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Craftsman 919.167802 Owner's Manual
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Craftsman 919.167802 Owner's Manual

Craftsman 919.167802 Owner's Manual

Oil lubricated two stage stationary air compressor
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i CRRFTSMRNq
Oil Lubricated
Two Stage
Stationary
AIR COMPRESSOR
Model No.
919.167802
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines and
All Instructions Carefully Before Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D30092
Rev0
9/26/03

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Summary of Contents for Craftsman 919.167802

  • Page 1 Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D30092 Rev0 9/26/03...
  • Page 2 HOW TO ORDER REPAIR PARTS ...... back cover ltl__1 ;| ;[_I_ hi" FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge.
  • Page 3 Model No. 919,167802 Max. Developed Running HP Sore 4.134" Stroke 2.165" Voltage-Single Phase 240/60/1 Minimum Branch Circuit Requirement 30 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 100 psig 17.4 SCFM @ 175 psig 16.9 Refer to Glossary for abbreviations.
  • Page 4 Save these instructions improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. :r:_rJ:_;!m WARNING: Risk of explosion or fire What Could Happen How To Prevent It tt is normal for electrical contacts...
  • Page 5 WARNING: Risk of Bursting Air Tank', The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Haopen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use.
  • Page 6 :f:1"4_;ll WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock.
  • Page 7 f-'_J-'1_ i WARNING: Risk of Burns How To Prevent It What Gould Happen Never touch any exposed metal parts Touching exposed metal such _ the on compressor during or immedistely oompre_r hcsd or outlet tubes, _an sft_r operation. Gompressor will remain result in serious bums.
  • Page 8 ;7-'_rJ-q : t J ;7-'_r.L'_! :t J WARNING: Risk of Unsafe Operation What Could Rappen How To Prevent It Renew and understand all instructions Unsafe operation of your air compressor and warnings in this manual, could lead to serious injury or death to Become familiar with the operation and you or others.
  • Page 9 Become familiar with these terms automatically. Tr_e low pressure at which the motor automatically before operating the unit. restarts is called "cut-in" pressure, Cubicfest per minute. Cut-Out Pressure: When an air SCFM: Standard cubic feet per compressor is turned on and begins minute;...
  • Page 10 iI=l,t ' Contents of Carton Multi-Viscosity motor oils, like 1 - Air Compressor 10W 80, should not be used in an air 1 - Parts bag containing: compressor. They leave carbon 1 - Operator's Manual deposits on critical components, 1 - Parts Manual thus reducing performance 4 - 5/8"...
  • Page 11 HOW TO SET UP YOUR UNIT Place the air compressor on on a solid, level surface, Location of the Air Compressor Mark the surfaes using the holes • Locate the air compressor in a in the air compressor feet as a clean, dry, and well ventilated template, area,...
  • Page 12 Air Distribution System Wiring Instructions _Risk of elec_ical Risk of Bursting. shock. Improper Plastic or PVC pipe electrical grounding can result in is not designed for use with electrical shock. The wiring should compressed air. Regardless of its be done by a qualified electrician indicated pressure rating, plastic to comply with national and local...
  • Page 13 CCM PRE,_OR TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM VALVE I_Al_J 13-ENG L33_92...
  • Page 14 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNI_ Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference, Description Of Operation Tank Pressure Gauge: The tank Become familiar with these controls pressure gauge indicates the reserve...
  • Page 15 Air Compressor Pump (not shown): Air Intake Filter (not shown) This Compresses air into the air tank. filter is designed to clean air coming Working air is not available until the into the pump. Trois filter must always compressor has raised the air tank be clean and ventilation openings free from obstructions, pressure above that required at the...
  • Page 16 Run the cornpressor for 20 Risk of Bursting. Too much air minutes, Make sure the globe pressure causes a hazardous risk valve is open and there is of bursting. Cheek the minimal air pressure build-up in manufacturer's maximum pressure tank, rating for air tools and accessories.
  • Page 17 kVA r='llI_ / II =1_V=al _[_ Customer Responsibilities 5_ore Every Every Every Every Every, Yearly hOUP3 hours houP3 hours houi_ Check Safety Valve • Drain Tank • Check Oil • Change Oil •_ •_ Unusual Noise and/or Vibration • Air Filter •_ Drive Belt-Condition •...
  • Page 18 To Drain Tank NOTE: Operation of the air compressor will cause condensation to build up in the air tank. Always drain tank on a washable surface or in a suitable container to prevent damaging or staining surfaces. Set the On/Auto/Off lever to _,OFF ,_.
  • Page 19 Remove the belt and replace Air Filter - Inspection with a new one. Replacement See the "Adjust Belt Tension" I_qqPrf_l Risk of Burns. before tightening motor Compressor head mounting screws. and cylinder sleeve are very hot. Do net touch. Allow compressor to Adjusting Belt Tension cool prior to servicing.
  • Page 20 Visually inspect the motor drive Motor Pulley/Flywheel pulley to verify that it is Alignment perpendicular to the drive motor NOTE: Once the motor pulley has shaft. Points B1 and B2 of Figure been moved from its factory set should appear to be equal. If location, the grooves of the flywheel they are not, loosen the setscrew and pulley must be aligned to within...
  • Page 21 Unscrew the check valve (turn ALL MAINTENANCE AND REPAIR counterclockwise) using a 7/8" OPERATIONS NOT LISTED MUST BE open end wrench. Note the PERFORMED BY TRAINED SERVICE orientation for reassembly. TECHNICIAN, Using a screwdriver, carefully F_'_I_'_'_,_'_ Risk of Unsafe push the valve disc up and Operation.
  • Page 22 l=laco the On/Auto/Off lever in Motor the On/Auto postion to restart Trois motor has a manual thermal the moto_ overload protecto_ If the motor IMPORTANT: If the overload overheats for any reason, the protector shuts the motor off overload protector will shut off the frequently, check for a possible motor.
  • Page 23 Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
  • Page 24 CORRECTION PROBLEM CAUSE if there is an excessive amount It is normal for "some" Pressure readin¢ pressure drop to occur. of pressure drop when the on the regulated accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section, drops when an...
  • Page 25 PROBLEM CAUSE CORRECTION Let motor cool off and Motor will not Motor overload protection overload switch will switch has tripped, run, automatically reset, Motor will start automatically Tank pressure exceeds when tank pressure drops 3ressure switch "cut-in" below "cut-in" pressure of 3ressure.
  • Page 26 PROBLEM CORRECTION CAUSE KnockingNoise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced, Defective check valve. Remove and clean, or replace. Loose pulley. Tighten pulley set screw, 145-165 in.-Ibs, Loose flywheel.
  • Page 27 I_o]i31_'] 27-ENG L3__._.9_2...
  • Page 28 Air Compressor Model Number 919.167802 __44 _-)_,.1_32 25-EN_...
  • Page 29 Adapter Filter AC-0755 Gasket Filter Adapter DAC-306 Belt Guard Adapter DAC-225 Male Connector AC-0751 Outlet Tube D28826 Check Valve AC-0437 Filter Kit LA-3355 Oil Notice Label LA-3266 Warning Label LA-3105 Craftsman Label LA-3027 Drain Tank Label D30084 Performance Label 29-EN_ EY3CC9_2...
  • Page 30 Air Compressor Model Number 919.167802 l"orque T,_,,I 3rankcase Cover 18.1 ft.-Ibs. _linder Head 32.8 ft.-Ibs. ntercooler 18.1 ft.-Ibs. :lywheel 32.8 ft.-Ibs. 3onnecting 18:1 ft.-Ibs. 3earing Cover 18:1 ft.-Ibs. --I_Y,_2 30-ENG...
  • Page 31 Air Compressor Model Number 919.167802 PART NUMBER DESCRIPTION ABF=-8226501 Hardware Kit ABI=-5961405 Head ABI=-5950057 Gasket Kit (Also includes Inner Valve Plate Gasket} ABI=-9053203 Oil Extension Tube D25975 Flywheel ABI=-9022003 Sight Glass ABI=-5940050 Valve Plate Kit (Includes Inner Valve Plate Gasket} ABI=-9101164 Drain Plug Screw ABI=-9162030...
  • Page 32 _11 :tll _ i I r _ _ GARANTIA TOTAL DE UN A_IO DEL COMPRESOR DE AIRE Si eete compresor de aire Craftsman fallase debidc a defec_oe de matedales o de fabricaci6n dentro del aSo de eu fecha de ccrnpra, Sears, a su cpciSn, Ic reparar&...
  • Page 33 Modelo 919.167802 M_x. HP des_rrollsdo Potenois de treble 5,5 HP Oi_metro interior 4,134 po (60,4ram) Ca_ra 2,165 po (34,3mm) 240/60/1 Veltaj_oorrierltO morlOf_L_ios Circuito mlnime r_querido Acoidn Reto_odo de Fusible Copseidod de oire en el tsnque 80 Golones (I 13,6 Iitros} Pr_si6n de Corsede entr_do 140 psi 9 Pr_si6n de Corsedo _lido...
  • Page 34 GUARDE ESTAS INSTRUCCIONES La operaci6n o el manten[rniento inadecuados de este producto petit|an ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencras e [nstrucc[ones de funcionam[ento antes de utilizar este equ[po. 'J=lq [_;{I ADVERTENCIA: Riesgo de Explosi6n o Incendio puede oeeurrir c45mo prevenido...
  • Page 35 'J=lq [_;{I ADVERTENGIA: Riesgo de Explosi6n Tanau_ d_ erre: las siguiente_ _ondrcrone_ podflan, causer el debrlrtemiento del tanqu_, d_rminar _u _×plosi6n violer_a, dafios a I_ propieded o serias lesiones. qu6 puede ocourrir c_mo prevenirlo Drenaje inadecuado del agu_J condensada Drene el tanque diaHamente o despue_s de en el tanque_ _iendo la c3usa del 6xido...
  • Page 36 ADVERTENCIA: Riesgo de Descarga El{_c_rica {_/F puede occurrir c_mo prevenirlo Su cc_mp_or de ak_ _ accion_do pc_ Jam_s opsre el COil_pr_ a la ir_empsrte _lg_'trici_d. Como OLtaldu Jet 0tr0 dispositivo Cu_ndo est_ Ilct_ielldo o ell cored ioiolle$ de el_._rico impuls_do el/_'Lrio_mellte, $i no _e Io hLimedsd.
  • Page 37 ADVERTENCIA: Riesgo de Quemaduras qua"puede occurrir c6mo p_vertirlo dam_$ toque parte$ de metal expuesta$ en el Tocar el metal expuesto tsl como el C_b_zal compr_$or dL_a_e 0 ir_mediatamente de_pu&s gel compnssor o los tL_bo_ de s_lida gel de la oper_i6r_, el comp_sor per manecer_ e-_c_pe, puede oc_sionarle...
  • Page 38 •J_ q [e];(i ADVE_ENC;IA: Riesgo de S_r_as Lesiones o Dafios a la Propiedad Transportar el Compresor _Fucgo_ inhalaci6n, da_o a la Supcrficie de vehfculo$) puede occurrir c_mo prevenirlo El aceite puede derramaPse y ello poc_r'a Deposite el compRsof sol)re una alfombrilla resultar on ssria_ lesione-_ o I_ musrte debido protectora cuando...
  • Page 39 del tenque baja al velar fijado on f_brica Ft_milierTG_s_ con lossiguiente._ tdrminos, coma punto bejo, el motor volvon_ a antes de opetar I_unidad: ertancer _Jtom&ticemente. La presidn GFM: (Oubiofeetper minute)PiesoObioos baja e la oual elmotor atranca por minute. eutom_ticemente, se llama ptesi6n 8CFM_ (Stardard cubic feet per minute) "minima de carte".
  • Page 40 Contenido de la Caja viseesidad mOltiple come 10W80 en I - Compresor de sire ning_n compresor de sire. Este_ I - Boles de piszes_x_nteniendo aceites dejan depdsitos de corbo°o Iosi_uisnte: componentes erRicos, reduciendo Msnual dsl operador rendimiente y la vide dtn del compress,, 861o user aceite pare eompresor Msnual de pi_s sire.
  • Page 41 Instale el eompresor do sire sobre Ubicaci6n del compresor de aim una superfieie sSIida y nivel_da. Instale _1oompre_r de sire _n un_ Marque la superfieie utilizsndo come zon_ limpis, coca y bien ventilads. pier, ilia, los orifieios existentes en las patss del ¢_omprosor de sire, Instale el oomprecor de sire _ una...
  • Page 42 Sistema de distribuci6n de sire Instrucciones papa la conexi6n el_ctrica Riesgo de Explosi6n. Los Riesga de Descarga tubas de pl;_ioo o PVC no ban sido Eldctrica. Una oonexi6n disefiados papa usarlos con aim a tierra inadaouada puede ooasionar comprimido. Independientemente de la electroouci6n.
  • Page 43 ER_?_ pp] 1,4CI_J_S DE D_o'rRIE_C _t_ dlr_, _ ;41_e_!l_ _1 Ilulo d_ _tlr_ _ DELAJRE tdlr r _'_t, _ I_ _n_,_ "FRAVF_ _F_ C_LIJM_A C'-__EC440_ TR_d_p_ V-_q_ CC_M_D_ _AI_E SISTEMA TiPlCO DE DISTRIBUCION DE AIRE...
  • Page 44 Conozca su compresor de aire LEA ESTE MANUAL DEE PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNLOAD. Cempsre las ilustmcienes ¢_ontra su unidsd s fin de familiatizarsa Con 18, u bies,oi6n do los distintes c_ontreles y regulacienes. Conserve este manual bats ref_reneiss futures.
  • Page 45 C6mo utilizar su unidad V_lvula reguladora: Cuando el eompresor de air_ ac eneuentra C6mo detenerla: funeionando, la v_lvula reguladora eeta abierta", permitiende la entrada del airs Coloquc la pesiei6n de la Ilave eomprimido el tanque de airs. Cuando el {r_erruptera On/Auto/Off en la nivel de presi6n del tanque aleanza el pur_o de "aorta", la v_lvula reguladora peaiei6n "OFF.
  • Page 46 VerJfique la existenoJs_ de vibraoJbn C6mo poner en marcha exo_sivs. Resjuste o acufie el pie del compresor, s1_11ofgera n_sarJo. Mueva la palanc_ On/A_toiOff a la posiot6n "AUTO" y deje que s_ Luego de 20 minutos, oJ_rre 18_ i_c, remente [a pres[6_ del tanque. El vSIvul8 de asiento.
  • Page 47 YAWl _l 1:1_1IkVAI I :l_ l I[I Responsabilidades del cliente Cads Cads C_d_ Cads Ar'rb_ Cede8 16(; An,_Jne,_ c_d_ r'lO r_,8 r'lO ras r'lO r_3 h or'_ r'lO ras Vorifique la v_lvula de se_3uridsd • Drenaje del tanque • Vorifique ol aseite •...
  • Page 48 C6mo drenar el tanque NOTA:/a ope_oi6_ del _mp_sor de _i_ o_us_ conde_s44ei6n que _e {ioumul{i de_tro delta_quede Bite, DreneWempre elt_nque sob_eun_supe_de ]Bw.b[_ o dei1tro d_ Ui1 oomtenedor apropiado, sen elobjeto de prevenir da_os o el rllBnohBdo de _uperf{oies. Coloque I_p_lano_ On/Auto/Offen I_posioi6n"OFF.
  • Page 49 Filtro de AJre - Inspecci6n y Retire la eorrea y reempl_eela Ufla flUeVa, reemplazo Vea "Regulaoi6n de la tensi6n de la eorrea" antes de ajustar los families Riesgo de quemaduras. montantes del motor. cabezal y la mangu det oilindro del compresar se oalJentan muohol no Regulaci6n de la Tensi6n de la...
  • Page 50 Reajuste los torn,los de fijaei6n de Is Poles y volarlte - Alirleaci6n poles de empuje del motor. Ve_ el NOrrA:Un_ voz que lapole_ del motor ha Manusl de partos psr_ ;r#orrnsrse de sidemov;da, punto do su inst_l_oi6n Iss especificacionos do torque. original de f_brios, Iss ranuras dol volante Reinstale Is defense de la cortes.
  • Page 51 Desenresque Is valvule de retenci6n TODO TIPO DE MANTENIMIENTO Y gir_ndole hecis la izquie_a ucando OPEP-ACIONES DE REPAP,AOION NO una Ileve de boca de 7/8 plug. (22 MENCIONADOS, DEBEI_ ram). Tome nots de le oricntaoidn EFEC P JADeS PeR PERSONAL T_CNICO pars volverla e ensam bier.
  • Page 52 Motor NOTA= Si el protector de sobr_earga epaga el motor ¢,on mueha ftecuenele, E_e motor tiene un prot_otor manual do verif_que si hay alg0n pesible sobPecan]e tetrnrea. Sr el motor So sobPecalienta per eualquier motive, el probleme de voltaje. Tambien se puede protector de sobr_eelga apage el motor, sespsehar...
  • Page 53 Riesgo de Operaci6n Insegura. La unidad arranca autam_ticamente cuando est_ enchufada. AI hater el mantenimiento, el operador puede quedar expuesta a fuentes de corriente y de aim comprtmido o a plazas movibles, Antes de irrtentar hacer feparaciones, desconec_ar el compresor del tomacarriente, drenar la pfesi_n de aim del tanque y esperar a qua el compresor...
  • Page 54 PROBLEMA CORRECCION CAUSA Si s_ trata de una excesiva cantidad Es normal qua oeurraelg0n L_ lectur_ de la deso_nso on la presi6n. en la menne de presr(_neuando s_ presi6n sobre el egreg_, e[ use de an _.ce_odo, ajus_e man6metro el regula_o_ de eel.+en:le e 18 regulado (si viene instrl.+o0tenes dedas on [e _ci6n equip_do con _1)
  • Page 55 PROBLEMA CAUSA CORRECCION Elmotor no Deje er#riar el motor y el Elinterruptor de prot_oiOn dos fuMCIoMa. interrupter do sobreoelga obr_arga del motor se ha ebierto. reaju_ter_ eutom_ticamente. El motor artar_c_r_ autcm_icarner_ L_ pr_si6ndeltanque excede euendo le pn_sJ6ndel tanque caiga lapresi6nde torte mQxime" del interrupter do presiOn, per d_bajo de le pn_sJ6nde colt_...
  • Page 56 PROBLEMA CAUSA CORRECCI_N PosibledefeGto e n la v_Jvula Golpeteo. Opere la v{_vula de seguddad menualmente tirando de su anillo, 8i de sequrided. le valvule eun pieEle, deben_ set reemplaz_d8. Posible def_Gto en la v&lvula Extr_iga y [impie o reemplace. de sequrided. Polea floje.
  • Page 57 I]I,]_-,.'] 57-SP L3_CC9_...
  • Page 59 Confratos de ProtaceiCn para Repair Protection Agreements Rcperaciones Oongrat_lations on matdng a smart Feiici_ones pot h_ una compre purchase. Your sew Craftsmen _ product is in_eligenze.St+nueva unid_O CralLsrnan= 8sl_ designed and menuf_ctured for years of disefiada y ladric_d_ para _fio8 de opsracidn dependable operation.
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement pads, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.