Husqvarna 2354GXLS Owner's Manual

Husqvarna 2354GXLS Owner's Manual

Husqvarna 2009 ride mower operator's manual

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03002
2354GXLS
Owner's Manual / 96043006800 / 2009-01

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Summary of Contents for Husqvarna 2354GXLS

  • Page 1 03002 2354GXLS Owner's Manual / 96043006800 / 2009-01...
  • Page 2: Safety Rules

    Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place...
  • Page 3 Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. •...
  • Page 4: Table Of Contents

    Gasoline Capacity 4 Gallons and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F/0°C) SAE 5W-30 (below 32°F/0°C) Oil Capacity: w/Filter: w/o Filter: 48 oz Spark Plug: Champion RC14YC (Gap: .040") Ground Speed (MPH): Forward: Reverse: Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN.
  • Page 5: Assembly

    UNASSEMBLED PARTS Mower (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Anti-Sway Bar (2) Rear Lift Link Assemblies Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.
  • Page 6 BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY (See Fig. 1) • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"...
  • Page 7 • FIRST INSTALL ANTI-SWAY BAR (S). • From right side of mower, insert anti-sway bar into hole in transmission bracket (T). Fig. 6 • Pivot bar towards you and insert other end of bar into hole in rear mower bracket (D). Move mower as needed to insert bar.
  • Page 8: Assembly

    Fig. 11 • Install belt onto engine clutch pulley (M). Fig. 12 IMPORTANT: Check belt for proper routing in all mower pulley grooves. • Engage belt tension rod (K) on locking bracket (L). • Raise attachment lift to highest position. •...
  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL REVERSE ENGINE OFF OPERATION SYSTEM (ROS) LIGHTS ON BATTERY FUEL ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or death.
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT SWITCH - Used to raise and lower the mower deck or other attachments mounted to your trac- tor.
  • Page 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 12 SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.
  • Page 13 WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged.
  • Page 14 RESERVE FUEL VALVE OPERATION (See Fig. 23) 1. Raise seat to access reserve fuel valve. 2. In normal operation, valve should be set to primary (as shown in view) 3. If tractor runs out of fuel, rotate valve handle to reserve. 4.
  • Page 15 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel- oped during shipping of your tractor.
  • Page 16: Maintenance Schedule

    MAINTENANCE SCHEDULE Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter) Clean Air Filter...
  • Page 17: Maintenance

    TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE”...
  • Page 18: To Change Engine Oil

    • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).
  • Page 19: Clean Air Screen

    AIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.
  • Page 20: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST- MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...
  • Page 21 SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
  • Page 22: To Replace Mower Blade Drive Belt

    SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 35) MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift control to its lowest position. • Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spring loaded.
  • Page 23 SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: •...
  • Page 24: Interlocks And Relays

    SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 39) WARNING: Do not short battery ter mi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
  • Page 25: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark.
  • Page 26: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE 1. Out of fuel. Will not start 2. Engine not “CHOKED” properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9.
  • Page 27: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues 1. Faulty operator-safety presence control system. to run when oper- ator leaves seat with attachment clutch engaged 1. Worn, bent or loose blade. Poor cut - uneven 2. Mower deck not level. 3. Buildup of grass, leaves, trash under mower. 4.
  • Page 28: Repair Parts

    DECALS PART DESCRIPTION 532 41 16-58 Decal, Operator’s 532 41 82-77 Decal, Deck Airinduct 532 17 05-63 Decal, Warning 532 19 87-85 Decal, Mower Sch. 532 14 50-05 Decal, Battery Dnge/Poi 532 42 56-66 Decal, Panel Side 532 42 38-29 Decal, Cust. Resp. WHEELS AND TIRES wheel_art_1-vgt NOTE: All component dimensions given in U.S.
  • Page 29 SCHEMATIC SCH12 PTO SWITCH (MATING SIDE) IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 B+A1 RUN/OVERRIDE B+A1 L+A2 START B + S + A1 BATTERY FUSE AMMETER (OPTIONAL) WHITE PTO SWITCH (DISENGAGED) WHITE BLACK BLACK BLACK BLACK BLACK IGNITION UNIT (OPTIONAL) HOUR BLUE METER FUEL...
  • Page 30 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ELECTRICAL T22S With 12V Outlet Option...
  • Page 31 ELECTRICAL PART DESCRIPTION 532 16 34-65 Battery 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 532 18 64-91 Battery Box 532 17 61-38 Switch Interlock 532 18 37-59 Harness Socket Light 532 00 41-52 Bulb, Light #1156 532 40 02-53 Cable Battery 532 41 28-95 Cable Starter 532 17 51-58 Fuse 873 51 04-00 Nut Keps Hex 1/4-20 unc...
  • Page 32 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 CHASSIS...
  • Page 33 CHASSIS PART DESCRIPTION 532 40 50-12 Logo Husq. 532 41 87-42 Dash 532 41 10-46 Hood 532 19 89-07 Lens LH 532 40 86-07 Grille 532 19 89-06 Lens RH 532 19 61-25 Plate Engine 817 06 05-12 Screw 5/16-18 x 3/4 532 40 18-25 Fender 873 68 05-00 Nut Crown Lock 5/16-18 532 19 43-14 Bracket Fender...
  • Page 34 DRIVE...
  • Page 35 DRIVE PART DESCRIPTION 532426118 Transaxle, TuffTorq K66 Y (Internal Parts Not Available) 532 00 70-70 532 00 75-63 Hardened Washer 532 19 98-37 Hub Asm. Wheel 532 14 00-80 Bolt Hub Wheel 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 532 40 10-72 Spring, Brake 532 19 96-79...
  • Page 36: Steering Assembly

    STEERING ASSEMBLY steering-tex_4-husq PART DESCRIPTION 532 41 64-80 Wheel, Steering 532 19 59-68 Axle Asm., Front 532 40 30-89 Spindle Asm., LH 532 40 30-90 Spindle Asm., RH 532 12 49-31 Bearing, Race Thrust Harden 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 812 00 00-29 Ring, Clip #T5304-75 532 12 12-32 Cap, Spindle 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
  • Page 37: Seat Assembly

    SEAT ASSEMBLY seat-tex_6.5SL_3 PART DESCRIPTION 532 42 40-73 Seat 532 18 01-66 Bracket Pivot Fender 532 14 06-75 Strap, Asm Fender 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 532 12 41-81 Spring, Seat Cprsn 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 532 19 69-77 Pan, Seat 532 17 18-52 Bolt, Shoulder 5/16-18 PART...
  • Page 38 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ENGINE...
  • Page 39 ENGINE Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been ob- tained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be low- er and is affected by, among other things, ambient operating conditions and engine-to-engine variability.
  • Page 40: Mower Deck

    MOWER DECK mower_deck 54-tex_10_r1 16 19...
  • Page 41 MOWER DECK PART DESCRIPTION 532 41 87-08 Deck Weldment Mower 532 19 60-66 Cover Mandrel LH 532 19 71-81 Cover Mandrel RH 532 19 30-03 Bolt/Washer Asm. 7/16-20 unf 532 18 72-56 Blade Bagging 532 18 72-55 Blade Mulching 532 40 03-37 Bar Anti-Sway 532 18 72-91 Shaft Asm.
  • Page 42: Mower Lift

    MOWER LIFT lift-tex_elec_1_r1 PART DESCRIPTION 532 19 52-23 Shaft Asm., Lift 532 41 94-96 Rod Indicator Lift Electric 532 41 94-44 Cap Indicator Lift Electric 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 819 19 19-12 Washer Clear Zinc 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock 532 40 34-07 Link Asm.
  • Page 44 SECTION 1: LIMITED WARRANTY Husqvarna Professional Products, Inc (“Husqvarna”) warrants the original purchaser the Husqvarna branded product to which this warranty apply (the “Product”) that the Product shall be free from defects in material and workmanship from the date of purchase for the period of the applicable “Warranty Schedule” of the Product as set forth below. Additional limitations are described in Section 2 through 6, inclusive.
  • Page 45 Proof of purchase must be presented to the authorized Husqvarna retailer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling retailer. To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna retailer in a timely manner, no later than thirty (30) days from date of the operational problem or failure.
  • Page 46 532 42 56-30 01.15.09 TH/BAD Printed in U.S.A.

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