Page 2
SAFETY RULES Safe Operation Practices for Ride=On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Do not operate machine without the entire grass catcher, WARNING: in order to prevent ac- discharge guard, or other safety devices in place and...
Page 3
SAFETY RULES Safe Operation Practices for Ride=On Mowers ill. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to •...
Page 4
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES • Read and observe the safety rules, Gasoline Capacity 4 Gallons and type: Unleaded Regular • Follow a regular schedule in maintaining, caring for and using your tractor. Oil Type (API-SG-SL): SAE 30 (above 32°F) • Follow the instructions under "Maintenance"...
Page 5
UNASSEMBLED PARTS Mower Front Wheel Mower (5) Large Retainel Springs - 7/16 (1) 3/40.D. Washers (1) Wheel (1) 1-1/40.D. Washer (2) Smaller Retainer Springs - 5/16 (1) Locknut (3) 1-3/16 O.D. Washers (1) Shoulder Bolt 3/8-16 (1) Anti-Sway Bar Slope Sheet For Future Use Keys...
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur- poses. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 3/4" wrench (1) Utility knife (1) 9/16"...
Page 7
ASSEMBLY ASSEMBLE FRONT WHEEL TO MOWER (See Fig. 3) • Using shoulder bolt, washer and Iocknut from parts bag, assemble front wheel to mower as shown. Tighten securely. FiG. 5 NOTE: Be sure mower side suspension arms (A) are point- FiG.
Page 8
ASSEMBLY • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO Turn steering wheel to position wheels straight for- ward, CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer ATTACH FRONT LINK (E) - Work from left side of spring, tractor, Insert rod end of link assembly through front •...
ASSEMBLY ,/CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed, No remaining loose parts in carton, Battery is properly prepared and charged.
OPERATION These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their mean- ing, I',,i 'e REVERSE NEUTRAL HIGH CHOKE FAST SLOW iGNiTION SWITCH ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT...
Page 11
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference, 03005 FIG. 13 Our tractors conform to the applicable...
Page 12
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
Page 13
OPERATION • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth, • For best cutting performance, grass over 6 inches in height should be mowed twice.
Page 14
OPERATION • To restart movement, slowly release parking brake and brake pedal. • Slowly depress appropriate drive pedal to slowest set- ting. • Make all turns slowly. TO TRANSPORT (See Figs. 13 and 21) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Page 15
OPERATION Insert key into ignition and turn key clockwise to "START" BEFORE STARTING THE ENGINE position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds CHECK ENGINE OIL LEVEL per minute. If the engine does not start after several The engine in your tractor has been shipped, from the attempts, push choke control in, wait a few minutes and...
OPERATION MOWING TIPS • Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set. • Mower should be properly leveled for best mowing per- formance. See"TO LEVEL MOWER HOUSING" in the •...
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH SEASON STORAGE SCHEDULE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems v" Check for Loose Fasteners Check/Replace Mower Blades "1 Lubrication Chart Check Battery Level...
Page 18
MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when performing any main- For best results mower blades must be sharp. Replace tenance, worn, bent or damaged blades, BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer If tractor requires more than five (5) feet to stop at highest your tractor.
Page 19
MAINTENANCE TO CHANGE ENGINE OIL (See Figs. 24 and 25) • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush Determine temperature range expected before oil change. until bright. All oil must meet API service classification SG-SL. •...
MAINTENANCE ENGINE OIL FILTER CLAMP.._ Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year, MUFFLER FUEL FILTER Inspect and replace corroded muffler and spark arrester FIG.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST= MENTS: Depress brake pedal fully and set parking brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped.
Page 22
SERVICE AND ADJUSTMENTS Go to side of mower you wish to adjust. FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31) With a 3/4" or adjustable wrench, turn lift link adjust- IMPORTANT: Deck must be level side-to-side. ment nut (A) to the left to lower the mower, or, to the To obtain the best cutting results, the mower blades should right to raise the mower.
Page 23
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest MOWER DRIVE BELT REMOVAL (See Fig. 32) speed in highest gear on a level, dry concrete or paved •...
Page 24
SERVICE AND ADJUSTMENTS WASHERS RETAINING AXLE COVER SQUARE KEY(REARA_R_.__.._ _l WHEELONLY) FIG. 34 TO START ENGINE WITH A WEAK BATTERY 'See Fig. 35) crate explosive gases. Keep sparks, flame and smoking materials away from WARNING: Lead=acid batteries gen= batteries, Always wear eye protection when...
SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY REPLACING BATTERY (See Fig. 36) _,WARNING: Do not short battery terminals by allowing (See Fig. 37) • Raise hood. a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal •...
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH...
Page 27
TROUBLES OOTI G POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug.
Page 28
TROUBLESHOOTI POINTS PROBLEM CAUSE CORRECTION Engine dies when Reverse operation system Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Faulty operator-safety presence control system. Engine continues Check wiring,...
Page 29
TRACTOR = MODEL NO. YTH2454 (287581) YTH 24 54 SCHEMATIC 02929-194276 Regulated-Tex BATTERY SOLENOID STARTER FUSE BLACK "1 ELECTRIC CLUTCH WHITE WHITE h o' 'J', , WHITE /--[ I =_PEDAL UP=) J REVERSE SWITCH PTO SWITCH (NOT IN REVERSE) (DISENGAGED) BLACK BLACK BLACK...
Page 42
TRACTOR = MODEL NO. YTH2454 (287581) YTH 24 54 DECALS PART PART DESCRiPTiON DESCRiPTiON 532 40 44-84 Decal, Steering Whl 532 40 21-04 Decal Operator's 532 40 21-28 Decal Hood Insert 532 41 05-01 Decal, Panel Side 532 17 05-63 Decal Decal, Hood Logo Warning 532 40 28-32...
Page 43
TRACTOR - MODEL NO. YTH2454 (287581) YTH 24 54 MOWER LiFT I 10 _" PART DESCRiPTiON DESCRiPTiON 532 19 52-23 Shaft Asm., Lift 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock 532 19 52-30 Lever Asm., Lift Rh 532 40 34-07 Link Lift Susp Mower Rear 532 41 15-55 Grip, Lever 817 06 06-12 Screw 3/8-16 x .75 Smgml Tap/R.Z 532 19 63-14 Spring Torsion...
Page 44
TRACTOR - MODEL NO. YTH2454 (287581) YTH 24 54 TUFFTORQ TRANSAXLE MODEL NUMBER K46BT E_.PD MODEL K46BT 7A646084180 ACTUAL PARTS _--86 MAY NOT APPEAR AS SHOWN .........
Page 45
TRACTOR - MODEL NO. YTH2454 (287581) YTH 24 54 TUFFTORQ TRANSAXLE MODEL NUMBER K46BT PART DESCRIPTION 414395 VENT VALVE 15 414396 MAGNET 414397 MAGNET HOLDER 415923 PUMP SHAFT/BEARING 414398 BYPASS LEVER 414399 SEALING CAP 30 414400 SNAP RING C 35 414401 O-RING 1A P1OA...