/f characteristic SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 499: Voltage Boost

    Maximum output voltage [Vrms] p0310[0...n] Rated motor frequency [Hz] p1310[0...n] Starting current (voltage boost) permanent p1311[0...n] Starting current (voltage boost) when accelerating p1312[0...n] Starting current (voltage boost) when starting SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 500 Functions 14.10 Closed-loop drive control Figure 14-108 6301 - Voltage boost SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 501: Vdc_Min Controller (Vdc_Min Control)

    The following list contains the parameters of the "Vdc_min controller" function for U/f control. Number Name Unit r0056.0...15 Status word, closed-loop control   p0210 Device supply voltage p1280[0...n] Vdc controller or Vdc monitoring configuration (U/f)   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 502: Vdc_Max Controller (Voltage Limitation)

    Consequently, the motor feeds only so much energy back into the converter to cover the losses in the converter. The DC link voltage remains in the permissible range. The following figure illustrates the motor and converter protection in the case of overvoltage. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 503 Vdc_max controller integral time (U/f) [ms] p1292[0...n] Vdc_max controller rate time (U/f) [ms] p1294 Vdc_max controller automatic detection ON signal level (U/f)   r1298 Vdc controller output (U/f) [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 504 Functions 14.10 Closed-loop drive control Figure 14-111 6320 - Vdc_max controller and Vdc_min controller (U/f) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 505: Slip Compensation

    Rated motor slip [Hz] p1334[0...n] U/f control slip compensation starting frequency [Hz] p1335[0...n] Slip compensation scaling p1336[0...n] Slip compensation limit value r1337 Actual slip compensation p1351[0...n] Motor holding brake starting frequency SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 506 Functions 14.10 Closed-loop drive control Figure 14-113 6311 - Slip compensation (U/f) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 507: Resonance Damping

    [Arms] p0310[0...n] Rated motor frequency [Hz] p1338[0...n] U/f mode resonance damping gain   p1339[0...n] U/f mode resonance damping filter time constant [ms] p1349[0...n] U/f mode resonance damping maximum frequency [Hz] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 508 Functions 14.10 Closed-loop drive control Figure 14-115 6310 - Resonance damping SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 509: Overcurrent Protection

    I_max frequency controller proportional gain   p1341[0...n] I_max frequency controller integral time r1343 I_max controller frequency output [rpm] 14.10.5 Speed control 14.10.5.1 Speed control Overview Speed control comprises current regulation and higher-level speed control. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 510 The higher output frequency also results in a higher slip in the motor, which is proportional to the accelerating torque. • For synchronous motors, the closed-loop control increases the load angle instead of the slip. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 511: Setting Of Technological Application For Closed-Loop Speed Control

    Parameter p0500 optimizes the open-loop and closed-loop control parameters for speed control. Requirement A license is required for the speed-controlled operation of reluctance motors at low speeds using the pulse technique. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 512 Setting for drives with high power and a total moment of inertia at least 5 times greater than the motor moment of inertia • Increased preset for speed actual value smoothing • Optimized speed controller preset SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 513: Droop

    Name Unit r1482 Speed controller I torque output [Nm] p1488[0...n] Droop input selection   p1489[0...n] Droop feedback scaling   r1490 Droop feedback speed reduction [rpm] c1492[0...n] Droop feedback enable   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 514: Vdc_Min Controller (Vdc_Min Control)

    Parameters The following list contains the parameters of the "Vdc_min controller (Vdc_min control)" function for speed control. Number Name Unit r0056.0...15 Status word, closed-loop control   p0210 Device supply voltage SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 515: Vdc_Max Controller (Voltage Limitation)

    Consequently, the motor feeds only so much energy back into the converter to cover the losses in the converter. The DC link voltage remains in the permissible range. The following figure illustrates the motor and converter protection in the case of overvoltage. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 516: Resonance Damping

    Vdc_max controller automatic ON level detection   14.10.5.6 Resonance damping Overview Resonance damping is active at low speeds. Resonance damping reduces speed oscillations for a motor without load or for sudden load changes. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 517: Setting Motor Control For Critical Applications

    • High load moment of inertia compared with the motor moment of inertia • Gearbox play or coupling play between the motor and load machine • Vibrating coupling between the motor and load machine SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 518: Settings For A Pulling Load

    – Carry out the motor data identification. • Motors with encoder – Before switching on, enter a speed setpoint > 0. As a consequence, the speed controller establishes the setpoint torque more quickly. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 519: Encoderless Speed Control Of A Synchronous Reluctance Motor From Standstill

    • Acceleration with ramp-up times close to 0 • Encoderless torque control possible Requirement The "Encoderless speed control of the synchronous reluctance motor from standstill" function requires the license for the "Motor Control Extended" software option. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 520 Without the "Motor Control Extended" software option, the motor is in open-loop controlled operation at speeds close to 0. The "Motor Control Extended" software option enables the closed-loop controlled operation of the motor until standstill is reached. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 521 Pulse technique response p3366[0...n] Pulse technique excitation [mVs] r3963[0...3] Current actual values pulse technique r3964[0...1] Voltage-time areas actual values pulse technique [mVs] r3965[0...1] Voltage-time areas setpoints pulse technique [mVs] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 522 Functions 14.10 Closed-loop drive control Figure 14-121 2520 - Control word speed controller SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 523 Functions 14.10 Closed-loop drive control Figure 14-122 2522 - Status word speed controller SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 524 Functions 14.10 Closed-loop drive control Figure 14-123 2526 - Status word closed-loop control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 525 Functions 14.10 Closed-loop drive control Figure 14-124 2530 - Status word closed-loop current control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 526 Functions 14.10 Closed-loop drive control Figure 14-125 6020 - Closed-loop speed control and generation of the torque limits, overview SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 527 Functions 14.10 Closed-loop drive control Figure 14-126 6030 - Speed setpoint, droop SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 528 Functions 14.10 Closed-loop drive control Figure 14-127 6031 - Precontrol balancing, acceleration model SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 529 Functions 14.10 Closed-loop drive control Figure 14-128 6040 - Speed controller SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 530 Functions 14.10 Closed-loop drive control Figure 14-129 6050 - Kp_n-/Tn_n adaptation SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 531 Functions 14.10 Closed-loop drive control Figure 14-130 6060 - Torque setpoint SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 532 Functions 14.10 Closed-loop drive control Figure 14-131 6220 - Vdc_max controller and Vdc_min controller (VECTOR) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 533 Functions 14.10 Closed-loop drive control Figure 14-132 6490 - Speed control configuration SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 534 Functions 14.10 Closed-loop drive control Figure 14-133 6491 - Flux control configuration SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 535 Functions 14.10 Closed-loop drive control Figure 14-134 6630 - Upper/lower torque limit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 536 Functions 14.10 Closed-loop drive control Figure 14-135 6640 - Current/power/torque limits SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 537 Functions 14.10 Closed-loop drive control Figure 14-136 6700 - Current regulation, overview SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 538 Functions 14.10 Closed-loop drive control Figure 14-137 6714 - Iq and Id controllers (Part 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 539 Functions 14.10 Closed-loop drive control Figure 14-138 6715 - Iq and Id controllers (Part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 540 Functions 14.10 Closed-loop drive control Figure 14-139 6721 - Id setpoint (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 541 Functions 14.10 Closed-loop drive control Figure 14-140 6722 - Field weakening characteristic, Id setpoint (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 542 Functions 14.10 Closed-loop drive control Figure 14-141 6723 – Field weakening controller, flux controller, Id setpoint (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 543 Functions 14.10 Closed-loop drive control Figure 14-142 6724 - Field weakening controller (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 544 Functions 14.10 Closed-loop drive control Figure 14-143 6730 - Interface to power unit (induction motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 545 Functions 14.10 Closed-loop drive control Figure 14-144 6731 - Interface to the power unit (permanent-magnet synchronous motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 546 Functions 14.10 Closed-loop drive control Figure 14-145 6790 - Flux setpoint (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 547 Functions 14.10 Closed-loop drive control Figure 14-146 6791 - Field weakening controller, Id setpoint (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 548 Functions 14.10 Closed-loop drive control Figure 14-147 6792 - Interface to the power unit (synchronous reluctance motor) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 549 Functions 14.10 Closed-loop drive control Figure 14-148 6799 - Display signals SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 550: Current Setpoint Filter

    Depending on p1699, changed filter settings take effect at different times: • p1699 = 0 The changed settings take effect immediately. • p1699 = 1 The changed settings do not take effect until p1699 = 0. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 551 Denominator damping  = 0.7 dB Table 14-74 General 2nd order filter Filter parameters Amplitude response Phase response Numerator natural frequency  = 500 Hz Numerator damping  = 0.02 dB Denominator natural frequen‐ cy f  = 900 Hz Denominator damping  = 0.15 dB SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 552  = 500 Hz Notch depth K = -20 dB Reduction Abs = 0 dB Settings for the general 2nd order filter: • Numerator natural frequency f  = f • Numerator damping • Denominator natural frequency f  = f • Denominator damping SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 553 Blocking frequency  = 500 Hz Bandwidth f  = 500 Hz Notch depth K = -∞ dB Reduction Abs = -20 dB Settings for the general 2nd order filter: • Numerator natural frequency • Numerator damping • Denominator natural frequency • Denominator damping SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 554 Current setpoint filter 2 denominator damping   p1665[0...n] Current setpoint filter 2 numerator natural frequency [Hz] p1666[0...n] Current setpoint filter 2 numerator damping   p1699 Filter data acceptance   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 555 Functions 14.10 Closed-loop drive control Figure 14-151 6710 - Current setpoint filter SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 556: Torque Control

    The converter then no longer controls the speed of the motor, but instead the torque that the motor generates. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 557 Motor cooling type   r0337[0...n] Rated motor EMF [Vrms] r0339[0...n] Rated motor voltage [Vrms] p0341[0...n] Motor moment of inertia [kgm²] p0342[0...n] Ratio between the total and motor moment of inertia   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 558: Checking The Encoder Signal

    5. If the absolute values of the two values do not match, check the setting of p0408 and the encoder wiring. You have ensured that the scaling and polarity of the encoder signal are correct. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 559: Moment Of Inertia Estimator

    • Friction torque of the load Figure 14-154 Overview of the function of the moment of inertia estimator When using the moment of inertia estimator, we recommend that you also activate the friction characteristic. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 560 Calculation of the moment of inertia In the case of larger speed changes, the converter initially calculates the accelerating torque by subtracting load torque M and friction torque M from motor torque M SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 561 • The converter iteratively determines the characteristic by performing measurements during motor operation. Parameters The following list contains the parameters of the "Moment of inertia estimator" function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 562: Efficiency Optimization As A Function Of The Motor Operating Point

    The efficiency of an induction motor is determined by speed, torque and flux. The torque and speed are determined by the driven machine. Efficiency optimization therefore uses the flux as the variable quantity. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 563 Increasing efficiency by optimizing the flux in the motor Depending on the operating point of the motor, the flux of the reduces or increases. Parameters The following list contains the parameters of the "Efficiency optimization" function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 564 Torque actual value [Nm] r0084[0...1] Flux actual value p1401[0...n].0...30 Flux control configuration   r3313 Efficiency optimization optimum flux p3315[0...n] Efficiency optimization minimum flux limit value p3316[0...n] Efficiency optimization maximum flux limit value SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 565: Drive Functions

    After the OFF1 command, the converter brakes the motor down to standstill. The converter switches off the motor once standstill has been reached. The converter is again "ready to start". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 566 The converter waits for "Enable opera‐ The converter brakes the motor with the tion". The "Enable operation" command is OFF3 ramp-down time. always active in the converter factory set‐ ting. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 567 Line contactor monitoring time [ms] p0861 Line contactor monitoring time [ms] p1226[0...n] Threshold for zero speed detection [rpm] p1227[0...n] Zero speed detection monitoring time p1228[0...n] Pulse cancellation delay time SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 568 Functions 14.11 Drive functions Figure 14-163 2501 - Control word sequence control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 569 Functions 14.11 Drive functions Figure 14-164 2503 - Status word sequence control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 570 Functions 14.11 Drive functions Figure 14-165 2610 - Sequence control - sequencer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 571 Functions 14.11 Drive functions Figure 14-166 2634 - Sequence control - missing data SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 572: Motor Control With On/Reverse Commands

    The following list contains the parameters of the "Motor control with ON/reverse commands" function. Number Name Unit r0722.0...22 Digital inputs status   c0840[0...n] ON / OFF (OFF1)   c1113[0...n] Setpoint inversion   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 573: Motor Control With Clockwise/Counterclockwise Commands

    The motor starts. The command that first en‐ ters the state "1" defines the direction. Two-wire control, clockwise/counter-clockwise rotation 2 The converter accepts a new command at any time, irrespective of the motor speed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 574 Setpoint inversion   c3330[0...n] 2/3 wire control command 1   c3331[0...n] 2/3 wire control command 2   r3333.0...3 2/3 wire control control word   p3334 2/3 wire control selection   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 575 Functions 14.11 Drive functions Figure 14-170 2272 - 2-wire control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 576: Motor Control With 3 Commands

    The converter accelerates the motor in the "clockwise" direction. 0→1 The motor starts. The converter accelerates the motor in the "counter-clockwise" direction. The motor stops. The converter brakes the motor to a standstill. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 577 2/3 wire control command 1   c3331[0...n] 2/3 wire control command 2   c3332[0...n] 2/3 wire control command 3   r3333.0...3 2/3 wire control control word   p3334 2/3 wire control selection   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 578 Functions 14.11 Drive functions Figure 14-173 2273 - 3-wire control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 579: Setting Of Device Supply Voltage

    The units for the different standards are stored in unit groups. Example: Unit group: 14_6, unit selection: p0100 The parameter belongs to the unit group 14_6 and the unit is switched over via p0100. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 580: Reference Values

    The parameter list provides the associated reference value for the scaling for each parameter. For example, r0065 is scaled with reference value p2000. If no scaling is specified in the parameter list, the converter always expresses the parameter unscaled. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 581: Motor Standard

    Motor torque constant [Nm/A] r0333[0...n] Rated motor torque [Nm] p0341[0...n] Motor moment of inertia [kgm²] p0344[0...n] Motor weight (for the thermal motor model) [kg] r1493 Moment of inertia total, scaled [kgm²] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 582: Data Sets

    One of the four indices can be selected using control commands. The settings in the converter with the same index are called a drive data set (DDS). The converter can switch between the different drive data sets . SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 583 Number of Drive Data Sets (DDS)   c0820[0...n] Drive Data Set selection DDS bit 0   c0821[0...n] Drive Data Set selection DDS bit 1   p0826[0...n] Motor changeover motor number   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 584 Functions 14.11 Drive functions Figure 14-175 8565 - Drive Data Sets (DDS) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 585 Functions 14.11 Drive functions Figure 14-176 8570 ‑ Encoder Data Sets (EDS) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 586 Functions 14.11 Drive functions Figure 14-177 8575 - Motor Data Sets (MDS) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 587: Switching Between Drive Controls

    A command data set contains all the signal interconnections assigned to a particular index. The command data set selected thus also defines the interfaces and the nature of converter control. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 588 Command Data Set CDS effective   p0170 Number of Command Data Sets (CDS)   c0810 Command data set selection CDS bit 0   c0811 Command data set selection CDS bit 1   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 589 Functions 14.11 Drive functions Figure 14-179 8560 - Command Data Sets (CDS) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 590: Line Contactor Control

    When feedback signal is activated, parameter p0861 defines the monitoring time of the line contactor. If the feedback signal is not available for longer than the time set in p0861, then the converter issues a fault. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 591 Missing enable signal   c0732 Signal for terminal DO 2   c0860 Line contactor feedback signal   c0860 Line contactor feedback signal   p0861 Line contactor monitoring time [ms] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 592: Dc Braking

    • Allow the motor to cool down between braking operations. Description of function The motor brakes the load without the converter having to process regenerative power. The motor converts braking energy of the load into heat. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 593 Functions 14.11 Drive functions Figure 14-183 Energy flow during DC braking Features of DC braking: • No constant braking torque • No braking torque at standstill SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 594 OFF2 command. ③ After the motor de-excitation time, the converter brakes the motor using DC braking. ④ The converter exits DC braking after the DC braking time. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 595 The converter exits DC braking after the DC braking time. Parameters The following list contains the parameters of the "DC braking" function. Number Name Unit p0347[0...n] Motor de-excitation time c1230[0...n] DC braking/armature short circuit activation   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 596 Speed at the start of DC braking [rpm] r1239.0...13 DC braking/armature short circuit status word   p2100[0...19] Change fault response fault number   p2101[0...19] Change fault response response   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 597 Functions 14.11 Drive functions Figure 14-184 7017 - DC braking SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 598: Armature Short-Circuit Braking

    A "0" signal of the binary signal sink p1230 deactivates the "Armature short-circuit braking" function. The "Armature short-circuit braking" function briefly closes the stator windings of the synchronous motor. If the synchronous motor is rotating, a current flows that brakes the motor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 599 Protection against power failure is only guaranteed when using the NC contacts as the main contacts for the contactor. Inversion of the digital inputs and digital outputs may be necessary. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 600 Ext armature short-cct contactor feedback signal monit time [ms] p1237[0...n] External armature short-circuit wait time when opening [ms] r1238 Armature short-circuit external state   r1239.0...13 DC braking/armature short circuit status word   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 601 Functions 14.11 Drive functions Figure 14-186 7014 – External armature short-circuit (EASC) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 602 Functions 14.11 Drive functions Figure 14-187 7016 – Internal armature short-circuit (IASC) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 603: Compound Braking

    Compound braking can subject the motor to thermal overload. A thermal overload damages the motor. • Monitor the motor temperature. • Allow the motor to cool down between braking operations. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 604 (r1282), the converter adds a DC current to the motor current. The DC current brakes the motor and prevents the DC link voltage from increasing above a critical value. Figure 14-189 Braking of the motor with and without active compound braking SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 605: Dynamic Braking

    Converter with the number "0" at the 8th position of the Article number: 6SL4113-0… Description of function Figure 14-190 Power flow during dynamic braking The braking resistor converts the regenerative energy E generated when the motor brakes into heat in a braking resistor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 606 Parameter setting p0215 defines the selection of braking resistors for dynamic braking as follows: • p0215 = 0 No braking resistor • p0215 = 1 Use braking resistor without temperature monitoring in the software We recommend temperature monitoring with a temperature sensor SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 607: Motor Holding Brake

    Functions 14.11 Drive functions • p0215 = 2 Siemens braking resistor All of the settings required to thermally monitor the braking resistor are saved in the converter. • p0215 = 3 Third-party braking resistor Additional settings are required to thermally monitor the braking resistor. Parameter p0219[0] defines the maximum braking power that the braking resistor is expected to absorb.
  • Page 608 • The motor holding brake is connected to a digital output of the converter. • The motor holding brake is configured: p1215 = 3. Description of function Figure 14-193 Function of the motor holding brake SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 609 After the OFF2 command, the brake closing time is not taken into account. The converter issues the command to close the motor holding brake immediately and irrespective of the motor speed. Figure 14-194 Control of the motor holding brake after OFF2 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 610 Threshold for zero speed detection [rpm] p1227[0...n] Zero speed detection monitoring time p1228[0...n] Pulse cancellation delay time p1351[0...n] Motor holding brake starting frequency c1475[0...n] Speed controller torque setting value for motor holding brake   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 611 Functions 14.11 Drive functions Figure 14-195 2701 - Basic brake control SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 612: Automatic Restart

    For certain faults, p1206[0...9] suppresses the automatic restart. The following diagram shows the principle of operation of the automatic restart function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 613 The following list contains the parameters of the "Automatic restart" function. Number Name Unit r0056.0...15 Status word, closed-loop control   p1206[0...9] Automatic restart faults not active   p1210 Automatic restart mode   p1211 Automatic restart start attempts   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 614: Flying Restart - Switching On While Motor Is Running

    < 10% of the rated speed. If it is not possible to start in this range, p1270.2 activates a supportive search technique. Figure 14-197 Principle of operation of the "Flying restart" function Parameters The following list contains the parameters of the "Flying restart" function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 615: Friction Characteristic

    The friction torque r3841 specifies a torque setpoint that bypasses the speed controller. Figure 14-198 Precontrol of the speed controller with the friction torque The converter calculates the current friction torque from a friction characteristic with 10 interpolation points. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 616: Recording A Friction Characteristic

    – 2: Record the friction characteristic in the positive direction of the motor. – 3: Record the friction characteristic in the negative direction of the motor. – 9: Calculate speeds for the friction characteristic. 2. Switch on the motor (ON/OFF1 = 1). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 617 Friction characteristic frictional torque diff. smoothing time [ms] p3844[0...n] Friction characteristic number changeover point upper   p3845 Record friction characteristic activation   p3846[0...n] Record friction characteristic ramp-up/ramp-down time p3847[0...n] Record friction characteristic time to warm up SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 618 Functions 14.11 Drive functions Figure 14-200 7010 - Friction characteristic SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 619: Messages/Monitoring Functions

    If the speed lies below the speed threshold p2175 for the time p2177 and the motor current simultaneously reaches the current limit, the converter signals "Motor blocked" and fault F07900. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 620: Speed Deviation Monitoring

    Figure 14-201 Speed deviation monitoring p2181 defines the response of the converter to an excessive deviation. The "Measuring probe" subfunction calculates the speed from the pulse signal of the digital input. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 621 Actual speed smoothed signals [rpm] p2181[0...n] Load monitoring response   p2192[0...n] Load monitoring delay time p2193[0...n] Load monitoring configuration   c3230[0...n] Load monitoring speed actual value   p3231[0...n] Load monitoring speed deviation [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 622: Load Monitoring For Torque

    • For fans, a torque that is too low indicates that the power transmission from the motor to the load has been interrupted by a broken drive belt. Parameters The following list contains the parameters of the "Load monitoring for torque" function. Number Name Unit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 623: Load Monitoring Failure Detection

    Examples of how the function can be used: • Gearbox monitoring for traction drives or hoisting gear • Drive belt monitoring for fans or conveyor belts • Blocking protection for pumps or conveyor belts SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 624: Load Monitoring

    Status word monitoring 1   14.11.16.7 Converter protection by means of temperature monitoring Overview To maintain operation, the converter monitors its load and for an impending overload condition reduces its losses. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 625 For an overload condition, the converter switches off the motor and issues a fault. Overload response when p0290 = 2 We recommend this setting for loads with a parabolic speed-torque characteristic, e.g. for fans. The converter signals an alarm for an impending overload condition. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 626 – For closed-loop speed control, the converter reduces the output current. – For U/f control, the converter reduces the speed. Once the impending overload condition has been removed, the converter re-enables the output current or speed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 627 Number Name Unit r0036[0...2] Power unit overload r0037[0...10] Power unit temperatures [°C] p0290 Power unit overload response   p0292[0...1] Power unit temperature alarm threshold [°C] p1800[0...n] Pulse frequency setpoint [kHz] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 628 Functions 14.11 Drive functions Figure 14-204 8021 - Thermal monitoring power unit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 629: Motor Protection With Temperature Sensor Kty84

    Parameter p0607 defines the time that elapses between the output of alarm and fault for a temperature sensor error. Parameters The following list contains the parameters of the "Motor protection with temperature sensor KTY84" function. Number Name Unit p0335[0...n] Motor cooling type   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 630: Motor Protection With Temperature Sensor Pt100

    After 100 milliseconds, the converter transitions into fault state F07016. Parameters The following list contains the parameters of the "Motor protection with temperature sensor Pt100" function. Number Name Unit p0335[0...n] Motor cooling type   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 631: 14.11.16.10 Motor Protection With Temperature Sensor Pt1000

    Motor cooling type   p0601[0...n] Motor temperature sensor type   p0604[0...n] Mot_temp_mod 2/sensor: alarm threshold [°C] p0605[0...n] Mot_temp_mod 1/2 sensor threshold and temperature value [°C] p0610[0...n] Motor overtemperature response   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 632: 14.11.16.11 Motor Protection With Temperature Switch

    Parameters The following list contains the parameters of the "Motor protection with temperature sensor PTC" function. Number Name Unit p0335[0...n] Motor cooling type   p0601[0...n] Motor temperature sensor type   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 633: Motor Protection For Synchronous Motors By Means Of Temperature Calculation, Model 1

    Mot_temp_mod 1/3 ambient temperature [°C] p0625[0...n] Motor ambient temperature during commissioning [°C] p0627[0...n] Motor overtemperature, stator winding p5390[0...n] Mot_temp_mod 1/3 alarm threshold [°C] p5391[0...n] Mot_temp_mod 1/3 fault threshold [°C] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 634 Functions 14.11 Drive functions Figure 14-205 8017 - Motor temperature model 1 (I2t) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 635: Motor Protection For Induction Motors By Means Of Temperature Calculation, Model 2

    Motor overtemperature, stator core p0627[0...n] Motor overtemperature, stator winding p0628[0...n] Motor overtemperature rotor r0630[0...n] Mot_temp_mod ambient temperature [°C] r0631[0...n] Mot_temp_mod stator iron temperature [°C] r0632[0...n] Mot_temp_mod stator winding temperature [°C] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 636 Functions 14.11 Drive functions r0633[0...n] Mot_temp_mod rotor temperature [°C] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 637 Functions 14.11 Drive functions Figure 14-207 8018 - Motor temperature model 2 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 638: Motor Protection For Synchronous Motors By Means Of Temperature Calculation, Model 3

    Mot_temp remaining time until fault r5387[0...n] Mot_temp_mod 3 timer c5388 Motor temperature inhibit current reduction   r5389.0...8 Mot_temp status word faults/alarms   p5390[0...n] Mot_temp_mod 1/3 alarm threshold [°C] p5391[0...n] Mot_temp_mod 1/3 fault threshold [°C] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 639 Functions 14.11 Drive functions Figure 14-208 8019 – Motor temperature model 3 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 640: Setting Motor Overload Protection According To Ul 61800-5-1

    • You are operating the motor without a temperature sensor. Procedure To activate motor overload protection according to UL 61800‑5‑1 Ed. 2, proceed as follows: 1. Set p5375.0 = 1 2. Set p5375.1 = 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 641 Functions 14.11 Drive functions Figure 14-209 8010 – Speed messages (part 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 642 Functions 14.11 Drive functions Figure 14-210 8011 – Speed messages (part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 643 Functions 14.11 Drive functions Figure 14-211 8012 - Torque messages SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 644 Functions 14.11 Drive functions Figure 14-212 8013 - Load monitoring (Part 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 645 Functions 14.11 Drive functions Figure 14-213 8014 - Load monitoring (Part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 646 Functions 14.11 Drive functions Figure 14-214 8015 - Blocking and tilt monitoring SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 647 Functions 14.11 Drive functions Figure 14-215 8016 - Thermal monitoring motor SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 648 Functions 14.11 Drive functions Figure 14-216 8020 - Motor temperature status word faults/alarms SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 649 Functions 14.11 Drive functions Figure 14-217 8022 – Monitoring functions (part 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 650 Functions 14.11 Drive functions Figure 14-218 8023 – Monitoring functions (part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 651 Functions 14.11 Drive functions Figure 14-219 8024 - Variable messages 1, 2, 3 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 652 Functions 14.11 Drive functions Figure 14-220 2534 - Status word monitoring functions 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 653 Functions 14.11 Drive functions Figure 14-221 2536 - Status word monitoring functions 2 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 654 Functions 14.11 Drive functions Figure 14-222 2537 - Status word monitoring functions 3 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 655 Functions 14.11 Drive functions Figure 14-223 2548 - Status word faults/alarms 1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 656: Safety Integrated

    • Before you enter the hazardous area, test all drives by briefly moving them in both directions of motion to ensure that the closed-loop response is stable. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 657 • Only insert a memory card with the required settings into the drive. • Prevent unauthorized persons accessing the drive. • Protect configurations with active Safety Integrated Functions against changes by assigning roles using user management (UMAC). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 658: Safety Integrated Functions

    • Hardware components The Safety Integrated Functions comply with: • Safety Integrity Level (SIL) 3 to IEC 61800‑5‑2 • Performance Level (PL) e to ISO 13849‑1 • Category 3 or 4 to ISO 13849‑1 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 659: Pfh Values

    More information The PFH values can be found under: PFH values (https:// support.industry.siemens.com/cs/ww/en/view/76254308) You can map the PFH values of all Safety Integrated components from Siemens using the "Safety evaluation" function in the TIA selection tool: Safety evaluation (https://new.siemens.com/global/en/products/automation/topic-areas/ safety-integrated/factory-automation/support/tia-safety-evaluation-tool.html) 14.12.3...
  • Page 660 It is permissible that you switch off the converter power supply as well. However, switching off the voltage is not required as a risk-reduction measurement. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 661: Stop Functions

    The maximum movement can be: • Synchronous rotary motors: Max. movement = 180° / no. of pole pairs • Synchronous linear motors: Max. movement = pole width SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 662 An EMERGENCY STOP with electromechanical disconnection is not required. Parameters The following list contains the parameters of the "Safe Torque Off (STO)" function. Number Name Unit p9603.0...1 SI control   p9604.0...30 SI enable   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 663: Safe Stop 1 (Ss1) - Overview

    • Consider the functionality of the SS1 function in the risk assessment of the machine or plant. • Prevent movements of the motor, for example, by using a holding brake. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 664: Safe Stop 1 With Time Control (Ss1-T)

    With SS1‑t, the converter stops the motor along the OFF3 ramp within the set delay time. After the delay time elapses, irrespective of the current speed, the converter activates the Safe Torque Off (STO) function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 665 Signal change at ON/OFF1 • The converter is ready to start again. from 1 to 0 Parameters The following list contains the parameters of the "Safe Stop 1 with time control (SS1-t)" function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 666: Safe Stop 1 With Acceleration Monitoring (Ss1-A)

    After the defined time interval has elapsed or the speed falls below the defined shutdown speed, Safe Torque Off (STO) becomes active. Description of function Figure 14-228 Flow diagram Safe Stop 1 with acceleration monitoring (SS1-a) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 667 Signal change at ON/OFF1 • The motor starts again. from 0 to 1 Parameters The following list contains the parameters of the "Safe Stop 1 with acceleration monitoring (SS1- a)" function. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 668: Safe Stop 1 With Braking Ramp Monitoring (Ss1-R)

    Safe Stop 1 with braking ramp monitoring (SS1-r) Overview With SS1-r, while braking, the converter monitors whether the speed of the motor remains below a defined ramp using the safe brake ramp monitoring (SBR). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 669 The converter monitors whether the motor exceeds the set safe brake ramp when braking. • If the motor speed fails to follow the braking ramp, the con‐ verter signals a fault and activates STO. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 670 SI diagnostics velocity [mm/min] r9714[0...4] SI diagnostics velocity [rpm] r9720.0...15 SI control word   r9722.0...15 SI status signals   c10023 SI SS1 input terminal   r10353.0...17 SI SS1 select cause   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 671: Setting The Ss1 Delay Time

    This figure illustrates the change from a higher SLS limit value to a lower SLS limit value. For the change from a lower SLS limit value to a higher SLS limit value, there is no SLS delay time. The new SLS limit value is active immediately. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 672 The motor follows the setpoint of the higher-level control and value brakes. • The actual speed must remain below the SLS1 limit value until the SLS delay time has elapsed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 673 SI SLS limit values [rpm] p9533 SI SLS setpoint speed limiting p9551 SI SLS delay time for limit value change [ms] p9563[0...3] SI SLS stop response   p9603.0...1 SI control   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 674: Sls With Variable Speed Limit Value

    For Safely-Limited Speed (SLS), it is useful to limit the speed setpoint with the higher-level control. Description of function The higher-level control receives the value for the required limitation of the speed setpoint from the Safety Info Channel (SIC) in telegram 700. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 675: Safe Speed Monitor (Ssm)

    SSM is a pure signaling function. The converter provides a safety- related signal for further processing. If the speed of the motor exceeds the SSM limit value, no stop response is initiated, contrary to other Safety Integrated Functions. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 676 Exceeding the negative veloc‐ • If the speed of the motor exceeds the negative speed limit plus ity limit the hysteresis, the converter sets the signal "Speed below limit value" (p9722.15 = 1). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 677 [mm/min] p9547 SI SSM velocity hysteresis [rpm] p9603.0...1 SI control   p9604.0...30 SI enable   r9714[0...4] SI diagnostics velocity [mm/min] r9714[0...4] SI diagnostics velocity [rpm] r9720.0...15 SI control word   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 678: Safe Direction (Sdi)

    SDI+ with tolerance violation and direction of movement monitoring Action Motor/converter response ① Selection of SDI+ • The converter detects the selection of SDI+. • The converter starts the SDI delay time (p9565). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 679: Limitation Of The Speed Setpoint For Sdi

    SI SDI negative select cause   14.12.5.6 Limitation of the speed setpoint for SDI Overview For Safe Direction (SDI) it makes sense to limit the speed setpoint with the higher-level control. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 680: Safe Motor Temperature (Smt)

    Option module OM-SMT is connected to the converter. Option module OM-SMT is configured with a commissioning tool. A permissible PTC thermistor is connected at the input of the OM_SMT for the overtemperature shutdown. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 681 0 to 1 Example SMT is used to protect against overtemperature of a motor in hazardous environments, e.g. in the chemical industry, in paper mills, or in paint shops. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 682: Selection Of The Safety Integrated Functions

    If the STO and SS1 functions are also to be controlled via PROFIsafe and/or F-DI, then STO and SS1 must also be enabled. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 683: Safe Actual Value Acquisition/Mechanical System

    • The FMEA must rule out any fault involving the encoder mounting being released from the motor shaft or the linear drive. The encoder no longer correctly maps motion if its mounting becomes loose. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 684 SI gearbox rotation reversal   p9630 SI safe maximum speed encoder (rotary) [rpm] p9631 SI safe position accuracy encoder (rotary) [°] r9634 SI safe maximum speed encoder detected (rotary) [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 685: Control

    14.12.9 Control 14.12.9.1 Control via PROFIsafe Overview After PROFIsafe has been configured, Safety Integrated Functions can be selected and deselected, and safety faults can be safely acknowledged using PROFIsafe telegrams. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 686 SI stop response for failure or control fault   p9613 SI PROFIsafe source address   p9614 SI PROFIsafe F_watchdog time [ms] p10000.0...2 SI F-DI enable   p10002 SI F-DI changeover discrepancy time [ms] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 687: Telegram 30

    Safety control word 2 S_ZSW2 Safety status word 2 PZD02 PZD03 S_SLS_LIMIT_A Variable limit value S_SLS_LIMIT_A_AC‐ Variable limit value for SLS TIVE for SLS PZD04 Not assigned Reserved PZD05 Reserved PZD06 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 688: Safety Control Word 1 And Safety Status Word 1

    Deselect SDI with positive direction of rotation Select SDI with positive direction of rotation SDI negative Deselect SDI with negative direction of rotation Select SDI with negative direction of rotation Reserved Deselect SSM Select SSM SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 689: Safety Control Word 2 And Safety Status Word 2

    The higher-level control activates the Safety Integrated Functions of the converter using safety control word 2 (S_STW2). The converter signals the status of the Safety Integrated Functions to the higher-level control using safety status word 2 (S_ZSW2). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 690 STO is not active SS1 active SS1 is active SS1 is not active 02, 03 Reserved – – SLS active SLS is active SLS is not active 05, 06 Reserved – – SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 691 F-DI 0 has 1 signal F-DI 1 F-DI 1 has 0 signal F-DI 1 has 1 signal F-DI 2 F-DI 2 has 0 signal F-DI 2 has 1 signal 27 … Reserved – – SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 692 Functions 14.12 Safety Integrated Figure 14-239 2915 - Standard telegrams SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 693 Functions 14.12 Safety Integrated Figure 14-240 2917 - Manufacturer-specific telegrams SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 694: Transferring The F-Di Status Via Profisafe

    EMERGENCY STOP is permanently assigned to F-DI 0. The following functions can be selected: • Safe Torque Off (STO) • Safe Stop 1 (SS1) • Safe Stop 1 with external stop (SS1E) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 695: Control Via Terminals

    SI SDI positive input terminal   c10031 SI SDI negative input terminal   p10040.0...2 SI F-DI input mode   14.12.9.9 Discrepancy time Overview During the discrepancy time, the converter tolerates inconsistent input signals. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 696 Discrepancy time when a relay is switched Parameters The following list contains the parameters of the "Discrepancy time for F-DI" function. Number Name Unit p10002 SI F-DI changeover discrepancy time [ms] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 697: Input Filter

    If the self-test of the fail-safe input is activated, then the length of dark pulse must be longer than 0.5 ms. Description of function The converter tests a fail-safe digital input continuously as soon as the fail-safe digital input is in the High state. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 698 P10018 determines the length of the dark pulse. The cycle of the dark pulses has a fixed value of 5 seconds. The debounce time prevents an unwanted response of the converter to the self-test: p10017 > p10018 + 2 ms. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 699 > length of the dark pulse of the external control system + 2 ms. The self-test monitors the cycle of the dark pulses. If the self-test does not detect a dark pulse during the wait time p10019, the converter responds with a fault. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 700 SI F-DI self test length dark pulses VS1/VS2 [ms] p10019 SI F-DI self test external dark pulses wait time p10041[0...2] SI F-DI self test mode selection   r10071.0...2 SI F-DI status   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 701 Functions 14.12 Safety Integrated Figure 14-246 2850 - Fail-safe digital inputs (F-DI 0 ... F-DI 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 702 Functions 14.12 Safety Integrated Figure 14-247 2854 – Control signals safe motion monitoring function (part 1) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 703 Functions 14.12 Safety Integrated Figure 14-248 2855 ‑ Control signals of safe motion monitoring function (part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 704: F-Do Configuration

    • F-DO 0+ switches to the Low state • F-DO 0- switches to the High state The converter responds with a fault if there is an unexpected feedback signal during the self-test. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 705 The following list contains the parameters of the "Self-test of the fail-safe digital output" function. Number Name Unit p10020 SI F-DO self test dark pulses duration [ms] p10047 SI F-DO diagnostics mode selection   r10072.0 SI F-DO status   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 706 Functions 14.12 Safety Integrated Figure 14-250 2853 - Fail-safe digital output (F-DO 0) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 707 Functions 14.12 Safety Integrated Figure 14-251 2856 - Safe State selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 708: Status And Diagnostics Of The Safety Integrated Functions

    Safety Integrated. This data is provided as information for service and update, and for documentation in the acceptance report. – SINAMICS Safety firmware version – I/O processor firmware version – Encoder firmware version SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 709 • Documentation: Generate an "Acceptance report" that describes the test results. ISO 13849‑1 provides additional information relating to validation, for example. The acceptance test requirements (configuration check) for the safety functions of electric drives are based on IEC 61800-5-2. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 710 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 711: Responses To Safety Messages

    Priority of stop responses and stop functions Overview If multiple Safety Integrated Functions or stop responses are active at the same time, the priority of each function determines the behavior of the motor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 712: Fail-Safe Acknowledgment Of Safety Messages

    In the event of safety messages, e.g. due to limit value violations of the motor with active Safety Integrated Functions, the converter detects an internal event. A safety message requires a failsafe acknowledgement. Requirement You checked and eliminated the cause of the internal event. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 713: Functional Safety

    Standards. The requirements to implement functional safety are based on the following basic objectives: • Avoiding systematic faults • Controlling random faults or failures SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 714: Machinery Directive

    Manufacturers and suppliers of PDS(SR) can prove to users (e.g. integrators of control systems, developers of machines and plants etc.) the safety-relevant performance of their equipment by implementing the specifications stipulated in standard IEC 61800‑5‑2. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 715: Technology Functions

    14.13 Technology functions 14.13 Technology functions 14.13.1 PID technology controller Overview The technology controller controls process variables, e.g. pressure, temperature, level or flow. Figure 14-253 Example: Technology controller as a level controller SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 716 Name Unit r0046.0...31 Missing enable signal   r0052.0...15 Status word 1   r0056.0...15 Status word, closed-loop control   r1084 Positive speed limit effective [rpm] r1087 Negative speed limit effective [rpm] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 717 Hold techn. controller I component for n_skip threshold value [%] r2344 Technology controller last speed setpoint (smoothed) p2345 Technology controller fault response   r2349.0...13 Technology controller status word   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 718 Functions 14.13 Technology functions Figure 14-255 7950 - Fixed values, binary selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 719 Functions 14.13 Technology functions Figure 14-256 7951 - Fixed values, direct selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 720 Functions 14.13 Technology functions Figure 14-257 7954 - Motorized potentiometer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 721 Functions 14.13 Technology functions Figure 14-258 7958 – Closed-loop control, vector (part 2) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 722 Functions 14.13 Technology functions Figure 14-259 7959 – Kp/Tn adaptation and Kp/Tn selection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 723: Manually Setting The Controller Parameters Of The Pid Technology Controller

    T (p2274). The actual value quickly approaches the setpoint, but overshoots too much. • Decrease the proportional component K (p2280) and in‐ crease the integration time T (p2285). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 724: Bypass

    Under a condition which can be adjusted, the converter opens the K1 contactor and closes the K2 contactor. The converter thereby switches the motor from converter operation to mains operation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 725 – If the motor speed r0063 is above the bypass speed threshold p1265, the converter switches the motor to mains operation. – If the speed setpoint r1119 falls below the bypass speed threshold, the converter switches the motor to converter operation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 726 4. If voltage measurement is selected with p0247.5 = 1, the converter waits for the time p1274[1]. If voltage measurement is deselected with p0247.5 = 0, the converter waits for the time p1274[1] + the motor de-excitation time p1262. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 727 Wiring for the "Bypass" function Parameters The following list contains the parameters of the "Bypass" function. Number Name Unit p1260 Bypass configuration   r1261.0...14 Bypass control/status word   p1262[0...n] Bypass dead time SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 728 Bypass delay time p1265 Bypass speed threshold [rpm] c1266 Bypass control command   p1267.0...1 Bypass changeover source configuration   c1269[0...1] Bypass switch feedback signal   p1274[0...1] Bypass switch monitoring time [ms] SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 729 Functions 14.13 Technology functions Figure 14-264 7035 - Bypass SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 730: Functions That Require Licensing

    ZIP file. Use the commissioning tool to upload the license file to the memory card. – The certificates of license (eCoL) can be transferred to the memory card manually if necessary. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 731: System Responses To Under-Licensing (Ramp-Up)

    Contains a signature file. The converter uses the signature file to verify the authenticity of the licenses. More information Web License Manager can be found on the Internet: Web License Manager (http://www.siemens.com/automation/license) 14.14.2 System responses to under-licensing (ramp-up) Requirement • A memory card is present and inserted into the converter.

  • Page 732: Creating And Downloading The License File

    6. Activate the additionally required licenses. Then click "Next". The progress indicator shows the "Assign licenses" step. This page shows a summary of the selected licenses for checking. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 733: Downloading The License File At A Later Time

    Check the license status for the converter at the license overview page. All functions that require licensing for the converter are listed in a table. The table also shows which functions are enabled and whether licenses are missing for individual functions. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 734: Restoring Licensing After The Memory Card Is Removed

    If you remove the memory card from the converter and perform a restart, the function requiring licensing is blocked after ramp-up. Requirement The license file has been loaded into the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 735: Loading Certificates Of License (Ecol) Into The File Directory Of The Operating Unit

    1. Click on the "Save eCoL archive" button. 2. Select directory KEYS/SINAMICS in your operating unit and then confirm the selection. Result The license certificates are stored in the KEYS/SINAMICS directory of your operating unit. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 736 Functions 14.14 Functions that require licensing SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 737: System Messages

    The LEDs at the front provide information about the operating state of the converter. Description ① RDY LED ② COM LED ③ LNK1: PROFINET port 1 ④ LNK2: PROFINET port 2 Figure 15-1 LED on the front panel SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 738: Explanation Of Icons

    The Ethernet-based fieldbus link (X150) is successfully establish‐   Green The Ethernet-based fieldbus link (X150) has not been establish‐ • Establish the missing or interrupted Ether‐ net-based fieldbus link   • Switch on connected and linked devices SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 739: Led Rdy And Led Com

      Orange Possible causes   • Temporary state after the supply voltage is switched on Orange Orange • Restart Converter detection via DCP flashing.     Orange SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 740 Check memory card if available – Loading error • Reload firmware • File error: • Contact Hotline/Support. – Memory card is not available or is faulty. – File corrupt • CRC error SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 741: Led Rdy Of The Option Modules

    Option module detection is activated.   The color of the flashing LED depends on the LED state on acti‐ vation with the commissioning tool. Green - or‐ ange Red - or‐ ange SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 742: Led Com Of Option Module Om-Iiot

    Firmware is being updated. Wait for: Green - red Green - red The firmware update is completed. Switch off the converter power supply and switch on again Green - red SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 743: Identification & Maintenance (I&M) Data

    Visible String [20] "6SL4113-0CA12-2AF0" SERIAL_NUMBER Visible String [16] "T-R32015957" HARDWARE_REVISION unsigned16 0001 hex SOFTWARE_REVISION char, unsigned8[3] "V" 06.10.00 REVISION_COUNTER unsigned16 0000 hex PROFILE_ID unsigned16 3A00 hex PROFILE_SPECIFIC_TYPE unsigned16 0000 hex IM_VERSION unsigned8[2] 01.01 IM_SUPPORTED unsigned16 001E hex SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 744: Date And Time

    • Synchronize with another NTP server The converter synchronizes the date and time with a central NTP server via the fieldbus. The hardware real-time clock buffers power supply interruptions for up to 20 days. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 745: Faults And Alarms

    "A" or "F". Therefore search for Safety Integrated messages in this list only by their number without the message type (e.g. 01711). Detailed examples: Axxxxx Alarm xxxxx Fxxxxx Fault xxxxx Nxxxxx No message Cxxxxx Safety message (dedicated message buffer) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 746: Alarms

    – Display via bit 7 in status word 1 (r0052) – Display on the operating unit – Display in the commissioning tool Alarm code or alarm value describes the cause of the alarm. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 747: Alarm Buffer

    The alarm history saves up to 56 past alarms. In the alarm history, alarms are sorted according to the "Alarm time resolved". The last alarm that was resolved has index[8]. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 748 Alarm value   r2125[0...63] Alarm time removed in milliseconds [ms] r2132 Actual alarm code   r2134[0...63] Alarm value for float values   r3121[0...63] Component alarm   r3123[0...63].0...20 Diagnostic attribute alarm   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 749 System messages 15.6 Alarm buffer Figure 15-4 8065 - Alarm buffer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 750: Faults

    • Faults are displayed as follows: – Display in bit 3 of status word 1 (r0052) – Display on the operating unit – Display on the converter via the LED RDY – Display in the commissioning tool SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 751: Fault Buffer

    The current incident contains up to 8 active faults. The faults are sorted by "Fault time received". If the current incident is full and an additional fault occurs, then the converter overwrites the values with Index [7]. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 752 2. The converter copies the actual incident together with the acknowledged faults to the fault history. The fault history can include acknowledged faults that have still not been resolved (fault time resolved = 0). These faults remain as active faults until they are resolved. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 753 Fault time received in days   r2131 Actual fault code   r2133[0...63] Fault value for float values   r2136[0...63] Fault time removed in days   r3120[0...63] Component fault   r3122[0...63].0...20 Diagnostic attribute fault   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 754 System messages 15.8 Fault buffer Figure 15-8 8060 - Fault buffer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 755: Safety Message Buffer

    The current message case before the supply voltage is switched off is acknowledged when the supply voltage is switched on again, and it is then in the message history. Figure 15-9 Structure of the safety message buffer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 756 2. The converter copies the actual message case with the acknowledged messages to the safety message history. The safety message history can include acknowledged messages that have still not been resolved (fault time resolved = 0) These messages remain as active message until they are resolved. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 757   r60045[0...63] SI message code   r60047[0...63] SI message number   r60048[0...63] SI message time received in milliseconds [ms] r60049[0...63] SI message value   p60052 SI message cases counter   SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 758: Deleting A Safety Message Buffer

    The message history is deleted entirely. Active safety messages in the current message case are retained. More information The converter deletes the safety message buffer if the following events occur: • Restore factory settings • Download with modified drive topology SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 759 System messages 15.10 Deleting a safety message buffer Figure 15-12 8070 - Safety message buffer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 760 System messages 15.10 Deleting a safety message buffer SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 761: Corrective Maintenance

    After the power supply has been switched off, it takes up to 5 min. until the capacitors in the converter have discharged so that the residual charge is at a non-hazardous level. • Check the voltage at the converter connections, before removing the connecting cables. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 762 1. Disconnect the line voltage to the converter. 2. Remove the connecting cables of the converter. 3. Remove the defective converter. 4. Install the new converter. 5. Connect all of the cables to the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 763: Replacing The Converter Without Memory Card

    SINAMICS SDI Standard. You can find more information in Chapter "Scanning the IP address (Page 317)". 5. Make the basic settings for the converter. You can find more information in Chapter "Basic settings (Page 214)". SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 764: Restoring Data From An Unencrypted Backup File

    • Rights required for active user management (UMAC): – "Create backup or load drive data to Startdrive" – If Safety Integrated is contained in the backup file, the "Edit Safety Integrated application" right is required. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 765 As a consequence, the status of the settings at the instant of the backup are restored. Function "Drive data encryption" is activated. The configured drive password is still effective in the target converter after data has been restored. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 766: Restoring Data From An Encrypted Backup File

    3. Use the "Click to select file, or drag and drop file here" button to select the backup file. 4. To restore the drive data, proceed as described below depending on the specific application. This step is included in the following diagrams as step 3. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 767 • Scenario 2: The same drive password is configured in the source and target converters. – Click on "Restore". A dialog to enter the password opens. – Enter the drive password of the target converter. A dialog to enter the password opens. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 768 Function "Drive data encryption" is activated. The drive password of the source converter is transferred to the target converter. When doing this, the drive password of the target converter is overwritten. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 769: Restore Factory Settings

    • The communication settings "IP configuration" and/or "Device name" of the following interfaces: – Service interface X127 – PROFINET interface X150 – Interface X128 to the edge device if option module OM-IIoT is inserted • Installed firmware on the converter SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 770: Firmware Update Via Memory Card

    • You have an empty SD card with a maximum storage capacity of 32 GB (e.g. 6SL5970-0AA00-0AA0) onto which you can load the firmware. You can find the available firmware versions at the following link: "Updates and constraints, SINAMICS G220 (https://support.industry.siemens.com/cs/ww/en/view/109807094)". Procedure Proceed as follows to update the firmware using an SD card: 1.
  • Page 771 8. Check whether the new version is installed. The firmware version of the converter is displayed on the home page of the web server next to the image of the converter. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 772: Firmware Update Of Option Module Om-Iiot

    1. Save the file for the firmware update with name SINAMICS_IIoT_Module_firmware_Vxx_xx_xxx_xxx.zip in any folder on your PC. 2. Connect your PC to network connection X128 of the OM-IIoT via a network cable. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 773 Packets: Sent = 4, Received = 4, Lost = 0 (0% loss), Approximate round trip times in milli-seconds: Minimum = 11 ms, Maximum = 22ms, Average = 13ms 11.Enter command "sftp xx0@xxx.xxx.xxx.xxx": D:\IIOT\IIoT_upgrade> sftp xx0@169.254.1.42 xx0@169.254.1.42's password: SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 774 23.If the firmware versions in the OM-IIoT and in the loaded file differ, then the OM-IIoT updates the firmware. It takes approximately 5 minutes to update the firmware. When updating the firmware, LED COM on the OM-IIoT flashes red and green alternating: SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 775 The OM-IIoT completely deletes its user partition after the firmware update. The firmware file and all additional files, which were possibly saved on the user partition of the OM-IIoT, are deleted after the firmware update. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 776: Deleting The Public Key Of Option Module Om-Iiot

    1. In any folder on your PC, create an empty file with the "clear_pairing" file name, e.g. an empty text file clear_pairing.txt. 2. Delete the file name extension of the file: clear_pairing SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 777 8. Enter "cmd" + <↵> in the address bar of the file explorer. 9. The PC opens the command prompt in a new window: D:\IIOT\clear_public_key> _ 10.Enter command "ping xxx.xxx.xxx.xxx" with the IP address of the OM-IIoT: D:\IIOT\clear_public_key> ping 169.254.1.42 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 778 19.Switch off the converter supply voltage. 20.Wait until all the LEDS on the converter are dark. 21.Switch on the converter supply voltage again. Result The Public Key in option module OM-IIoT has been deleted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 779: Full Reset Of All Device Settings

    3. Wait until all LEDs on the converter are dark. 4. Insert the memory card into the converter. 5. Switch on the supply voltage to the converter. 6. The converter deletes the user-defined settings. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 780 (X127) and via the PROFINET interface (X150). For access via the service interface (X127), use the secure transmission protocol HTTPS. If option module OM-IIoT is inserted, then the settings of interface X128 to the edge device are deleted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 781: Safety Integrated Acceptance Test After Component Replacement

    • Log new checksums • Countersignature After the converter has been replaced and the backed up settings have been transferred, the converter is ready to use. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 782: Device Replacement Without Removable Data Storage Medium Via Profinet

    The converter can be replaced without having to insert a removable data storage medium (e.g. a memory card) with the saved device name in the converter. You also do not have to reassign the device name with the PG. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 783: Spare Parts

    Spare parts can be ordered on the Internet via the spare parts service Spares on Web (https:// www.sow.siemens.com). Spares on Web also gives you the option of determining the article numbers of spare parts. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 784: Spare Parts Compatibility

    This does not cause any problems when the component is used as intended. Please take this fact into consideration in special installation situations (e.g. allow sufficient reserve regarding the cable length). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 785: Replacing Fans

    The following procedure describes removing and installing the fan unit using a converter, frame size FSE as example. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 786 3. Press a slotted screwdriver against one of the two rear catches and at the same time pull the corresponding side of the fan unit out of the housing using the lug. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 787 5. Press a slotted screwdriver against the front catch and at the same time pull the corresponding side of the fan unit out of the housing using the lug. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 788 16.11 Replacing fans 6. Using the slotted screwdriver, lever the fan unit out of the plug-in connection at the front. 7. Withdraw the fan unit vertically upward out of the housing. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 789: Replace Fan Unit, Converter With Ip55 Degree Of Protection, Frame Sizes Fsb-Fsc

    • Before replacing the fan, switch off the power supply at terminals X1:L1, L2, L3. • Check that the fan unit is de-energized before removing it. • Wait until the discharge time specified on the warning labels has elapsed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 790 1. Using a torx screwdriver, release the 4 fixing screws of the fan unit and remove it. 2. Slightly raise the fan unit. 3. Release the catch of the connection plug and withdraw the plug upwards. Remove the fan unit. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 791: Replace Fan Unit, Converter With Ip55 Degree Of Protection, Frame Sizes Fsd1-Fse

    • Before replacing the fan, switch off the power supply at terminals X1:L1, L2, L3. • Check that the fan unit is de-energized before removing it. • Wait until the discharge time specified on the warning labels has elapsed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 792 2. Using a torx screwdriver, release the fixing screws of the fan unit and remove the fixing screws. 3. Pull the connection plug through its opening as you slowly lift the fan unit upwards. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 793: Remove And Install Housing Cover, Converter With Ip55 Degree Of Protection

    The following procedure describes removing and installing the housing cover using a converter, frame size FSC as example. Requirement The following requirements apply when the housing cover is removed: • Comply with ESD regulations. • Required tools: – Torx screwdriver T20 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 794 1. Place the housing cover with the recess at the converter housing and swivel the housing cover downward. 2. Using a torx screwdriver, tighten the fixing screws of the housing cover. Tightening torque: 2 Nm (26.6 lbf in). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 795: Replace Interior Fan, Converter With Ip55 Degree Of Protection, Frame Sizes Fsb-Fsc

    FSC. The internal fan differs in terms of the position and number of the fixing screws. The following procedure describes removing and installing the internal fan for frame sizes FSB and FSC using a converter of frame size FSC as example. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 796 2. Using a torx screwdriver, tighten the fixing screws of the internal fan (depending on the size, 1 or 2x). Tightening torque: 2 Nm (17.7 lbf in). 3. Connect the protective conductor. 4. Connect the power supply cable. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 797: Replace Interior Fan, Converter With Ip55 Degree Of Protection, Frame Sizes Fsd1-Fse

    The following requirements apply when the internal fan is replaced: • Comply with ESD regulations. • Only qualified personnel may install spare parts. • The converter housing cover has been removed. • Required tools: – Torx screwdriver T25 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 798 2. Using a torx screwdriver, release the fixing screws of the internal fan and remove the fixing screws. 3. Pull the internal fan upwards and out of the converter. Carefully ensure that the internal fan connector does not skew when it is removed. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 799 2. Using a torx screwdriver, tighten the fixing screws of the internal fan. Tightening torque: 3 Nm (26.6 lbf in). 3. Push the fan unit connector into the converter socket until the connector engages with a click. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 800: Device Disposal

    For environmentally-friendly recycling and disposal of your old device, contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 801: Technical Data

    The flicker value of the converter depends on the line supply and the specific converter application. This means that the flicker value can only be measured when the converter is operational in the installation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 802: Environmental Conditions

    Class 1C2, according to IEC 60721-3-1: In the transport packaging 1997 Transport Class 2C2 according to In the transport packaging IEC 60721-3-2:1997 Operation Class 3C2 according to IEC 60721-3-3:   2002 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 803: Biological Environmental Conditions

    Temperature -20 … +50 °C for IP55 degree of protection • Relative humidity 5 ... 95 % no condensation (better than Class 3K3) • Ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 804: Power, Input Current, Output Current

    Input current at 240 V With low 11.9 14.7 overload With high 10.1 13.2 overload Output current at 240 V Without 12.8 15.6 overload With low 12.4 15.2 overload With high 12.4 overload SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 805 Output current at 240 V Without 22.6 28.8 43.1 55.4 69.8 82.1 106.7 overload With low 22.0 28.0 42.0 54.0 68.0 80.0 104.0 overload With high 15.2 22.0 28.0 42.0 54.0 68.0 80.0 overload SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 806: 415 V 3 Ac / 440 V

    11.3 14.4 overload 3 AC 440 V … 500 V With low 11.0 14.0 overload With high 11.0 overload Output current for synchronous re‐   11.0 14.5 19.0 luctance motors for line voltage 3 AC 400 V  SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 807: Overload Capability Of The Converter

    Overload capability of the converter Description The overload capability is the property of the converter to temporarily supply a current that is higher than the output current defined for a continuous load. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 808 More information We recommend using the "TIA Selection Tool" configuring software to select the converter. More information about the "TIA Selection Tool" is available on the Internet: TIA Selection Tool (https://www.siemens.com/tia-selection-tool) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 809: Low Overload" And "High Overload" Duty Cycles

    High Overload 240 s 200% 3 s 150% 57 s 17.3.5 Duty cycle for synchronous reluctance motors Technical data The following diagram shows the overload capability of the converter when operating a synchronous reluctance motor. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 810: Braking Resistor Connections

    100 % of the converter rated power with Low Overload Maximum load time Frame sizes FSA … FSC 240 s   Frame sizes FSD1 … FSE 120 s Cycle time 240 s Cycle time = load time + cooling time Overcurrent protection SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 811: Permissible Output Current Depending On The Installation Altitude And Ambient Temperature, Ip20

    Continuous operation above the permissible output current leads to a converter malfunction due to overtemperature. Figure 17-1 Current reduction according to "Low Overload" duty cycle Figure 17-2 Current reduction according to "High Overload" duty cycle SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 812 17.4 Permissible output current depending on the installation altitude and ambient temperature, IP20 Figure 17-3 Current reduction with a synchronous reluctance motor The relative output current is the quotient of the permissible output current and the rated output current. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 813: Permissible Output Current Depending On The Installation Altitude And Ambient Temperature, Ip55

    Current reduction according to "Low Overload" duty cycle Figure 17-5 Current reduction according to "High Overload" duty cycle The relative output current is the quotient of the permissible output current and the rated output current. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 814: 17.6 Permissible Motor Cable Length As A Function Of The Pulse Frequency

    Maximum permissible motor cable length as a function of the pulse frequency, 440 V … 500 V Frame size Pulse frequency 4 kHz 8 kHz 12 kHz 16 kHz 200 m 100 m 25 m 5 m 200 m 200 m 100 m 25 m 200 m 200 m 100 m 50 m SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 815: Current Derating Depending On The Pulse Frequency

    The following diagram shows the relationship between the pulse frequency and the relative output current. The relative output current is the quotient of the permissible output current and the rated output current. Figure 17-6 Current reduction based on Low Overload SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 816: Permitted Output Current At Low Speeds

    • Constant loading is an operating state that is permissible for the entire operating time. • Short-time loading is an operating state that is permissible for less than 2% of the operating time. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 817: Power Loss

    Absolute power loss in W at operating point (90/100) Article number Rated power 6SL4113-...☐☐-.. @ 400 V, 50 Hz @ 480 V, 60 Hz Unfiltered Filtered Unfiltered Filtered 1.1 kW 77.2 78.3 72.2 72.8 1.5 kW 90.6 92.2 77.3 78.1 2.2 kW SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 818: Ac 200

    1543 1405 The operating point (90/100) means: relative motor stator frequency 90%, relative torque current 100% Power loss was measured at a pulse frequency of 4 kHz and with space-vector modulation. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 819: Ac 380 V

    Data regarding the power loss in partial load operation are documented in the converter data sheet. The data sheet is provided in the Siemens Product Configurator in the Internet. SPC (https://mall.industry.siemens.com/spice/cloudcm/dashboard) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 820: Inputs And Outputs

    0 mA ... 20 mA, 4 mA ... 20 mA: Input resistance 120 Ω, maximum voltage 8 V, maximum current 65 mA Digital output/relay output Transistor output DO 0: Reverse polarity protection Relay outputs DO 1 and DO 2 Response time 3 ms 30 V DC / ≤ 0.5 A for a resistive load SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 821 F-DI 0 Input voltage ≤ 30 V Minimum response time 1 ms Failsafe Minimum load resistance 48 Ω digital output F-DO Maximum load resistance 130000 Ω Short-circuit protection Overload protection Minimum response time 1 ms SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 822: Safety Integrated Functions

    • Safe Speed Monitor (SSM): The response time is the time between the SSM limit being exceeded and an output at the bus (PS) or terminals (F-DO). SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 823: Response Times When Controlling Via Profisafe

    • Watchdog Time (WDTime): Time between receiving the last valid PROFIsafe telegram and the initiation of a stop function after the PROFIsafe monitoring time elapses SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 824: Response Times When Controlling Via Terminals

    The following response times are applicable for stop functions for control via terminals of the failsafe digital input (F-DI). The response time of a stop function is the time between the selection of the stop function and the initiation of a stop response. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 825 Technical data - Response times Function Unit Worst case delay time STO / SS1 p10017 + (2 · p9500) + 3.5 ms p10017: Debounce time des F-DI (factory setting: 4 ms) p9500: Monitoring cycle (factory setting: 4 ms) SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 826: Sinamics Sdi Standard

    Technical data for SINAMICS SDI Standard Property Description Display 1.4” Color 128 x 160 pixels Converter service interface X127 service interface (1 RJ45) Supported languages English, German, Chinese, Italian, French, Spanish SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 827: Option Modules

    • Overtemperature   3 Sensors T ≤ TNF - 20 K • No overtemperature T ≥ TNF + 5 K • Overtemperature Short-circuit detection   R > 20 Ω + 20 % • No short-circuit R < 10 Ω - 20 % • Short-circuit SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 828: Option Module Om-Iiot

    0.30 A 17.13.3 Option module OM-DQ Technical data Table 17-27 Technical data option module OM-DQ Property Value Max. current consumption (at 24 V DC) 0.75 A Transfer rate 100 Mbit/s SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 829: Climatic Conditions

    Temperature -20 … +50 °C for IP55 degree of protection • Relative humidity 5 ... 95 % no condensation (better than Class 3K3) • Ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted. SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 830: Braking Resistor

    Electrical data for braking resistor, line voltage 3 AC 380 ... 480 V/500 V Property Unit Article number     JJY:023422620001 JJY:023424020001 JJY:023434020001 Resistance Ω 10.5 Maximum braking power P Rated braking power 1.85 2.75 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...

  • Page 831: Electrical Data For Braking Resistor, Degree Of Protection Ip54

    Electrical data for braking resistor, line voltage 3 AC 380 ... 480 V/500 V Property Unit Article number JJY:023422629001 JJY:023434029002 JJY:023434029001 Resistance Ω Maximum braking power P Rated braking power 1.85 2.75 SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 832   Cooling time 210 s ④ Braking power = 4 times the rated braking power Running time = cycle time / 4 60 s Cooling time 180 s Figure 17-9 Load rating of the braking resistor with different braking powers SINAMICS G220 converter Operating Instructions, 04/2024, FW V6.2, A5E51781573B AB...
  • Page 834 Get more information www.siemens.com/sinamics www.siemens.com/online-support...

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