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Maintenance
ENGINE
MAINTENANCE
See the engine
owner's
manual
for instructions
on
how
to
properly
maintain
the engine.
CAUTION
Used motor
ol has been shown to cause skin cancer in
certain laboratory animals.
Thoroughly wash exposed areas with soap and water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
PUMP MAINTENANCE
For longestlastingservice, follow the instructionsgiven in
the check list (Figure 12).
IMPORTANT:
Use 0.55 liter (18.6 ounces) of CAT Pump
6107 multi-viscosity oil. Oil alternatives includeMobil
DTE 16,Texaco Rondo 1660-HD 150,Amoco Rykon-68,
Shell Teltus T-68, and Exxon Univis-68.
Check
Oil
Level
I.
Place pressure washer on a level surface.
2.
3.
While pump and oit iscold, observe oit level visible in
pump's oil sight gauge.
Oil level should be visible and just below red dot. If
necessary,slowly add recommended oil through
pump's oil filler opening until oil level just touches
bottom of red dot. DO NOT fill above red dot!
Oil Change
Procedure
I.
Place pressure
washer
on an outside
level surface.
2.
Start
and run pressure
washer
for at least 5 minutes.
3.
Turn off pressure
washer
and disconnect
spark
plug
wire
from
spark
plug.
4.
Placesuitable container under oil drain hole.
5.
Remove pump's oil filler cap and
o-ring
(items 32 and
33 on page 18).
6.
Remove oil drain plug (Items 48 and 49 on page 18)
and let oll drain out completely.
7.
Replace oil drain plug and tighten securely (50 in-lbs
max. torque).
8.
Use a funnel to add recommended amount and type of
pump oil.
9.
Replace domed oil filler cap and o-ring. Tighten finger-
tight.
10. Reconnect spark plug wire to spark plug.
I I. Take used oil to an oil recycling center.
Follow the daily, hourly or calendar intervals, whichever occurs first.
Maintenance Item:
Clean Inlet Water Filter
Check Oil Level/Quantity
Check for Oil Leaks
Check for Water Leaks
Break-in Oil Change
*Routine Oil Change
**Seal Change
Valve Change
Check Accessories
Daily
50 hours
X
X
X
x
x
500 hours
X
1,500 hours
X
X
3,000 hours
X
*
If other than CAT Pump Model 6107 oil is used, change cycle should be every 300 hours.
** Eachsystem's maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours,
check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change.
Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all affect the life of pump wear parts and service cycle.
**
Remember
to service the unloader
at each seal servicing
and check all system accessories and connections
before resuming
operation.
Contact
your local service center if questions arise.
t
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