Yamaha AR230 Owner's/Operator's Manual
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Yamaha AR230 Owner's/Operator's Manual

Yamaha AR230 Owner's/Operator's Manual

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*AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2
Owner's / Operator's Manual
LIT-18626-05-72
©2003 Yamaha Motor Corporation, U.S.A.
Printed in U.S.A.

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  • Page 1 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2 Owner's / Operator's Manual LIT-18626-05-72 ©2003 Yamaha Motor Corporation, U.S.A. Printed in U.S.A.
  • Page 2 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 4 TO THE OWNER Thank you for choosing a Yamaha IMPORTANT MANUAL INFORMATION: Sport Boat. This Owner’s Manual con- In this manual, information of particular importance is distinguished in the fol- tains information you will need for prop- lowing ways: er operation, maintenance, and care.
  • Page 3 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 6 AR230 PORT AFETY NFORMATION & F EATURES UNCTIONS PERATION & C AINTENANCE & S ROUBLESHOOTING PECIAL ROCEDURES ONSUMER NFORMATION...

  • Page 4: Table Of Contents

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 8 Chapter 1 SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS ......1-1 Primary I.D.

  • Page 5: Identification Number Records

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 10 AFETY NFORMATION IDENTIFICATION NUMBER RECORDS Record your Primary I.D., H.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your Yamaha Sport Boat dealer. Also record and keep these I.D. num- bers in a separate place in case your Sport Boat is stolen.

  • Page 6: Star Labels

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-2 AFETY NFORMATION AFETY NFORMATION EMISSION CONTROL STAR LABELS TWO STARS - VERY LOW EMISSION INFORMATION The two-star label identifies engines This watercraft is labeled in California This engine family conforms to U.S. that meet the Air Resources Board’s with a California Air Resources Board EPA regulations for marine SI engines.

  • Page 7: Important Labels

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-4 AFETY NFORMATION AFETY NFORMATION IMPORTANT LABELS...
  • Page 8 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-6 AFETY NFORMATION AFETY NFORMATION Do not touch or remove electrical parts when starting or running engine. YAMAHA 6R7-83623-40...

  • Page 9: Safety Information

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-8 AFETY NFORMATION AFETY NFORMATION REQUIRED EQUIPMENT ADDITIONAL EQUIPMENT SAFETY Know the operator age and training RECOMMENDATIONS requirements for your state. A boat- The U.S. Coast Guard (USCG) has INFORMATION The following equipment can help...

  • Page 10: Cruising Limitations

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-10 AFETY NFORMATION AFETY NFORMATION OPERATIONAL REQUIREMENTS For reasons of safety and proper CRUISING LIMITATIONS risk of back/spinal injury (paralysis), care of the Sport Boat, always per- facial injuries, and broken legs, All riders must wear a Coast Guard...

  • Page 11: Hazard Information

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-12 AFETY NFORMATION AFETY NFORMATION a trolling speed. Practice turning in Attach the engine shut-off cord (lan- Maintain a safe distance from other an open area without obstructions JET THRUST NOZZLES yard) to the PFD and keep it free...

  • Page 12: Water-Skiing

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-14 AFETY NFORMATION AFETY NFORMATION woven, sturdy, and snug fitting WATER-SKIING RULES OF THE ROAD Stand-On Vessel apparel such as denim, but does not The vessel with the right-of-way has You can use the Sport Boat to tow a...

  • Page 13: Rules When Encountering Vessels

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-16 AFETY NFORMATION AFETY NFORMATION RULES WHEN ENCOUNTERING Meeting Narrow Channels and Bends If you are meeting another power ves- VESSELS When navigating in narrow channels, sel head on, and are close enough to you should keep to the right when it is...

  • Page 14: Reading Buoys And Other Markers

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-18 AFETY NFORMATION AFETY NFORMATION Reading Buoys and Other Markers TO GET MORE BOATING The waters of the United States are SAFETY INFORMATION “1” “3” “5” “7” C “1” marked for safe navigation by the later- “6”...

  • Page 15: Accident Reporting

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-20 AFETY NFORMATION Chapter 2 ACCIDENT ENJOY YOUR SPORT REPORTING BOAT RESPONSIBLY FEATURES & FUNCTIONS Boat operators are required by law to You share the areas you enjoy when file a Boating Accident Report with their operating your boat with others and LOCATION OF MAIN COMPONENTS .
  • Page 16 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 1-22 & F EATURES UNCTIONS LOCATION OF MAIN COMPONENTS Main Features: Air Filter Cases Fuel Tank Hood Supports Engine Compartment Vent Outlets Battery Blower Motor Engine Compartment Vent Inlets Fuel Tank Compartment Air Ventilation Port/Starboard Features:...
  • Page 17 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-2 & F EATURES UNCTIONS & F EATURES UNCTIONS LOCATION OF MAIN COMPONENTS: Bow Light Bow Eye Storage Compartments Bow Anchor Locker Grab Handles Cleats Courtesy Lights Fuel Pump Access Hatch Throttle/Shift Levers Ski Locker...

  • Page 18: Location Of Main Components

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-4 & F & F EATURES UNCTIONS EATURES UNCTIONS OPERATION OF TILT LEVER LOCATION OF MAIN COMPONENTS CONTROLS AND OTHER FUNCTIONS 40 45 x 1000 x 1000 STEERING 40 45 x 1000 x 1000 FUEL...

  • Page 19: Engine Shut-Off Switch

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-6 & F & F EATURES UNCTIONS EATURES UNCTIONS ENGINE SHUT-OFF SWITCH WARNING OFF: WARNING Ignition circuits are switched off. The The clip on the end of the engine shut- Always attach the engine shut-off...

  • Page 20: Fuel Tank Filler Cap

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-8 & F & F EATURES UNCTIONS EATURES UNCTIONS Reverse GAUGES Do not shift into Reverse while The jet pump gates are dropped all the traveling at planing speeds. Loss 1. Speedometer way down over the jet nozzles. Jet thrust...
  • Page 21 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-10 & F & F EATURES UNCTIONS EATURES UNCTIONS miliar water, or if you suspect 3. Fuel Level Gauge 4. Depth Sounder The fuel level gauge 1 shows the shallow water or submerged objects, as water depth may amount of fuel in the fuel tank.

  • Page 22: Overheat Warning System

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-12 & F & F EATURES UNCTIONS EATURES UNCTIONS reduce the value. Press and release 2) Press the “UP” key within 5 seconds dealer check the engine oil pres- either key to change the value in 1- to increase the selected value sure.

  • Page 23: Switches

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-14 & F & F EATURES UNCTIONS EATURES UNCTIONS SWITCHES Lights This toggle switch controls the required on-board lighting. Press the top of the switch to turn on both the bow light and stern light for night running. Press the...

  • Page 24: Engine Hood

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-16 & F & F EATURES UNCTIONS EATURES UNCTIONS ENGINE HOOD STORAGE COMPARTMENTS Glove Box Under Rear Side Seats Your boat has 15 convenient on-board There are two hood latches located storage areas. under the front of the rear seat. To...

  • Page 25: Front Walk-Through

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-18 & F & F EATURES UNCTIONS EATURES UNCTIONS FRONT WALK-THROUGH Windshield SWIM PLATFORM WAKEBOARD TOWER If desired, the Walk-Through to the The swim platform area provides a The Wakeboard Tower is provided as bow of the boat can be closed.
  • Page 26 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-20 Chapter 3 OPERATION FUEL AND OIL ..........3-1 Gasoline .

  • Page 27: Fuel And Oil

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 2-22 PERATION FUEL AND OIL vapor, or get gasoline in your eyes, get immediate medical GASOLINE attention. If any gasoline spills onto your Use regular unleaded 87 octane (R+M skin, immediately wash with soap ÷ 2) gasoline.

  • Page 28: Engine Oil

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-2 PERATION PERATION To check oil, be sure the boat is level, result in an overfilled engine once it While many additives available may Stop filling when the fuel just becomes either in the water or on the trailer.

  • Page 29: Pre-Operation Checks

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-4 PERATION PERATION PRE-OPERATION NOTE: Pre-operation checks should be Throttle/Shifters WARNING made each time the boat is used. This CHECKS If any item in the Pre-Operation procedure can be accomplished thor- check is not working properly, have oughly in a short time.

  • Page 30: Operation

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-6 PERATION PERATION Jet Intakes Fuel System WARNING Refer to page 4-11, “FUEL SYSTEM Always carry a fire extinguisher on INSPECTION,” for correct procedure. board. This Sport Boat is an inboard boat less Fuel and Engine Oil Levels than 26’...
  • Page 31 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-8 PERATION PERATION deck. A one-way check valve in the A drain plug is located at the center of Engine Compartment Lights drain prevents water from traveling the stern to allow more complete drain- ing when the boat is removed from the back to the deck during mooring or water.
  • Page 32 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-10 PERATION PERATION BIMINI TOP 4) Attach the snap hooks to the strap Horn Cooling-Water Pilot Outlets eyes. Press the horn switch 1 to be sure the Check that water comes out from the Raising from the fully collapsed stor- pilot outlets while engine is running in horn operates.

  • Page 33: Starting The Engines

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-12 PERATION PERATION OPERATION Storing Trailering with the Bimini Top In The Upright Position The Bimini top must be secured to the STARTING THE ENGINES 1) Raise the rear support poles. boat when it is being trailered. When...

  • Page 34: Stopping The Engines

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-14 PERATION PERATION STOPPING THE ENGINES CAUTION: Never turn the ignition key to “Start” while the engine is running. Do not keep the starter motor running for more than 5 seconds. If the engine does not start after 5 seconds of cranking, release the starter button.

  • Page 35: Break-In Procedure

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:26 AM Page 3-16 PERATION PERATION BREAK-IN PROCEDURE DRIVING YOUR Know and follow U.S. Coast Guard, state, and local laws when operating The engine break-in period is essential SPORT BOAT your Sport Boat. to allow the various components of the...

  • Page 36: Turning The Sport Boat

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-18 PERATION PERATION TURNING THE SPORT BOAT D. If the engines are stopped, there is TURNING LEFT BOATING WITH PASSENGERS no thrust. The Sport Boat will go Steering control depends on the com- straight even though the steering...

  • Page 37: Boarding From A Dock Or Landing Jetty

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-20 PERATION PERATION STOPPING 2) Notice how wind and water currents WARNING are affecting boat movement as you Stay away from the swim step while attach your mooring lines and fenders. the engines are running. Exhaust 3) Approach the dock at idle speed.

  • Page 38: Leaving A Dock

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-22 PERATION PERATION Wind or current pushing boat 2) When the stern is out a few feet, ANCHORING 4) Pull on the line to be sure the toward dock: release the bow mooring then steer anchor is holding.

  • Page 39: Crossing Wakes And Swells

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-24 PERATION PERATION POST-OPERATION 1) After putting the Sport Boat on the CROSSING WAKES AND SWELLS trailer, flush cooling system on each CHECKS You will not always have flat, smooth engine to prevent the cooling sys- water.

  • Page 40: Trailering

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-26 PERATION PERATION 5) Remove hull drain plug 1 and the NOTE: This boat is equipped with an TRAILERING HITCH engine compartment drain plugs 2. electric bilge pump that automatically The trailer hitch ball must match the...

  • Page 41: Backing Your Trailer

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-28 PERATION PERATION it is a good idea to carry a set of Check wheel bearings and wheel LAUNCHING 5) Remove the bow line from the bow lug nuts before each trip. spare wheel bearings, seals, and eye.

  • Page 42: Lifting

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-30 Chapter 4 4) Make sure the boat is centered on LIFTING the support rails and is headed CAUTION: MAINTENANCE AND CARE straight for the bow stop (bumper board). Ease the boat forward until Do not attach lifting cables to the the bow rests against the bow stop.

  • Page 43: Storage

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 3-32 & C AINTENANCE STORAGE COOLING SYSTEM FLUSHING Storing your Sport Boat for prolonged periods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advis- able to have the Sport Boat serviced by an authorized Yamaha Sport Boat deal- er before storage.

  • Page 44: Lubrication

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-2 & C & C AINTENANCE AINTENANCE 4) Turn off the water supply, then drain 7) Grease the areas of the Sport Boat 3) If the battery will be stored for a residual water from the exhaust sys- specified in “Grease Points”...

  • Page 45: Cleaning

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-4 & C & C AINTENANCE AINTENANCE CLEANING 3) Rinse the engine and bilge areas ADJUSTMENT AND TOOL KIT with fresh water. Drain off all water MAINTENANCE It is advisable always to carry the and wipe up remaining moisture Owner's Manual and tool kit with you with clean, dry rags.

  • Page 46: Periodic Inspection Chart

    Indicates the checkups which you may do yourself. component and is easy to inspect. The ■ torque. Indicates work to be done by your Yamaha dealer. condition of the spark plug can indicate something about the condition of the Spark plug torque:...

  • Page 47: Grease Points

    Steering Cable Ball Joints and Inner The first service should be done after Wire 10 hours or 1 month by your Yamaha Grease the steering cable and shift dealer. cables ball joints at the steering noz- zles. Extend the steering cable and...

  • Page 48: Fuel System Inspection

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-10 & C & C AINTENANCE AINTENANCE FUEL SYSTEM INSPECTION The United States Coast Guard re- FUEL TANK It is recommended to have a Yamaha quires that all inboard boats like your dealer change the engine oil. However,...

  • Page 49: Air Filter Element

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-12 & C & C AINTENANCE AINTENANCE AIR FILTER STEERING CABLE INSPECTION The air filter element should be Be sure to check: checked every 12 months or every 100 hours of operation. 1) Check for smooth operation of the wheel and steering nozzles.

  • Page 50: Reverse Gate Mechanism Inspection

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-14 & C & C AINTENANCE AINTENANCE CONTROLS (THROTTLE/SHIFT) operation. Otherwise, there could be FUSE REPLACEMENT WARNING loss of control and an accident. Check the control levers for smooth Do not use fuses of higher amper- operation and proper shifting.
  • Page 51 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-16 & C & C AINTENANCE AINTENANCE Recharging WARNING Battery Switch WARNING This model includes a battery discon- Battery electrolyte is poisonous and nect switch. Turn this switch to the Off dangerous, causing severe burns, ●...

  • Page 52: Specifications

    *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 4-18 & C AINTENANCE Chapter 5 SPECIFICATIONS TROUBLESHOOTING & SPECIAL MODEL ITEM UNIT SRT1000D-C/DC-C PROCEDURES VEHICLE CAPACITY Maximum people on board Number of people Maximum load capacity 1800 DIMENSIONS TROUBLESHOOTING ........5-1...

  • Page 53: Troubleshooting

    If any trouble happens on your Sport Boat, use this section to check for possible cause. If you cannot find the cause or if the procedure for replacement or repair is not described in this owner’s manual, ask your Yamaha Sport Boat dealer or qualified mechanic for the proper ser- vice.
  • Page 54 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 5-2 & S & S ROUBLESHOOTING PECIAL ROCEDURES ROUBLESHOOTING PECIAL ROCEDURES EMERGENCY TROUBLE POSSIBLE CAUSE REMEDY Page WARNING PROCEDURES Empty • Refill as soon as possible Engine runs The operator of the towing boat irregularly or Stale or •...
  • Page 55 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 5-4 & S & S ROUBLESHOOTING PECIAL ROCEDURES ROUBLESHOOTING PECIAL ROCEDURES JUMP STARTING 2) Connect one end of the negative (–) JET PUMP CLEAN-OUT jumper cable to the negative (–) ter- PROCEDURE minal of the booster battery.

  • Page 56: C Onsumer I Nformation

    ● The hatch cover has interlocks to YAMAHA EXTENDED SERVICE (Y.E.S) ......6-4 shut off the engines should the hatch be accidentally opened BOATING TERMS .
  • Page 57 Owner’s Manual. The owner of the Sport Boat shall give notice to an authorized Yamaha Sport Boat dealer of any and all apparent defects within ten (10) days of discovery and make the boat available at that time for inspection and repairs at the dealer’s place of business.
  • Page 58 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT- time of sale, and upon your request at any later date. In addition, each Yamaha Sport Boat NESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIM- dealer is held responsible for his setup, service and warranty repair work.
  • Page 59 Yamaha owners like you, and only Planing Traveling at a speed fast enough so the boat has leveled out while your Yamaha is still within the first year ● Y.E.S. is designed and administered by of the Yamaha Limited Warranty period. So and is skimming on top of the water.
  • Page 60 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 6-6 & I & I ONSUMER NFORMATION NDEX ONSUMER NFORMATION NDEX SAMPLE FLOAT PLAN Checks: Leave a float plan with a responsible person on shore before boating. The exam- Access port caps ..3-6, 5-5 Accident Reporting .
  • Page 61 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 6-8 & I & I ONSUMER NFORMATION NDEX ONSUMER NFORMATION NDEX Docking ..... . 3-21 Limit on starter motor Pre-operation checks .
  • Page 62 *AR230(SRT1000)-'04-OwnMnl 11/10/03 11:27 AM Page 6-10 & I ONSUMER NFORMATION NDEX Steering wheel W, X tilt adjustment ....2-5 Wakeboarding ..1-14, 2-19, 3-17 Stern light .

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