GE D.20 RIO Hardware User Manual
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GE D.20 RIO Hardware User Manual

GE D.20 RIO Hardware User Manual

Distributed i/o controller
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GE
Digital Energy
Hardware User's Manual
994-0141
Version 1.10 Revision 2
D.20
Distributed I/O Controller
RIO
TM
GE Information

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Summary of Contents for GE D.20 RIO

  • Page 1 Digital Energy D.20 Distributed I/O Controller Hardware User’s Manual 994-0141 Version 1.10 Revision 2 GE Information...
  • Page 2 GE Digital Energy Copyright Notice © 2013, General Electric Company. All rights reserved. The information contained in this online publication is the exclusive property of General Electric Company, except as otherwise indicated. You may view, copy and print documents and graphics incorporated in this online publication (the “Documents”) subject to the following: (1) the Documents may be used solely for personal, infor-...

  • Page 3: Table Of Contents

    Safety words and definitions..................9 PRODUCT SUPPORT Search technical support ...................11 Contact customer support ..................11 Product returns......................12 Upgrade your D.20 RIO Distributed I/O Controller firmware.......12 BEFORE YOU START Safety precautions ......................13 Warning symbols ............................14 Regulatory compliance information ................14 CE Mark compliance ............................ 14 Restriction of Hazardous Substances (RoHS)...................
  • Page 4 Supplying power through the D.20 Link ..............33 Ethernet .........................33 RS-232 ..........................34 SETTING UP THE Connecting to the D.20 RIO for the first time ............36 D.20 RIO Initialization procedure ....................37 Setting up the network interface ......................37 Setting the D.20 RIO device time and date ..................38 Creating administrator-level user accounts ..................38...
  • Page 5 TABLE OF CONTENTS Redundant D.20 RIOs........................... 54 Verifying D.20 RIO redundancy states....................55 System utilities......................56 From the rear maintenance port ......................56 Over a network connection ........................56 SERVICING THE D.20 Accessing the D.20 RIO for maintenance..............59 Replacing the fuses......................60 STANDARDS &...
  • Page 6 TABLE OF CONTENTS GE Information D.20 RIO Hardware User’s Manual...

  • Page 7: About This Document

    Purpose This manual provides information about installing, setting up, using and maintaining your D.20 RIO Distributed I/O Controller. This manual does not provide any procedures for configuring the software of the D.20 RIO. For the most current version of the D.20 RIO Hardware User’s Manual, please download a copy from: http://www.gedigitalenergy.com/multilin/energy/catalog/d20Rio.htm...

  • Page 8: Additional Documentation

    D.20 RIO Online Help How to use this guide This guide describes how to install the D.20 RIO and get it up and running for the first time. The software-related procedures in this guide are based on using a computer running ®...

  • Page 9: Safety Words And Definitions

    Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates practices that are not related to personal injury. D.20 RIO - HARDWARE USER’S MANUAL GE Information...
  • Page 10 SAFETY WORDS AND DEFINITIONS ABOUT THIS DOCUMENT GE Information D.20 RIO - HARDWARE USER’S MANUAL...

  • Page 11: Product Support

    D.20 RIO Distributed I/O Controller Product Support Product Support If you need help with any aspect of your GE Digital Energy product, you have a few options. Search technical support The GE Digital Energy Web site provides fast access to technical information, such as manuals, release notes and knowledge base topics at: http://www.gedigitalenergy.com...

  • Page 12: Product Returns

    You will be sent the RMA number and RMA documents via fax or e-mail. Once you receive the RMA documents, attach them to the outside of the shipping package and ship to GE. Product returns will not be accepted unless accompanied by the Return Merchandise Authorization number.

  • Page 13: Before You Start

    Consider all sources of power, including the possibility of back feed. • Turn off all power supplying the equipment in which the D.20 RIO is to be installed before installing and wiring the D.20 RIO. •...

  • Page 14: Warning Symbols

    • If the D.20 RIO is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. • Changes or modifications made to the unit not authorized by GE Digital Energy could void the warranty.

  • Page 15: Restriction Of Hazardous Substances (Rohs)

    Restriction of Hazardous Substances (RoHS) The environmental protection use period (EPUP), as defined in PRC SJ/T11363- 2006, for the D.20 RIO hardware assemblies listed in the table below is in excess of 20 years. Table 1: RoHS Material Declaration Data Content by Assembly...

  • Page 16: D.20 Networks

    Supports 802.3p and 802.3Q (VLAN) to ensure D.20 data receives higher priority • 1 ms accuracy using SNTP time sync 1 ms accuracy recorded for 99.6% of the total D.20 RIO points. See “Product specifications” on page 17 for more details. D.20 networks A D.20 network enables GE Digital Energy devices to connect to D20-series peripherals.

  • Page 17: Product Specifications

    Size: 18.1” w x 8.5” d x 7.1” h [460 mm x 216 mm x 180 mm] Gross Weight: 20.0 lb [9.1 kg] Battery shipping The D.20 RIO does not contain a battery and is therefore not affected by restrictions US DOT or ICAO shipping restrictions.

  • Page 18: Storage Recommendations

    Synchronization Time Sync SNTP, configured with 5 second updates Test Tested with 3 switches between the D.20 RIO and D400 over VLAN D400 time synced via IRIG-B IRIG-B toggled status point on D20S peripheral at 1 second intervals D.20 RIO was connected to 30 D.20 peripherals, with normal and...

  • Page 19: Installing The Installation Steps

    Grounding the D.20 RIO and connecting the power supply • Physical installation the D.20 RIO in a 19” rack, on a panel, or on a DIN rail Before you install and operate the D.20 RIO, read and follow the safety guidelines and instructions;...

  • Page 20: Rio

    Unpacking the D.20 RIO Carefully remove the D.20 RIO from its packaging. Visually inspect the unit to ensure it has not sustained any visible damage during transit. If there are visible signs of damage, report it immediately to the carrier.

  • Page 21: Configuring Device Options

    CHAPTER 2: INSTALLING THE D.20 RIO CONFIGURING DEVICE OPTIONS Figure 1: D.20 RIO unit dimensions 1.71 in. (43.5 mm) 8.66 in. (220 mm) 5.75 in. (146 mm) Configuring device options The following connection options are configured by setting hardware switches and jumpers on the main board: •...

  • Page 22: Sw1: D.20 Channel 1 To D.20 Link Port B

    CONFIGURING DEVICE OPTIONS CHAPTER 2: INSTALLING THE D.20 RIO Figure 2: Configuration switches and jumpers System LEDs D.20 RIO printed circuit board ON › ON › ON › RS-232 D.20 A D.20 B Power SW1: D.20 channel 1 to D.20 link port B This switch controls how the hardware D.20 link port B pins 6 and 7 are connected to D.20...

  • Page 23: Sw2: End Of Link Termination

    The voltage transmitted through these ports is the same as the input voltage supplied to the D.20 RIO device. In the case where two independent power sources supply power to a common peripheral network, separate pins on the D.20 link must be used for the primary power source and the...

  • Page 24: Grounding The D.20 Rio

    33.3 in-lb [3.76 Nm] for M6 x 0.5 [8 mm] screws Connecting the power supply The D.20 RIO can be supplied power by a 24 VDC (GE part number 580-3483) or 48 VDC (GE part number 580-3484) DIN rail mounted power supply. One of these power supplies must be used to ensure compliance with the standards referenced.

  • Page 25: Connection Wires

    Rack mounting the D.20 RIO The D.20 RIO can be installed in a standard 19 inch width rack. When installed, the D.20 RIO occupies 1 rack unit, or 1.75 inches (4.445 cm). Two mounting flanges (GE part number 953-4129) need to be installed to the sides of the D.20 RIO before the device can be rack mounted.

  • Page 26: Panel Mounting The D.20 Rio

    M5 x 8 mm screws (GE part number 900-0215). Panel mounting the D.20 RIO The D.20 RIO can be flat mounted on a panel by installing the panel mounting flanges. To install the D.20 RIO Attach the panel mount flanges (GE part number 953-4132) to the left and right sides...

  • Page 27: Din Rail Mounting The D.20 Rio

    DIN RAIL MOUNTING THE D.20 RIO DIN rail mounting the D.20 RIO The D.20 RIO can be attached to a standard 35 mm wide DIN rail in either the horizontal or vertical position by installing the DIN rail mounting flange.
  • Page 28 DIN RAIL MOUNTING THE D.20 RIO CHAPTER 2: INSTALLING THE D.20 RIO GE Information D.20 RIO - HARDWARE USER’S MANUAL...

  • Page 29: Connecting To Devices And Networks

    This chapter provides guidelines for making physical connections between the D.20 RIO and substation and network devices. Cabling overview All physical connections are made to the connectors on the rear panel of the D.20 RIO. Figure 7: D.20 RIO field and network connectors General cabling requirements The following cables are required to connect to the D.20 RIO:...

  • Page 30: Connection Scenarios

    D.20 LINK CHAPTER 3: CONNECTING TO DEVICES AND NETWORKS • On D.20 cables (GE part number 977-0089), the shielded cable end can be located opposite to the cable end labeled with the GE part number. • D-type connector covers must provide EMC shielding (e.g. metallized plastic or die cast metal covers).
  • Page 31 CHAPTER 3: CONNECTING TO DEVICES AND NETWORKS D.20 LINK Redundant D.20 RIO configurations are not supported by D400 firmware version 3.20. When using D400 firmware version 3.20, only connect the peripherals in a Single D.20 RIO configuration. Table 7: Single D.20 RIO terminated...
  • Page 32 Link failure. The loop starts at D.20 link port Secure LAN A of the first D.20 RIO device and terminates at D.20 link port B of the second D.20 RIO device. Note: Daughter boards (GE part...

  • Page 33: Supplying Power Through The D.20 Link

    RIO to network devices The D.20 RIO is intended to be used on a secure LAN behind a firewall. It is not designed to be used as a gateway device. The D.20 RIO is intended to be used in a 10/100 Mbps network; the D.20 RIO does not communicate on a dedicated 1Gbps network.

  • Page 34: Rs-232

    Brown − Shield RS-232 The RS-232 port can be used to initiate a local connection with your D.20 RIO device. The following port settings should be used when establishing a connection: Bits per second ............ 115200 Data bits ..............8 Parity ................
  • Page 35 D.20 RIO devices communicate natively only with D400 firmware version 3.20 or higher. Users planning on connecting an existing D400 units to a D.20 RIO must contact GE Customer Service to either upgrade hardware through the RMA process or use the Upgrade Manager.

  • Page 36: Setting Up The Connecting To The D.20 Rio For The First Time

    Connecting to the D.20 RIO for the first time To perform the initial set up of the D.20 RIO, you need to plug directly into the D.20 RIO through the RS-232 port. This port provides a local connection and terminal session with the D.20 RIO and is used to perform system administrative and maintenance procedures.

  • Page 37: Rio

    Type 2 and press Enter to select 2. Static IP Address. Result: You are prompted to enter the D.20 RIO’s IP address. Type the IP address of the D.20 RIO and press Enter, or press Enter to accept a previously-set IP address.

  • Page 38: Setting The D.20 Rio Device Time And Date

    RIO with a fast SNTP poll frequency option (5 seconds). D.20 RIO system time accuracy is defined as the time within the D400 and the D.20 RIO, with respect to the time input to the D400. There are two options available for time synchronization to achieve better system time accuracy.

  • Page 39: D.20 Rio Configuration Utility

    D.20 RIO CONFIGURATION UTILITY If a D.20 RIO is configured for SNTP time sync with a D400, the D400 should not be configured to use NTP as its time source; in this case the D400 will fail to time synchronize D.20 RIO.

  • Page 40: Configure Authentication

    The D.20 RIO has two types of administrative users. • Root – Full privileges to view and modify all system settings in the D.20 RIO and run commands through the local D.20 RIO command line interface. The root user cannot log into remote command-line services or the D.20 RIO HMI.

  • Page 41: Configure Network Settings

    Machine host name Used to assign a host name to the D.20 RIO unit. The name must be unique to this D.20 RIO and only contain alphanumeric characters (– [hyphen] is supported). Configure network interfaces The Configure Network Interfaces menu includes settings for the D.20 RIO’s network...

  • Page 42: Enable Or Disable Vlan Redundancy

    D.20 RIO. Since this port is dedicated to the VLAN, only information flagged for the VLAN is transmitted to the D.20 RIO. As well, information sent on this VLAN from the D.20 RIO device can be classified with a higher priority, which will ensure a higher likelihood of transmission during times of network congestion.

  • Page 43: Configure Secure Access

    Enable or disable access to the D.20 RIO through the SSH protocol. Configure web mode Select if users can access the D.20 RIO web interface through an HTTP connection or if users should be redirected to an HTTPS connection. Configure Select if access to command-line utilities is restricted to Administrator-level users or not.

  • Page 44: Configure Time Synchronization

    5 seconds to ensure accurate event timing. A D400 is the only recommended SNTP time source for a D.20 RIO since the D.20 RIO uses custom SNTP communication with a D400 to achieve better system time accuracy. In addition, to achieve better accuracy, there can be no more than 3 Ethernet switches, hubs and/or routers between a D.20 RIO and D400;...

  • Page 45: Remote Authentication

    8 to 11 Observer 12 to 15 Only one root account exists on the D.20 RIO and it is stored locally. While it cannot be deleted from the system, you can change the password using the D.20 RIO Configuration Utility.
  • Page 46 REMOTE AUTHENTICATION CHAPTER 4: SETTING UP THE D.20 RIO GE Information D.20 RIO - HARDWARE USER’S MANUAL...

  • Page 47: Backing Up And Pre-Requisites

    D.20 RIO and Windows PC connected to a network. • An admin user configured on the D.20 RIO using d20riocfg. The admin user is used to login into D.20 RIO using WinScp for copying files from D.20 RIO to Windows PC.

  • Page 48: Restoring The Configuration Backup

    Configuration backup To back up a D.20 RIO configuration: Connect to the D.20 RIO using the WinSCP tool by providing the D.20 RIO IP address, admin username and password. Mount the user configuration directory on the D.20 RIO using the following steps: 2.1.

  • Page 49: Rio

    NOT be restored on a D.20 RIO running V1.10 firmware. To restore a D.20 RIO configuration: Connect to the D.20 RIO using the WinSCP tool by providing the D.20 RIO IP address, admin username and password. Mount the user configuration directory on the D.20 RIO using the following steps: 2.1.
  • Page 50 CHAPTER 5: BACKING UP AND RESTORING THE D.20 RIO If the D.20 RIO's's IP configuration needs to be the same as that of the D.20 RIO from which the configuration was copied, then skip this step. Otherwise, at the command prompt, type d2riocfg and press Enter.

  • Page 51: Using The D.20 Rio

    System Utilities allow you to manage the D.20 RIO system setup. Front and top panel LEDs Once the D.20 RIO is powered up, the LED indicators on the front and top panels of the D.20 RIO become active. The indicators provide status information on the operation of the D.20 RIO.

  • Page 52: D.20 Port Status Leds

    D.20 RIO HMI The D.20 RIO includes a built-in HMI (human machine interface). The HMI is your window into the D.20 RIO. Through the HMI you can monitor and configure your D.20 RIO. The HMI includes the following components: •...

  • Page 53: Accessing The Hmi

    D.20 RIO HMI features you have access to and what your privileges are in the run-time and configuration tools. For more information on the D.20 RIO HMI, refer to the online Help once you have logged Accessing the HMI You can use a network connection and your computer's Web browser to access the D.20...

  • Page 54: Configuring Single And Redundant D.20 Rios

    Complete the D.20 RIO initialization procedure in both D.20 RIOs: See “Initialization procedure” on page 37. Designate one of the D.20 RIOs as the primary D.20 RIO and designate the other D.20 RIO as the secondary D.20 RIO. Further configuration is now done in the primary D.20 In the primary D.20 RIO, configure the D.20 peripheral client from the D.20 RIO HMI by...

  • Page 55: Verifying D.20 Rio Redundancy States

    If the error message: Max users logged in for user appears in the D400 HMI, then close all open D.20 RIO HMI sessions and try to download the D.20 RIO configuration again using the Retrieve D.20 RIO Configuration tab of the D400 HMI.

  • Page 56: System Utilities

    To verify D.20 RIO redundancy states from the D.20 RIO command line: Connect to the D.20 RIO using Putty/Teraterm. Refer to Section: “Connecting to the D.20 RIO for the first time” on page 36 for instructions on connecting to the D.20 RIO through Putty/Teraterm.
  • Page 57 CHAPTER 6: USING THE D.20 RIO SYSTEM UTILITIES When accessing the D.20 RIO with an Administrator-level user account, you may not have sufficient security privileges to execute the all commands listed in the user documentation. If this occurs, type “sudo” in front of each command.
  • Page 58 SYSTEM UTILITIES CHAPTER 6: USING THE D.20 RIO GE Information D.20 RIO - HARDWARE USER’S MANUAL...

  • Page 59: Servicing The

    Connectors and cables are intact and firmly attached Only trained personnel should perform maintenance on the D.20 RIO. Accessing the D.20 RIO for maintenance You need to remove the D.20 RIO cover to access the fuses, jumpers, and switches for maintenance. To access the D.20 RIO Shut down the D.20 RIO.

  • Page 60: Rio Replacing The Fuses

    CHAPTER 7: SERVICING THE D.20 RIO Replacing the fuses There are three fuses within the D.20 RIO, marked on the circuit board as F1, F2, and F3. Two different types of fuses are used (see Table 18, “Fuse part numbers,” on page 60): •...

  • Page 61: Standards & Compliance Standards

    D.20 RIO Distributed I/O Controller Appendix A: Standards & Protection Standards & Protection This Appendix lists the standards with which the D.20 RIO Distributed I/O Controller has been tested for compliance. Compliance standards Compliance standards are listed for the following categories: •...
  • Page 62 Description Test Specification IEC 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use - General requirements IEC 60255-5 Insulation coordination for measuring relays and protection equipment- Requirements and tests GE Information D.20 RIO - HARDWARE USER’S MANUAL...
  • Page 63 1 To comply, the D.20 RIO Distributed I/O Controller BIOS Spread Spectrum clock setting must be set to “disable”. This is the factory default. 2 To comply, the D.20 RIO Distributed I/O Controller BIOS DRAM clock setting must be set to “HCLK-33M”. This is the factory default.
  • Page 64 COMPLIANCE STANDARDS APPENDIX A: STANDARDS & PROTECTION GE Information D.20 RIO - HARDWARE USER’S MANUAL...

  • Page 65: Acronym Definitions

    Internet Control Message Protocol International Electrotechnical Commission Standards Intelligent Electronic Device IRIG-B Inter Range Instrumentation Group (IRIG) - an American standardized network time code format JAVA Runtime Environment Java Virtual Machine Local Area Network D.20 RIO - HARDWARE USER’S MANUAL GE Information...
  • Page 66 Simple Network Time Protocol Sequence of Events Secure Shell TACACS+ Terminal Access Controller Access Control System Plus (Cisco) Transmission Control Protocol Transmit Universal Resource Locator Unshielded Twisted Pair VLAN Virtual Local Area Network GE Information D.20 RIO - HARDWARE USER’S MANUAL...
  • Page 67 D.20 RIO Distributed I/O Controller Index power through D.20 link ..............33 RS-232 port ....................34 CONNECTION SCENARIOS ACCESS FOR MAINTENANCE .............. 59 D.20 Link ....................30 ACCOUNTS CREATING ADMINISTRATOR ACCOUNTS ........38 creating admin-level ................38 CUSTOMER SUPPORT ................11 ACRONYM DEFINITIONS ............... 65 AUTHENTICATION configure ....................
  • Page 68 VLAN ....................42 rack ......................25 verify redundancy states ..............55 REGULATORY COMPLIANCE ..............14 CE mark ......................14 RoHS ......................15 NETWORK REMOTE AUTHENTICATION ..............45 configure ....................41 REPLACING FUSES ..................60 connection ....................56 REQUIRED setting up interface ................37 tools ......................20 GE Information D.20 RIO HARDWARE USER’S MANUAL...
  • Page 69 ................. 37 VERIFY SETTINGS redundancy states ................55 torque ......................24 VLAN REDUNDANCY SINGLE disable ......................42 configure D.20 RIO ................54 enable ......................42 SPECIFICATIONS communications ................... 17 electrical ....................17 environmental ..................18 WARNING SYMBOLS ................14 optional power supplies ..............17 physical .....................
  • Page 70 INDEX GE Information D.20 RIO HARDWARE USER’S MANUAL...
  • Page 71 April 23, 2012 R. Rees Original release June 4, 2012 R. Rees Setting Up the D.20 RIO: Added SNTP Time Sync content to chapter. Added content for Tera Term. July 12, 2012 R. Rees Added PCommon details to D.20 Link section.
  • Page 72 GE Information D.20 RIO - HARDWARE USER’S MANUAL...

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