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Assembly instructions/Use and Care Manual
LiquidPropaneGas Grill
Kenmore Model No. 415.16106
Kmart Item No. 640-134892-116
This Grill is For
Outdoor Use Only
®
, Read this manual
before
cooking
on
grill.
Failure
to follow
all
manufacturer's
instructions
could
result
in fire or explosion
which
could
cause
property
damage,
personal
injury or death.
, Combustion
by=products
produced
when
using this product
contain
chemicals
known
to the State of
California
to cause cancer,
birth
defects,
or other reproductive
harm.
CAUTION
, Read and follow
all Safety
Statements,
Assembly
instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
, Some
parts may contain
sharp edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Espahol
Assembly
Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOIVlE ®
To InstalledAssembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep
this
manual
for future
reference.
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL 60179
U.S.A.
(#2006 Sears, Roebuck and Co., All Rights Reserved
Printed in China
464720707. 80004886 • 11-21-06
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Summary of Contents for Kenmore 415.16106
- Page 1 Assembly instructions/Use and Care Manual ® LiquidPropaneGas Grill Kenmore Model No. 415.16106 Kmart Item No. 640-134892-116 This Grill is For Outdoor Use Only , Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or explosion...
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. If you smellgas: 1. Shut off gasto the appliance. 2. Extinguish any openflame. DANGER: Indicates an imminently hazardous situation 3.
- Page 3 Congratulations on making a smart purchase. Your new All warranty coverage is void if this grill is used for Kenmore®product is designed and manufactured for years of commercial or rental purposes. dependable operation. But like all products, it may require repair from time to time.
- Page 4 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordance with •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank , Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips A Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn off all control knobs and LP tank injury: valve.
- Page 8 Sideburner ignitor Lighting ignitor Lighting 1. To ignite SIDEBURNER, turn knob to ..€ _ HIGH. A Do not lean over grill while lighting. 2. Push IGNITOR button rapidly. 1. Open lid during lighting. 3. If sideburner does NOT light in 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.
- Page 9 I1 ! c Io. II i Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR BOX &...
- Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner , Clean cooking grates. assembly or if you have trouble igniting grill. , Store in dry location. Turn gas off at control knobs and LP cylinder, , When LP tank is connected to grill, store outdoors in well- Remove cooking grate and heat tent.
- Page 11 Descri_ ....Part# Description....Part # Firebox....80018066 UpperLeft Leg ....80010080 LowerLeft Leg ....80010079 5 MM FiberWasher ..HFWM51D90DFB #10-24x2"Screw .... HMS19824200CPNBZC ControlKnob....80009706 #10-24Nut ....HHNO1924MNBD SideburnerShelf..... 80012225 TankRetainerSide Brace..80010078 SideburnerPan....80006246 MatchHolderwithChain..80004320 SideburnerElectrode ..80000055 TankRetainerBracket ..
- Page 12 19"-" 16¸ t2 * 464720707...
- Page 13 Place left upper leg as shown (A). NOTE: Lower left leg has two large holes at the bottom. In front, attach upper leg, tank Left Leg retainer bracket side brace and lower leg with #10-24x1-1/4" screw and #10-24 nut (B). In back, place screw #10-24x1-1/4" screw and #10-24 nut.
- Page 14 Right Leg [] Placeright upper legas shown(A).Attach upperleg and lowerlegwith #10-24×14/4"screwsand #10o24 nuts (B). [] Attachsupport bracket with #10o24×1=1/4" screwsand#10o24nuts= UpperRightLeg Do not tighten this screwand nut until step4 Front Correctlyassembledrightleg Lower RightLeg Qty:4 Qty:4 SupportBracket 14,464720707...
- Page 15 [] Hooktank exclusionwire intolegs withopeningfor LPcylinderon tank bracketside. Tank ExclusionWire TankExclusionWire Tank Bracket Lay front legs down on the floor° Upperand Lower Panels [] Slideupperpanelwith holes for condimentbasket underlegs.Attachwith#10o24×2" s crewsand nuts. [] Fit lowerpanelaround tank exclusion wire and attach with #10-24x2"screwsand nuts. Qty:8 Qty:8 464720707.15...
- Page 16 Wheels, Leg Extenders and Back Braces to Cart Turn assembly upside down. On both sides remove screws and nuts from tank retainer and support brackets as shown, Attach back braces with #10-24x1-1/4" screws and #10-24 nuts, LegExtenders Insert axle rod into wheel, legs and other wheel, Attach with a wheel bushing and hitch pin.
- Page 17 Attachvalve/hose/regulator assembly to control panel with #10-24×1/2"screws. Valve/Hose/Regumator and ignitor Attach ignitorto controm panel using the stampednut that's provided. Ignitor ShortIgnitor W ire _--_ Sideburner Wire Ignitor Qty:2 Stam Valve/Hose/Regulator Heat Shield Attachheatshieldwith #10-24xl/2"screws. Heat Shield Qty:2 464720707.17...
- Page 18 Tank Retainer [] inserttank retainer intobracketand securewith wing nut screw. Qty:l Burner,Fireboxand ControlKnobs [] Placeburnerassembly intofirebox (A). Fastenthe burnerassembly to the firebox using5ramfiber washersand #8 sheetmetalscrews,insert5ramfiber washerand #10-24xl-1/4" screwsintoeachside of firebox, insidefirebox attach #10-24nutsto screws. [] Placefirebox onto upperfirebox supports.Makesureburnertubes are correctlyengaged(B). ifburner is not leveledfrom left to right, adjust the two screwsattaching valveto controlpanel.Attachshort ignitorwire to ignitor(B).
- Page 19 Shelves [] insertmounting bracketsintoshelf supportswith #10=24xl/2" screws(A). [] Attachmounting bracketsto front of legwith #10=24x1/2" s crews= Backof leg with #10o24×14/4" screw and#10-24 nuts (B). Qty:4 Qty: 12 Qty:4 MountingBracket ShelfSupport 464720707=19...
- Page 20 Sideburner Attach sideburner valve with #10-24xl/2" screws (A). Place sideburner into shelf (B). Press sideburner control knob onto valve stem and sideburner grate onto shelf (C). Make sure vamveis inside sideburner tube. Attach sideburner with a wing nut. Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (D). SideburnerValve Sideburner Qty: 1...
- Page 21 LowerHinges [] Attachlowerhingesto backof firebox using #10°24x1/2"screws,5ramfiber washersand #10-24 nuts.The center fiat portionof the hingeshouldbe at the bottom (see inset). Qty:4 Qty:8 Lower H inge Qty:4 Lid Handleand UpperHinges [] Attachhandle to lidwith 7ramfiber washersand wing nuts. [] Attachupperhinges to back of lid using#10°24x1/2"screws,5ramfiber washersand #10-24 nuts.Hingesshould curvedownward when properlyinstalled.
- Page 22 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Qty:2 Qty: 2 Heat Tent Place heat tent into firebox. Heat Tent 22,464720707...
- Page 23 Condiment Basket and Cooking Grate Attach condiment basket to upper panel Place grate into firebox. Cookinc Condiment Basket Swing Away insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox.
- Page 24 Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip. cAuTIo. FaJJureto instaJlgrease cup cJJpand cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseCup Clip GreaseCL LP Tank...
- Page 25 Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gasat LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LP TankLeakTestand Connecting hose.
- Page 26 Troubleshooting (continued) , Push-button sticksat bottom.. Bumer(s) will not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 27 Pageintentionallyblank 464720707,27...
- Page 28 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.