Husqvarna FS5000 D Operator's Manual
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Husqvarna FS5000 D Operator's Manual

Flat saw
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Operator's manual
FS5000 D
FS7000 D
Please read the operator's manual carefully and make sure you understand the
E E E E n n n n g g g g l l l l i i i i s s s s h h h h
instructions before using the machine.

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Summary of Contents for Husqvarna FS5000 D

  • Page 1 Operator’s manual FS5000 D FS7000 D Please read the operator’s manual carefully and make sure you understand the E E E E n n n n g g g g l l l l i i i i s s s s h h h h...

  • Page 2: Key To Symbols

    KEY TO SYMBOLS Symbols on the machine: Fast Some of the symbols below refer to the CE market. WARNING! The machine can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or others. Switch for lower and raise the blade Please read the operator’s manual carefully and make sure you understand the instructions...

  • Page 3: Explanation Of Warning Levels

    KEY TO SYMBOLS Explanation of warning levels The warnings are graded in three levels. WARNING! WARNING! Used if there is a risk of serious injury or death for the operator or damage to the surroundings if the instructions in the manual are not followed.

  • Page 4: Table Of Contents

    Noise emissions ............Flat saw FS5000 D, FS7000 D ........RELAYS AND FUSES What is what on the flat saw - FS5000 D? ....Relays and fuses - FS5000 D ........What is what on the flat saw - FS7000 D? ....

  • Page 5: Presentation

    Flat saw FS5000 D, FS7000 D More than 300 years of innovation Husqvarna AB is a Swedish company based on a tradition that dates back to 1689, when the Swedish King Charles XI ordered the construction of a factory for production of muskets.

  • Page 6: What Is What On The Flat Saw - Fs5000 D

    PRESENTATION What is what on the flat saw - FS5000 D? Covers removed for illustration purpose. 6 – English...
  • Page 7 PRESENTATION FS5000 D 1 Front guide 2 Air filter 3 Air restriction indicator 4 Engine oil fill 5 Fuel filter water separator 6 Engine oil check (dipstick) 7 Engine oil filter 8 Engine oil drain hose with valve 9 Transmission bypass valve 10 Fuel tank fill...

  • Page 8: What Is What On The Flat Saw - Fs7000 D

    PRESENTATION What is what on the flat saw - FS7000 D? Covers removed for illustration purpose. 8 – English...
  • Page 9 PRESENTATION FS7000 D 1 Front guide 2 Air filter 3 Air restriction indicator 4 Engine oil fill 5 Fuel filter water separator 6 Engine oil drain hose with valve 7 Engine oil check (dipstick) 8 Engine oil filter 9 Fuel tank fill 10 Muffler - DOC 11 Radiator coolant fill 12 Lifting eye...

  • Page 10: What Is What On The Control Panel

    PRESENTATION The control panel is the operator’s link to the machine. From here the operator can control anything from engine rpm, cutting depth of the blade and read the current status of the engine and the machine. All information to the operator will be shown on a 7” anti glare coated screen with LED backlight, making it clearly visible in both very bright and pitch-black working sites.

  • Page 11: Machine´s Safety Equipment

    MACHINE´S SAFETY EQUIPMENT General • Press the machine stop and check that the engine stops. This will set the machine in safe mode. • Reset the emergency stop by pulling it outward. WARNING! Never use a machine that has faulty safety equipment! If your machine fails any checks contact your service agent to get it repaired.
  • Page 12 Check the protective covers for cracks or other damages. working near flammable substances and/or Replace damaged covers. vapours. A: FS5000 D The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. B: FS7000 D Inspecting the muffler - DPF/DOC...

  • Page 13: Blades General

    BLADES General Sharpening diamond blades • Always use a sharp diamond blade. WARNING! A cutting blade may burst and • Diamond blades can become dull when the wrong feeding cause injury to the operator. pressure is used or when cutting certain materials such as heavily reinforced concrete.

  • Page 14: Fuel Handling

    US, EPA and CARB Tier Transport and storage 4 Final / EU stage IIIB. The FS5000 D saw is equipped with a Yanmar 4-cylinder Tier • Store and transport the machine and fuel so that there is 4 Final / Stage IIIB diesel engine.

  • Page 15: Battery Handling

    BATTERY HANDLING General Connecting the battery Note! Install and remove the battery cables only in the sequence described in this section. WARNING! Lead-acid batteries produce 1 Always connect positive terminal first. explosive gases. Avoid sparks, open flames and smoking close to batteries. 2 Remount the battery holder.

  • Page 16: Operating

    Cutting generates drugs, medication or anything that could sparks that can ignite clothing. Husqvarna recommends affect your vision, alertness, coordination or that you wear flame-retardant cotton or heavy denim. Do judgement.

  • Page 17: Basic Working Techniques

    OPERATING Basic working techniques WARNING! Unauthorized modifications and/ or accessories may lead to serious injury or • This machine is designed and intended for cutting of fresh death to the user or others. Under no and hardened concrete in different hardness classes and circumstances may the design of the of asphalt.

  • Page 18: Handle Position

    OPERATING Handle position Moving the machine Prior to moving the machine, read and understand section CAUTION! Never use the handlebars to lift the saw. ”Starting and stopping”. Use the handlebars to maneuver the saw. Moving the machine with the engine off The position of the handlebars can be adjusted in height and •...
  • Page 19 OPERATING Moving the saw with the engine on • When preheat symbol is off, turn the Engine start switch to the engines start position until the engine starts, then • Turn Engine start switch to the ignition on position. release the switch. It will return to ignition on position automatically.

  • Page 20: Fitting The Blade

    OPERATING Fitting the blade 1 Loosen blade shaft bolt which is used to clamp the blade between the inner and outer flange. Prior to fitting the blade, read and understand section 2 Remove outer flange and plain washer. ”Engine-Blade shaft-Gearbox speed adjustment”. 3 Fit diamond blade to outer flange arbor.

  • Page 21: Blade Depth Stop

    OPERATING Remove the blade guard • Tighten the blade shaft bolt firmly using the blade shaft wrench while resistance between diamond blade and 1 Disconnect the water hose from the blade guard. ground helps to achieve proper and final tightening. 2 Use the blade shaft wrench, turn the blade guard lock •...

  • Page 22: Straight Line Sawing

    OPERATING • Lower the saw by pushing the Raise/lower switch on the • The saw will not lower to any depth greater than the stop speed control lever downwards until the blade touches the position set in the display. If a deeper cut is required, turn surface to be cut.

  • Page 23: Transport And Storage

    OPERATING Transport and storage • The E-track gauge on the display will indicate the present angle of the rear axle. This setting will not be saved after the engine restart. • Remove the blade before transportation or storage of the machine, to avoid damage to the blade.

  • Page 24: Long-Term Storage

    (n/min) of the machine is greater than the maximum speed (n/min) marked on the diamond blade. Example: FS5000 D 1-Speed gearbox model The blade shaft pulley, outer flange and inner flange may To change from 20”/500mm drive to a 36”/900mm drive: need to be changed if the diameter of the diamond blade is 1 Change engine gearbox pulleys from 4.51”/114,5mm...
  • Page 25 OPERATING 6 Engine speed does not change • Move Gearbox shift lever to required gear. If gearbox seems hard to shift, a slight movement of the blade shaft may ease movement of gearbox shift lever into proper ENGINE SPEED / BLADE SIZE (FS 5000 D) Select gear.
  • Page 26 System Fault information Codes 2 If the current blade drive configuration is a FS5000 D, 3 Gearbox Blade Information speed 20-36/500-900, the current flange should be 6”/ 152mm which is correct to use with 36”/900mm blade.
  • Page 27 OPERATING 1 If the current machine drive configuration is a 3 speed 20- 1 If the current blade drive configuration is a FS5000 D, 3 30/500-750, the flange should be 5”/127mm which is too speed 14-26/350-650, the current flange should be 5”/ small for a 36”/900mm blade and needs to change.

  • Page 28: Blade Size Conversion

    OPERATING Blade size conversion FS5000 D 1-Speed gearbox model 28 – English...
  • Page 29 OPERATING Convert from Convert to size, inch/mm size, inch/mm 14/350 20/500 26/650 30/750 36/900 A=581 09 62-03 (x2) A=581 09 62-01 (x2) A=581 09 62-01 (x2) A=581 09 62-01 (x2) B=505 77 74-01 (x4) B=576 44 91-50 (x4) B=505 77 74-01 (x4) B=581 29 41-01 (x4) C=580 93 97-01 (x2)* C=580 93 97-02 (x2) C=580 93 97-02 (x2) C=580 96 20-01 (x2) 14/350 D=581 10 84-01 (x2)* D=581 10 84-01 (x2)* D=581 10 84-03 (x2) D=581 10 84-05 (x2)
  • Page 30 OPERATING FS5000 D 3-Speed gearbox model 30 – English...
  • Page 31 OPERATING Convert from Convert to size, inch/mm size, inch/mm 14-26/350-650 20-30/500-750 20-36/500-900 A=581 09 62-02 (x2) A=581 09 62-02 (x2) B=585 51 50-01 (x4) B= 541 20 13-91 (x4) C=580 93 97-02 (X2)* C=580 96 20-01 (x2) 14-26/350-650 D=581 10 84-02 (x2) D=581 10 84-04 (x2) E=586 00 93-01 (x2)* E=586 00 94-01 (x2)
  • Page 32 OPERATING FS7000 D 1-Speed gearbox model 32 – English...
  • Page 33 OPERATING Convert from Convert to size, inch/mm size, inch/mm 20/500 26/650 30/750 36/900 42/1000 A=581 09 98-01 (x2) A=581 09 98-01 (x2) A=581 09 98-01 (x2) A=581 09 98-01 (x2) B=542 16 63-62 (x4) B=542 16 63-62 (x4) B=585 51 49-01 (x4)* B=542 19 97-64 (x4) C=580 93 97-02 (x2) C=580 93 97-02 (x2) C=580 96 20-01 (x2) C=580 96 42-01 (x2) D=581 10 84-01 (x2)* D=581 10 84-02 (x2) D=581 10 84-04 (x2) D=581 10 85-01 (x2) E=586 00 93-01 (x2) E=586 00 93-01 (x2) E=586 00 94-01 (x2) E=586 00 95-01 (x2)
  • Page 34 OPERATING FS7000 D 3-Speed gearbox model 34 – English...
  • Page 35 OPERATING Convert from Convert to size, inch/mm size, inch/mm 14-26/350-650 20-30/500-750 20-36/500-900 26-42/650-1000 A=581 09 98-02 (x2) A=581 09 98-02 (x2) A=581 09 98-02 (x2) B=504 11 97-07 (x4) B=541 20 08-47 (x4) B=504 11 97-01 (x4) C=580 93 97-02 (x2)* C=580 96 20-01 (x2) C=580 96 42-01 (x2) D=581 10 84-01 (x2)*...

  • Page 36: Accessories

    OPERATING Accessories Blade guard conversion kits Use proper size blade guard for the particular diamond blade size being operated. The following blade guards are available for these diamond blades. Blade guards, inch/mm Blade sizes, inch/mm 42/1000 30-42/750-1000 36/900 20-36/500-900 30/750 20-30/450-750 26/600 14-26/350-650...

  • Page 37: Starting And Stopping

    STARTING AND STOPPING Before starting Starting • Connect the machine to a water supply. Turn off the Water WARNING! Please read the operator’s valve. manual carefully and make sure you understand the instructions before using the machine. Wear personal protective equipment. See instructions under the heading ”Personal protective equipment”.
  • Page 38 STARTING AND STOPPING Start the cutting. Water safety system Water is used to prevent overheating the blade while controlling the dust that results from sawing. The water safety WARNING! Never use a blade with a lower system monitors the water pressure to the machine and speed rating than that of the machine.

  • Page 39: Stopping

    STARTING AND STOPPING Stopping • Lower the blade by pressing the Raise/lower switch on the Speed control lever until the diamond blade is at the desired cutting depth. For more information see section ”Blade depth stop”. WARNING! Always keep all parts of your body away from blade and all other moving parts.

  • Page 40: Menu System

    MENU SYSTEM Menu overview <1200 RPM WORKING HOUR CURRENT: STOP: Setup Menu 1 Setup Menu 2 Language System Fault Information Codes Gearbox and Blade Information Metric Celsius Stationry Calibrate Press MENU button to Press MENU button to E-track Regen. enter Setup Menu 2 enter Setup Menu 1 ENGLISH FS 5000 D, 1-Speed US...

  • Page 41: Menu System Explanation

    MENU SYSTEM Menu system explanation Languages Select the required display language. ENGLISH <1200 RPM WORKING HOUR CURRENT: STOP: 1 Return button (previous menu) 2 Browse to previous language 1 E-track, adjustment left 3 Browse to next language 2 Water safety system 4 Select button 3 Battery voltage 4 Current blade depth...
  • Page 42 MENU SYSTEM Gearbox and blade information Non Engine Shows the recommended rpm and gear for available blade E-track Motor C1F0521 Engine Output Current Overload sizes. E-track Motor C1F0522 Output Current Openload I/0 Controller U100088 The tables are different depending on whether the machine is Software Download Failed configured for 1-Speed or 3-Speed gearbox.

  • Page 43: Explanation Of The Warning Symbols On The Display

    MENU SYSTEM STOP WORKING HOUR Explanation of the warning symbols 9 Stationary regeneration requested, only FS5000 D. For more information, see the ”Maintenance and service” on the display section. 10 Engine over heated. Cutting can not continue. 1 Machine stop activated 11 Engine fail lamp always in combination with pos.

  • Page 44: Maintenance And Service

    MAINTENANCE AND SERVICE General Cleaning WARNING! Most accidents involving CAUTION! When cleaning the machine there machines occur during trouble shooting, is a risk of getting dirt and harmful service and maintenance as staff have to substances in the eyes, for example. locate themselves within the machine’s risk Dirt and harmful substances can be released area.

  • Page 45: Service Schedule

    MAINTENANCE AND SERVICE Service schedule The service schedule is based on the machine’s operating time. More frequent service intervals might be necessary when working in dusty or hot environments and in conjunction with work that generates high temperatures. A description of how the operations are to be performed is to be found in the service review.

  • Page 46: Check Radiator Coolant Level

    MAINTENANCE AND SERVICE Daily maintenance FS5000 D WARNING! Switch off the engine before carrying out any checks or maintenance. Check radiator coolant level. WARNING! Let the engine cool down before opening the radiator coolant lid. FS5000 D • The coolant level should be between the two marks.

  • Page 47: Replace As Required

    MAINTENANCE AND SERVICE Check all hoses and clamps for damage or • Replace any damaged filters or gaskets and check air hose and clamps for damages or looseness. Tighten or looseness. replace as required. The image only shows some of the hoses and clamps. NOTICE! No need to clean the inner filter on a daily basis.

  • Page 48: Drain Fuel Filter Water Separator From Water

    Fill the new filter with oil and lubricate the seal with a few drops of oil prior to refitting it. NOTICE! Protect the battery from oil spill prior to removing and refitting. FS5000 D FS7000 D Drain fuel filter water separator from water •...

  • Page 49: Check And Clean Radiator Air Filter Or Replace If Necessary

    MAINTENANCE AND SERVICE 50 hours service FS7000 D • Check and clean radiator air filter or replace if necessary. • Check the engine’s oil level, see instructions under heading ”Daily maintenance”. CAUTION! Always keep the radiator air filter in place Replace the hydraulic system filter.

  • Page 50: Lubricate Front Wheels

    MAINTENANCE AND SERVICE • Fasten the two horizontal bolts again. Check hydraulic system fluid level • Loosen the belt tensioning bolts counterclockwise • Remove the plug in the inspection opening on the approximately 1/16 of a turn. hydraulic reservoir. The level should be to the bottom edge of the opening on the hydraulic reservoir, fill if necessary.

  • Page 51: Replace Hydraulic System Fluid

    Remove the fuel filter by turning it counterclockwise. Replace the fuel filter. Beware of diesel that may spill. Fill the new filter with diesel and lubricate the seal with a few drops of diesel prior to refitting it. FS5000 D – 51 English...

  • Page 52: Flush And Clean Radiator And Cooling System

    • Close the valve and refill the radiator coolant. For more information, see the ”Technical data” section. FS5000 D Fill up until the coolant level is between the two marks on the radiator coolant overflow bottle when engine is cool.

  • Page 53: Stationary Regeneration, Only Fs5000 D

    MAINTENANCE AND SERVICE Lubrication Stationary regeneration, only FS5000 D The image shows all the lubrication points (8 grease nipples). Diesel particulate filter - DPF Clean the nipple. Replace broken or blocked nipples. To keep emissions and particulate level down the engine is •...
  • Page 54 MAINTENANCE AND SERVICE Stationary regeneration. • Press Continue. Once the stationary regeneration is activated, warning Start STOP Continue symbols will be active. The stationary regeneration will Regen Put machine in a well occupy approx. 25-30min run time and will cause engine to ventilated space.
  • Page 55 Set the Engine start switch to STOP position. Regeneration back up mode NOTICE! Sawing is not allowed. • Warning symbols are active and engine will run in low rpm (limp home). To return to normal operation contact Husqvarna service center. – 55 English...

  • Page 56: Troubleshooting

    TROUBLESHOOTING Incidents during sawing CAUTION! If the engine or blade stops for any reason, raise the blade completely from the cut. Set the Engine start switch to STOP position. Press the Machine stop on the control panel. Inspect the machine thoroughly before restarting the engine. •...

  • Page 57: Error Messages

    TROUBLESHOOTING Error messages Message on the Fault Code DTC description Indication on the machine Possible action display Check damage to HMI connector and chassis harness. If Engine can not be started. No found, repair and restart system, reset fault code. No CAN U100087 I/O Controller...
  • Page 58 TROUBLESHOOTING Check blade clutch in relay/fuse box. Blade clutch can not be Check damage to HMI connector, harness to relay/fuse box Circuit short to controlled by the HMI. Blade and relay/fuse box connector. If found, repair and restart C1D0315 Blade clutch battery or open might be engaged or system, reset fault code.
  • Page 59 TROUBLESHOOTING Check relay in relay/fuse box. Check damage to HMI connector, harness to relay/fuse box Hydraulic lift Circuit short to Hydraulic lift pump can’t be and relay/fuse box connector. If found, repair and restart C1D0D11 pump ground used for raising the blade. system, reset fault code.

  • Page 60: Battery

    TECHNICAL DATA Battery FS5000 D FS7000 D Terminal type Standard SAE Standard SAE Voltage, V CCA, A Maximum size (LxWxH), mm/inch 280x175x175 / 11x6-7/8x6-7/8 316x175x190 / 12-7/16x6-7/8x7-1/2 Hydraulic fluid and lubricants Hydraulic fluid Quality Standard API Class SE SAE 15W40...

  • Page 61: Technical Data

    TECHNICAL DATA Technical data FS5000 D Saw feature 14/350 500/20 26/650 30/750 36/900 Blade guard capacity, inch/mm 14/350 20/500 26/650 30/750 36/900 Maximum cutting depth, inch/mm 4,75/118 7,75/193 10,5/262 12,5/312 15/374 Blade shaft, rpm 3197 2400 1866 1628 1355 Approximate blade shaft output, hp/kW...
  • Page 62 TECHNICAL DATA Saw dimensions FS5000 D Saw length (pointer up, handles Width, inch/mm 33 1/4 / 844 86 1/4 / 2191 extented), inch/mm Min. overall height (no exhaust pipe, no Front, 20 3/8 / 518 50 3/4 / 1289 pre-cleaner cap), inch/mm Center to center wheel width, inch/ Max.
  • Page 63 TECHNICAL DATA Technical data FS7000 D Saw feature 20/500 26/650 30/750 36/900 42/1000 Blade guard capacity, inch/mm 20/500 26/650 30/750 36/900 42/1000 Maximum cutting depth, inch/mm 7,75/193 10,5/262 12,5/312 15/374 17,5/411 Blade shaft, rpm 2362 1762 1624 1354 1150 Approximate blade shaft output, hp/kW 68/50 Arbor size, inch/mm 1/25,4 with single drive pin...
  • Page 64 TECHNICAL DATA Saw dimensions FS7000 D Saw length (pointer up, handles Width, inch/mm 38 3/8 / 974 95 1/8 / 2417 extented), inch/mm Min. overall height (no exhaust Front, 23 3/4 / 604 51 7/8 / 1319 pipe, no pre-cleaner cap), inch/mm Center to center wheel width, inch/mm Max.

  • Page 65: Noise Emissions

    TECHNICAL DATA Noise emissions FS5000 D FS7000 D Noise emissions (see note 1) Sound power level, measured dB(A) Sound power level, guaranteed L dB(A) Sound levels (see note 2) Sound pressure level at the operators ear, dB(A) Vibration levels, a...

  • Page 66: Relays And Fuses

    RELAYS AND FUSES Relays and fuses - FS5000 D Function Designation Relay (amp) Designation Fuse (amp) Glow plugs Water pump, (optional) Lights, (optional) Slurry system, (optional) 5th wheel, (optional) Hydraulic lift pump Blade clutch Fuel pump EGR/Fuel Sol. Start motor...

  • Page 67: Relays And Fuses - Fs7000 D

    RELAYS AND FUSES Relays and fuses - FS7000 D Function Designation Relay (amp) Designation Fuse (amp) Glow plugs (not used) (not used) Water pump, (optional) Lights, (optional) Slurry system, (optional) 5th wheel, (optional) Hydraulic lift pump Blade clutch Fuel pump EGR/Fuel Sol.

  • Page 68: Ec Declaration Of Conformity

    Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel +46-36-146500, declares under sole responsibility that the flat saws Husqvarna FS5000 D, FS7000 D from 2013’s serial numbers and onwards (the year is clearly stated in plain text on the rating plate with subsequent serial number), complies with the requirements of the COUNCIL’S DIRECTIVES: •...

  • Page 69: Us Warranty Statement

    EQUIPMENT Equipment manufactured by Husqvarna is warranted to be free from manufacturing defects in normal service for a period of two (2) years from date of purchase by the original consumer purchaser. Component manufacturers offer separate warranty periods.
  • Page 70 Original instructions 1156928-95 ´®z+X|y¶5B¨ ´®z+X|y¶5B¨ 2014-05-28...

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