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Nokia Lumia 510 Service Manual

Rm-889, rm-898
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Service Manual for L1 and L2
Nokia Lumia 510
RM-889 RM-898
Key features
Windows Phone 7.5 / 7.8 OS
Large 4" display
5 Megapixel camera
800 MHz Snapdragon processor
256 MB RAM, 4GB internal storage + SkyDrive
Version 1.0
Exploded view
More
Assembly hints
More
Service devices
More
Phone reset
More
Disassembly steps
Assembly video
Product controls and interfaces
©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
Check the repair
policy before
performing any
mechanical repair
on Service Level
1&2!
Disassembly video
More
Solder components
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Service concept
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Summary of Contents for Nokia Lumia 510

  • Page 1 Disassembly steps Disassembly video More More More Assembly hints Assembly video Solder components More More More Service devices Product controls and interfaces Service concept More More More Phone reset More ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 2: Exploded View

    GPS ANTENNA MAIN ANTENNA I0028 I0027 D-COVER I0029 BATTERY COVER I0031 SCREW TORX+ SIZE 5 I0030 Only available Not reuseable Repair/swap v1.0 as assembly after removal only in level 3 ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 3: Disassembly Steps

    Service Manual Level 1 and 2 Disassembly steps Nokia Lumia 510 RM-889 RM-898 Version 1.0 For disassembling you need the Nokia Standard toolkit version 2. You will also need the camera removal tool SS-287. Protect the TOUCH SCREEN with protective film.
  • Page 4 Use the finger groove to release the BATTERY COVER. Remove the BATTERY COVER. If there is a battery inside, remove it also.
  • Page 5 Unscrew the eight TORX+ size 5 screws in the order shown. Do not use the screws again. Discard them. Use the srt-6 to release these two snaps.
  • Page 6 Release also these two snaps on the the other side of the device. Lift up the D-COVER ASSEMBLY bottom end first.
  • Page 7 Remove the D-COVER. Use tweezers to remove the CAMERA KEY.
  • Page 8 Remove the POWER KEY. Remove also the VOLUME KEY.
  • Page 9 Disconnect the touch connector with the SS-93. Be careful not to damage the rubber around the connector or any components nearby. Disconnect the DISPLAY connector with the SS-93. Be careful not to damage the rubber around the connector or any components nearby.
  • Page 10 Release the clip holding the ENGINE BOARD with the SS-93. Lift up The ENGINE BOARD as shown.
  • Page 11 Carefully release the EARPIECE with the dental tool. Be careful not to injure yourself with the sharp end of the dental tool. Remove the EARPIECE. Do not use it agin. Discard it.
  • Page 12 Insert the SRT-6 into the earpiece hole. Carefully lift up the TOUCH PANEL for 10 seconds to loosen the adhesive. Continue detaching the TOUCH PANEL by sliding the SRT-6 to the right. Then slide the SRT-6 to the left. Be careful not to damage the flex underneath.
  • Page 13 Continue by releasing the TOUCH PANEL side and the bottom end with the SRT-6. Release also the other side with the SRT-6.
  • Page 14 Use tweezers to pull the connector flex through the A-COVER hole. Separate the A-COVER and the TOUCH PANEL.
  • Page 15 Protect the DISPLAY with protective film. Remove the LIGHT GUIDE with tweezers.
  • Page 16 Use the SRT-6 to release the DISPLAY. Be careful not to damage the flex underneath. Use tweezers to put the connector flex through the A-COVER hole.
  • Page 17 Separate the A-COVER and the DISPLAY. Note that the A-COVER can not be used again. Remove the MIC RUBBER with tweezers.
  • Page 18 Remove the SEARCH KEY and the BACK & HOME KEY LED SPONGEs with tweezers. Do not use them again. Discard them. Peel off the MYLAR USB with tweezers. It is not reusable. Discard it.
  • Page 19 Remove the PROXIMITY SENSOR RUBBER with tweezers. Release one corner of the MYLAR RECEIVER with the SS-93. Peel it off with tweezers and discard it.
  • Page 20 Remove the LCD CONNECTOR RUBBER with tweezers. Do not use it again. Discard it. Release the SPEAKER SEALING SPONGE with the SS-93. Remove it with tweezers. Do not use it again. Be careful not to damage the components on the ENGINE BOARD.
  • Page 21 Remove the TOUCH PANEL CONNECTOR RUBBER with tweezers. Do not use it again. Discard it. Use the camera removal tool SS-287 to detach the CAMERA.
  • Page 22 Lift up the IHF SPEAKER with the SS-93. Remove the IHF SPEAKER with tweezers.
  • Page 23 The Nokia Lumia 510 disassembly procedure is complete. -END OF DISASSEMBLY- ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 24: Assembly Steps

    RM-889 RM-898 Version 1.0 For assembling you need the Nokia Standard toolkit version 2. Place the IHF SPEAKER into the D-COVER. Make sure the IHF SPEAKER is aligned correctly. The pins should point towards the cavity with arrow on it.
  • Page 25 Press the IHF SPEAKER gently from the black plastic parts to activate the adhesive. Make sure not to touch the center part of the IHF SPEAKER. Remove the protective film from the back side of the display.
  • Page 26 Carefully put the display flex through the hole on the A-cover. Place the DISPLAY to the A-COVER.
  • Page 27 Use tweezers to pick up a new LIGHT GUIDE. Bend the transparent appendices with fingers.
  • Page 28 Insert the bent parts into the holes on A-COVER. While aligning the LIGHT GUIDE use the round guidings to align it correctly. Press slightly the LIGHT GUIDE to attach it correctly.
  • Page 29 Peel off the protective film from the A-COVER. Remove the protective film from the display.
  • Page 30 Peel off the first protective film from the TOUCH PANEL. Peel off the second protective film from the TOUCH PANEL.
  • Page 31 Carefully put the touch panel flex through the hole on the A-cover. Place the top side of the TOUCH PANEL to the A-COVER.
  • Page 32 Put down the TOUCH PANEL and press the edges to activate the adhesive. Use tweezers to remove the protective film from the EARPIECE slot.
  • Page 33 Open the EARPIECE package. Use tweezers to remove the EARPIECE from the package. Make sure not to touch the shown center part of the EARPIECE. Place the EARPIECE into the A-COVER with tweezers.
  • Page 34 Press the EARPIECE gently from the black plastic parts to activate the adhesive. Make sure not to touch the center part of the EARPIECE. Place the CAMERA KEY with tweezers.
  • Page 35 Place the POWER KEY with tweezers. Place the VOLUME KEY with tweezers.
  • Page 36 Fasten the eight TORX+ size 5 screws to the torque of 10 Ncm. -END OF ASSEMBLY HINTS- ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 37: Solder Components

    Service Manual Level 1 and 2 Solder components Nokia Lumia 510 RM-889, RM-898 Version 1.0 NOKIA LUMIA 510 Solder components RM-889, RM-898 BOTTOM SK3703 SK3704 SK3702 Volume + Volume - Camera switch switch switch switch v1.0 ©2012 Nokia | Confidential | All Rights Reserved.
  • Page 38: Service Devices

    For more information, refer to the Service Bulletin (SB-011) on Nokia Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on Nokia Online. ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 39 9 — Micro USB connector 10 — Camera 11 — Volume keys 12 — Lock/Power key 13 — Camera key 14 — Battery cover release notch 15 — Loudspeaker v1.0 ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 40 On Device Diagnostics Tool (ODDT) The ODDT is an app for performing basic device hardware troubleshooting at Nokia Care Points. The ODDT is not visible on retail phones and it is intended only for use by trained personnel at Nokia Care Points.
  • Page 41: Hardware Reset

    Service Manual Level 1 and 2 Phone reset Nokia Lumia 510 RM-889 RM-898 Version 1.0 Hardware reset If the phone hardware is jammed, you should first recommend that the consumer performs a hardware reset. The hardware reset does not reset the Windows Live ID or remove any consumer data.
  • Page 42 Option 2: Hardware key combination - Use this option if the phone is locked and the consumer does not know the code - Note: no warning about data loss! - Do not advertise this feature to consumers! Follow next steps to perform OS reset with phone keys. Step 1 Make sure the phone is turned Off.
  • Page 43 Step 4 The phone will reset and boot up automatically ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.
  • Page 44: Version History

    Service Manual Level 1 and 2 Version history Nokia Lumia 510 RM-889 RM-898 Version 1.0 Version Date Description 23.10.2012 First published version ©2012 Nokia | Nokia Internal Use only | All Rights Reserved.