Craftsman 113.201392 Owner's Manual page 12

295 amp dual range arc welder
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READ
BEFORE
/VELD|NG
o
_
AiUSTABLE
SPECIAL
_
HEA, D
LENS
BAND
GASKET
CET_R
HEb_ET
LEATHER GLOVES
SPECTACLE
TYPE
GOGGLES
SHOES
W1RE BRUSH
1/4-INCH
STEEL
SAW
HORSE
When operating
a welder,
certain
precautions
must
be taken to prevent
minor
injuries
to yourself
and
others. Although
injuries
may
not
be serious or per-
manent, knowing
how to use the
protective
equip-
ment to safeguard
against
them
is the first step in
learning
to weld.
,/
/
HELMET SWINGS
UP TO
CLEAR THE FACE
C-CLAMP
GROUND
CABLE
The effects of heat and light given off by the arc, whde
electric welding, may be compared to that of the sun's rays.
Even greater
precautions
are necessary for electric
arc
welding.
Before
starting
a weld, caution anyone
in the
immediate
vicinity against looking at the arc. In case of
accidental eye iniury, contact a physician immediately
To protect
the face and eyes a heat-resisting,
hbreglass
helmet
is used. The special lens, which allows
the user
to view the arc safely, is inserted rata the framed opening
of the helmet
The dear glass, which should be replaced
from
t_me to t_me, protects
the expensive
special
lens
from breakage and weld spatter. The _elmet is held firmly
_n place on the head with an adjustable head band, thereby
leaving
both hands free. A close-fittlng
skuff cap should
be worn w_th the helmet. As the he)met _sused only when
actually
welding,
a t_ltmg arrangement
permits
_t to be
swung up clear of the face. When the welding
_sresumed
a s|ight nad of the head tips the helmet down over the Face.
To protect the eyes further wh_le cleaning the weld, goggles
should be worn by the welder and others working
around
him. Animals are also affected
by the rays and should be
kept at a safe distance.
To safeguard the hands against
heat and weld spatter,
gauntlet-type
leather
gloves s_ould
be worn.
A leather
jacket will give beiCer protection
against the shower of
sparks than ordinary clothing. H_gh top shoes (not oxfords)
should be worn. If a great deal of welding is to be done,
foundrymen's
shoes are best.
Precautions
must also be taken to protect property
and
equipment against fire. A large fire extinguisher shouTdbe
within easy reach. The we_ding area should have a concrete
or cinder floor, kept dry and dear of inflammable rubbish.
Sometimes,
it _s necessary to weld close to a fuel tank. If
practical,
remove the part to be welded If not, dram the
tank and completely
fill it w_th water.
Few tools, in addition
to those supplied w_th the welding
machine, are needed and most of them can be found in
the average
shop Two sawhorses supporting a 1/4-inch
steel plate makes an excellent welding table A permanent
bench,
using the same steel plate, can be made of angle
iron or p_pe. A ch_pping hammer is used to clean slag off
a weld and phers will be useful for handling hot metak A
w_re brush _sused to dean the work before welding and
remove
small pieces of slag after chipping.
Small
pieces of todd-steel scrap iron, reasonably
free of
rust and paint,
should be used for prachce welding. Angle
iron, bar stock or plate steel are good examples.
Do not
_sse scrap cast iron, high carbon or hardened steel as these
rneta|s
require
special electrodes and welding techniques.
These
should
be set aside for future practice after com-
pleting
elementary
practice lessons

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