Kenwood TK-3202L Service Manual
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Copyright 2006 by Kenwood Corporation. All rights reserved.
No part of this manual may be reproduced, translated, distributed, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, for
any purpose without the prior written permission of Kenwood.
Disclaimer
While every precaution has been taken in the preparation of this manual, Kenwood
assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Kenwood reserves
the right to make changes to any products herein at any time for improvement purposes.

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Summary of Contents for Kenwood TK-3202L

  • Page 1 Kenwood. Disclaimer While every precaution has been taken in the preparation of this manual, Kenwood assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Kenwood reserves...
  • Page 2: Table Of Contents

    SERVICE MANUAL © 2006-10 PRINTED IN JAPAN B51-8772-00 (S) 578 Refer to the TK-3202/3206 service manuals (B51- 8678-00, B51-8751-00) for any information which has not been covered in this TK-3202L service manual. CONTENTS Whip antenna GENERAL ............. 2 (T90-1039-15): K,M (T90-1040-15): K2,M2 SYSTEM SET-UP ..........
  • Page 3: General

    Unit Model TX-RX Unit Frequency range Remarks & destination TK-3202L K,M X57-6890-26 450~490MHz IF1 : 38.85MHz TK-3202L K2,M2 X57-6890-27 470~512MHz LOC : 38.4MHz TK-3202L K3 X57-6890-28...
  • Page 4: Realignment

    TK-3202L REALIGNMENT Notes: 1. Modes • The data stored in the computer must match the model type when it is written into the EEPROM. User mode • Change the transceiver to PC mode, then attach the PC mode Data programming interface cable.
  • Page 5: Clone Mode

    TK-3202L REALIGNMENT • Electronic interface may cause a failure in data transfer 4. Clone Mode during Wireless Clone, such as when waveforms or 4-1. Outline electromagnetics are being performed at the workbench. "Clone Mode" copies the transceiver data to another •...
  • Page 6: Circuit Description

    TK-3202L CIRCUIT DESCRIPTION (2) The transceiver immediately stops transmission when 1. Control Circuit the battery voltage falls below the voltage (2) shown in The control circuit consists of a microprocessor (IC405) and the table. The warning tone sounds while the PTT its peripheral circuits.
  • Page 7: Parts List

    TK-3202L PARTS LIST CAPACITORS CC 45 TH 1H Capacitor value Color* CC45 010 = 1pF 0 = 22pF 100 = 10pF 1 = Type ... ceramic, electrolytic, etc. 4 = Voltage rating Multiplier 2 = Shape ... round, square, ect.
  • Page 8 E: Europe Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y: AAFES (Europe) X: Australia M: Other Areas Teile ohne Parts No. werden nicht geliefert. TK-3202L (Y50-6180-XX) TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref.
  • Page 9 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts CC73HCH1H100D CHIP C 10PF C116 CC73GCH1H110J CHIP C 11PF K,K2,M C116 CC73GCH1H110J CHIP C 11PF CC73HCH1H110J CHIP C...
  • Page 10 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts C206 CK73HB1H102K CHIP C 1000PF K C259 CK73GB1H471K CHIP C 470PF C207 CK73HB1H182K CHIP C 1800PF K C262,263...
  • Page 11 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts C341 CK73GB1C473K CHIP C 0.047UF K L10 ,11 L40-1085-92 SMALL FIXED INDUCTOR(100NH) C342 CS77AA0J100M CHIP TNTL 10UF 6.3WV...
  • Page 12 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts L77-1931-05 TCXO(12.8MHZ) R111,112 RK73GB2A000JX CHIP R J 1/10W L78-1414-05 RESONATOR(7.37MHZ) R114 RK73GB2A124J CHIP R 120K J 1/10W K2,M2...
  • Page 13 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts R301 RK73HB1J103J CHIP R J 1/16W R424,425 RK73HB1J473J CHIP R J 1/16W R304 RK73HB1J273J CHIP R J 1/16W...
  • Page 14 TK-3202L PARTS LIST TX-RX UNIT (X57-6890-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts Q108 2SK1824-A Q109 DTA144EE DIGITAL TRANSISTOR Q202 DTA144EE DIGITAL TRANSISTOR Q203 2SC4649(N,P) TRANSISTOR Q204,205 3SK318 Q301 DTA114EE DIGITAL TRANSISTOR...
  • Page 15: Exploded View

    TK-3202L EXPLODED VIEW MIC301 TX-RX unit CF201 34x2 A :N14-0819-04 B :N14-0832-04 C :N30-2604-48 D :N30-2606-48 E :N83-2005-48 Note: If a part reference number is listed in a box on the exploded view of the PCB, that part does not come with the PCB. These parts must be ordered separately.
  • Page 16: Packing

    TK-3202L PACKING 9. INSTRUCTION MANUAL (B62-1971-00) 66.CHARGER (W08-0988-05) 67.AC ADAPTER (W08-0989-05):K,K2,K3(AC120V) (W08-0992-05):M,M2(AC220-240V) 45.PROTECTION BAG (H25-0085-04) 702. KNB-45L 52.BELT CLIP (Li-ion BATTERY PACK) (J29-0734-05) 48.HOLDER(SP/MIC) (J19-5472-03) 61.SCREW SET (N99-2046-05) 5. CAP(SP/MIC) (B09-0680-03) 43.PACKING FIXTURE (H12-4221-05) 65.WHIP ANTENNA (T90-1039-15):K,M (T90-1040-15):K2,M2 (T90-1041-15):K3 46.ITEM CARTON CASE (H52-2160-02) Parts with the exploded numbers larger than 700 are not supplied.
  • Page 17: Adjustment

    TK-3202L ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifications Standard Signal Generator Frequency Range 450 to 490MHz (K, M) 470 to 512MHz (K2, M2) (SSG) 400 to 430MHz (K3) Modulation Frequency modulation and external modulation Output -127dBm/0.1µV to greater than -47dBm/1mV...
  • Page 18 TK-3202L ADJUSTMENT Adjustment points Frequency (MHz) K3 type Channel No. RX Frequency TX Frequency 415.050 415.100 CN13 400.050 400.100 BATT+ 429.950 429.900 415.000 415.000 415.200 415.200 TX-RX UNIT 415.400 415.400 Component side view 7~16 Signaling Signaling No. None None VR1 : Frequency adjustment...
  • Page 19 TK-3202L ADJUSTMENT Common Section Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 1. Setting 1) BATT terminal voltage:7.5V 2) SSG standard modulation [Wide] MOD:1kHz,DEV:3kHz [Narrow] MOD:1kHz,DEV:1.5kHz 2.VCO lock 1) CH:High Power meter A N T 3.4V K, M ±0.1V...
  • Page 20 TK-3202L ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 5. Max deviation TEST CH: Center Power meter Programming 4.2kHz ±80Hz Adjust Deviation meter SP/MIC connector Software:KPG-87D (According to [Wide] High Oscilloscope the larger +,–) (3 points)
  • Page 21 TK-3202L ADJUSTMENT Receiver Section Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 1.BPF Wave (1)Center frequency Spectrum Programming Adjust the Mkrl 470.0 MHz Ref -46 dBm Atten 5 dB -54.4 dBm Peak Adjust Spectrum analyzer setting analyzer...
  • Page 22 TK-3202L ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 2.Sensitivity TEST CH: Low Check 12dB SINAD or more Check Center [Wide] High Oscilloscope SSG otuput:–117 dBm(0.3µV) AF VTVM SSG MOD:3.0kHz [Narrow] TEST CH:Center SSG otuput:–115 dBm(0.4µV) SSG MOD:1.5kHz...
  • Page 23: Pc Board

    TK-3202L PC BOARD TX-RX UNIT (X57-6890-XX) Component side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 L404 R203 CP404 TH203 C430 F401 R213 C405 C401 R416 R211 C402 C214 RSSI BATT+ MIC301 – IC405 PCTV R422 R419...
  • Page 24 TK-3202L PC BOARD TX-RX UNIT (X57-6890-XX) Component side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 J79-0045-09 R438 C420 R134 R409 C412 R436 R410 R412 IC101 C413 L111 R403 C406 CN13 Q108 R411 C403 R142 C414 R130...
  • Page 25: Pc Board Tx-Rx Unit (X57-6890-Xx)

    TK-3202L TK-3202L PC BOARD PC BOARD TX-RX UNIT (X57-6890-XX) Component side view (J79-0045-09) TX-RX UNIT (X57-6890-XX) Component side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 -26 : K,M -27 : K2,M2 -28 : K3 J79-0045-09 R438...
  • Page 26 TK-3202L PC BOARD TX-RX UNIT (X57-6890-XX) Foil side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 J79-0045-09 C268 R256 D104 L228 R254 R253 L223 or C156 L412 C254 C168 C267 Q205 C251 D204 D203 R241 C247 R145...
  • Page 27 TK-3202L PC BOARD TX-RX UNIT (X57-6890-XX) Foil side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 CN201 CD201 XF201 R226 D402 R227 L201 C228 C440 C219 C220 C241 R233 R236 R210 C207 R418 R209 L206 or L290...
  • Page 28 TK-3202L TK-3202L PC BOARD PC BOARD TX-RX UNIT (X57-6890-XX) Foil side view (J79-0045-09) TX-RX UNIT (X57-6890-XX) Foil side view (J79-0045-09) -26 : K,M -27 : K2,M2 -28 : K3 -26 : K,M -27 : K2,M2 -28 : K3 J79-0045-09 C268...
  • Page 29: Tx-Rx Unit (X57-6890-Xx)

    TK-3202L SCHEMATIC DIAGRAM TX-RX UNIT (X57-6890-XX) 2.74V 100k PLL SYSTEM MB15A02PFV2E1 4.82V 470p 2SC5108(Y)F RIPPLE FILTER PLL IC F_IN AMP 470p 4.76V MA2S111-F 0.01u R32-0736-05 4.9V F401 L77-1931-05 2.5A F53-0324-05 L401 4.7V BATT 12.8MHz 0.71V BATT oUTPUT 4.7u 2.2k 330k...
  • Page 30 TK-3202L SCHEMATIC DIAGRAM TX-RX UNIT (X57-6890-XX) R:0V TX/RX T:3.37V T:2.846V RF SW 4.62V RF AMP D2,4,6,7 D101 VCO OSCILLATION (TX) C101 C102 220n FREQUENCY RF BUFFER AMP 2SC4619(P,Q) HSC277 470p CONTROL 3.86V /TX VCO HVC376B 0.72V 2SC5108(Y)F 100n 0.5p HVC376B R:2.934V...
  • Page 31 TK-3202L SCHEMATIC DIAGRAM TX-RX UNIT (X57-6890-XX) RF AMP Q101 R120 TX DRIVE AMP TX FINAL AMP T:4.81V T:4.96V R:7.61V 2SK3077F T:1.36V T:7.26V Q102 Q103 L103 L104 L107 C107 C112 R111 C123 R123 2SK3476-F R103 R112 2SK2596 8.2n 8.2n Q100 2SC4619(P,Q) RF AMP T:2.5V(H)
  • Page 32 TK-3202L SCHEMATIC DIAGRAM X57-6890-XX D210 C107 C116 C121 C125 C127 C132 C145 C149 C151 C156 C157 C159 HVC355B 2.5p K2,M2 HVC355B 3.5p 0.5p 1.5p X57-6890-XX C160 C161 C164 C166 C168 C169 C240 C244 C245 C246 C247 C248 C249 C250 C252...
  • Page 33 TK-3202L SCHEMATIC DIAGRAM TX-RX UNIT (X57-6890-XX) RF AMP Q101 R120 T:4.81V T:4.96V TX DRIVE AMP R:7.61V TX FINAL AMP 2SK3077F T:1.36V Q102 T:7.26V Q103 R:0V C112 L103 L104 C123 L107 TX/RX R103 C107 R112 R111 2SK2596 R123 2SK3476-F X57-6890-XX D210...
  • Page 34: Block Diagram

    TK-3202L BLOCK DIAGRAM X57-689 IC404 BD4845FVE IC403 BD4845FVE IC1 MB15A02PFV2E1 PLL_DAT PLL_CLK RESET RESET PLL_STB D401 RB521S-30 IC401 XC6204B502MR Q4 2SK508NV(K52) D2,D4,D6,D7 HVC376B D10 1SV278F PROTECT Q405 DTA123JE Loop Filter DTA143TE 12.8MHz 5C_C L77-1931-05 Q403 CPH3317 QTTCXO Q3 2SK508NV(K52) D3,D5,D8,D9 HVC376B...
  • Page 35 TK-3202L BLOCK DIAGRAM TX/RX:450.00~490.00MHz (K,M) TX/RX:470.00~512.00MHz (K2,M2) TX/RX:400.00~430.00MHz (K3) 2SC5108(Y)F D101,D202 Q100 Q101 Q102 Q103 D122,D103,D104,D106 Q6 2SC5108(Y)F 2SC4619(P,Q) HSC277 2SC4619(P,Q) 2SK3077F 2SK2596 2SK3476-F HVC131 BUFF DRIVE FINAL Q104 DTC114EE Q105 Q109 IC101 2SK879(Y)F DTA144EE TA75W01FUF CURRENT Q108 2SK1824-A DCSW...
  • Page 36: Level Diagram

    TK-3202L LEVEL DIAGRAM...
  • Page 37: Optional Accessories

    TK-3202L OPTIONAL ACCESSORIES KSC-35 (RAPID CHARGER) KNB-45L (Li-ion BATTERY PACK) ■ External View ■ External View ■ Specifications ■ Specifications Charging time ..... KNB-45L : Approx.180 minutes Voltage ....7.4V (3.7V x 2) Dimensions (Charger only) ..86.3W x 43.2H x 100.0D (mm) Battery capacity ...
  • Page 38: Specifications

    Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Bp 58416 Villepinte, 95944 Roissy Ch De Gaulle Cedex Kwai Fong, N.T., Hong Kong KENWOOD House, Dwight Road, Watford, Herts., 1 Ang Mo Kio Street 63, Singapore 569110 WD18 9EB United Kingdom...

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