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LTA-700
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Suzuki LTA-700 Manual
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Manual
(477 pages)
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Table Of Contents
478
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478
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
Component Parts and Work to be Done
Symbol
Abbreviations
Wire Color
General Information
Warning/Caution/Note
General Precautions
Serial Number Location
Fuel
Engine Oil
Front Differential Gear Oil
Rear Drive (Final) Gear Oil
Engine Coolant
Water for Mixing
Anti-Freeze/Engine Coolant
Liquid Amount of Water/Engine Coolant
Break-In Procedures
Information Labels
Specifications
Dimensions and Dry Mass
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Maintenance and Tune-Up Procedures
Air Cleaner
Exhaust Pipe Nuts and Muffler Mounting Bolts
Valve Clearance
Valve Clearance Adjustment
Intake Side
Exhaust Side
Spark Plug
Carbon Deposits
Electrode
Spark Arrester
Fuel Line
Spark Plug Installation
Throttle Cable Play
Throttle Body
Engine Oil and Oil Filter
Engine Oil Replacement
Oil Filter Replacement
Differential Gear Oil Inspection
Differential Gear Oil Replacement
Final Gear Oil
Final Gear Oil Inspection
Final Gear Oil Replacement
Engine Coolant Level Check
Engine Coolant Replacement
Radiator
Radiator Hoses
Drive Belt Removal
Drive Belt Inspection
Drive Belt Remounting
Brakes
Front Brake Pad
Rear Brake Friction Plate Wear Limit
Rear Brake Pedal and Lever
Brake Fluid
Rear Brake Lever
Brake Fluid Level
Air Bleeding the Brake Fluid Circuit
Brake Hoses
Tires
Tire Tread Condition
Tire Pressure
Steering
Toe-Out
Suspensions
Chassis Nuts and Bolts
General Lubrication
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check
Oil Pressure Test Procedure
Low Oil Pressure
High Oil Pressure
Initial Engagement and Clutch Lock-Up Inspection
Initial Engagement Inspection
Clutch Lock-Up Inspection
Engine
Engine Components Removable with Engine in Place
Engine Left Side
Engine Right Side
Engine Center
Engine Removal
Engine Installation
Engine Disassembly
Engine Top Side
Recoil Starter and Valve Timing Inspection Plug
Cam Chain Tensioner
Cylinder Head
Cylinder
Engine Bottom Side
Generator Cover
Starter Torque Limiter
Starter Idle Gear
Gearshift
Generator
Cam Chain and Cam Chain Tensioner
Oil Pump
Balancer Shaft Drive/Driven Gear
Movable Drive Face
Movable Driven Face
Fixed Drive Face
Gear Position Switch
Clutch Housing Case
Clutch Shoe
Crankcase
Rear Output Shaft
Transfer
Engine Components Inspection and Servicing
Camshaft
Automatic Decompression
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width Inspection
Valve Seat Servicing
Initial Seat Cut
Valve Spring
Valve Reassembly
Water Bypass Union and Oil Gallery Plug
Thermostat
Cam Chain Guide
Cylinder Distortion
Cylinder Bore
Piston
Piston Diameter
Piston Ring to Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston Pin and Pin Bore
Conrod/Crankshaft
Conrod Small End I.D.
Conrod Deflection
Crankshaft Runout
PCV Hose
Clutch Wheel
Starter Clutch
Movable Drive Face and Driven Face
Movable Drive Face Disassembly
Roller and Sliding Surface
Oil Seal
Movable and Fixed Drive Face
Movable Driven Face Disassembly
O-Ring and Oil Seal
Movable Driven Face Spring
Movable and Fixed Driven Face
Transfer Disassembly
Transfer Reassembly
Gearshift Fork
Gearshift Fork-To-Groove Clearance
Gearshift Fork Groove Width
Gearshift Fork Thickness
Gearshift Cam Disassembly
Drive Train (Front and Rear Output Shaft) Construction
Front Output Shaft Removal
Front Output Shaft Installation
Rear Output Shaft Disassembly
Rear Output Shaft Reassembly
Shim Adjustment
Backlash
Tooth Contact
Final Assembly
Drive Bevel Gear Removal
Drive Bevel Gear Installation
Crankcase Bearing Inspection
Left Crankcase Bearing Removal
Left Crankcase Bearing Installation
Right Crankcase Bearing Removal
Right Crankcase Bearing Installation
General Cover Disassembly
General Cover Reassembly
Recoil Starter Disassembly
Recoil Starter Reassembly
Engine Reassembly
Oil Sump Filter
Movable Drive/Driven Face and Drive Belt
Clutch Cover
Cylinder Head Cover
Valve Timing Inspection Plug
Water Union
Starter Motor
Drive Train
Front Drive Train (Differential) Construction
Front Drive Train (Differential) Gear Case Oil Seal
Drive Bevel Gear Bearing
2WD/4WD Shifting Cam Bearing
Drive Bevel Gear Pilot Bearing
Front Drive Train (Differential) Gear Bering
Breather Rubber Case
Remounting
Left Side Shim Selection
Rear Drive Train Construction
Rear Drive Train Disassembly
Rear Drive Train Inspection
Gear Case Cover/Final Gear Case Cover Oil Seal
Gear Case Cover/Final Gear Case Cover Bearing
Pinion Gear/Pinion Gear Bearing
Gear Case Bearing
Gear Case Oil Seal
Pinion Gear Shaft Bearing and Locknut
FI System Diagnosis
Precautions in Servicing
Electrical Parts
Connector/Coupler
Fuse
Ecm/Various Sensors
Electrical Circuit Inspection Procedure
Open Circuit Check
Voltage Check
Continuity Check
Short Circuit Check (Wire Harness to Ground)
Using the Multi-Circuit Tester
Using the Tester
FI System Technical Features
Injection Time (Injection Volume)
Compensation of Injection Time (Volume)
Injection Stop Control
FI System Parts Location
FI System Wiring Diagram
User Mode
Dealer Mode
TPS Adjustment
Fail-Safe Function
FI System Troubleshooting
Customer Complain Analysis
Visual Inspection
Self-Diagnosis Reset Procedure
Use of SDS Diagnostic Procedures
Use of SDS Diagnosis Reset Procedure
Show Data When Trouble
ECM Terminal
Malfunction Code and Defective Condition
C12 CKP Sensor Circuit Malfunction
C13 IAP Sensor Circuit Malfunction
C14 TP Sensor Circuit Malfunction
C15 ECT Sensor Circuit Malfunction
C20 Diff-Lock Relay Circuit Malfunction
C21 IAT Sensor Circuit Malfunction
C23 to Sensor Circuit Malfunction
C24 Ignition Coil Circuit Malfunction
C32 Fuel Injector Circuit Malfunction
C40 ISC Valve Circuit Malfunction
Active Control Inspection (ISC RPM Control)
C41 FP Relay Circuit Malfunction
Sensors
To Sensor Inspection
To Sensor Removal and Installation
Fuel System and Throttle Body
Fuel Tank and Fuel Pump
Fuel Line Inspection
Fuel Tank Removal
Fuel Tank Inspection
Fuel Tank Installation
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Pump Removal
Fuel Filter Cleaning and Fuel Filter Inspection
Fuel Pump Installation
Fuel Tank Pressure Control (FTPC) Valve Inspection
Throttle Body Contruction
Air Cleaner Box Removal
Throttle Body Removal
Throttle Body Disassembly
Throttle Body Cleaning
Throttle Body Selection
ICS Valve Inspection
Fuel Injector Inspection
Throttle Body Reassembly
Throttle Body Installation
Air Cleaner Box Installation
TP Sensor Adjustment
Fuel Injector Removal
Fuel Injector Installation
Throttle Position Sensor (TPS) Setting
Cooling and Lubrication System
Cooling Circuit
Cooling Circuit Inspection
Radiator and Hoses
Radiator Removal
Radiator Inspection and Cleaning
Radiator Remounting
Radiator Reservoir Tank Removal/Installation
Radiator Cap Inspection
Radiator Hose Inspection
Cooling Fan Inspection
Cooling Fan Removal
Cooling Fan Remounting
Cooling Fan Thermo-Switch Removal
Cooling Fan Thermo-Switch Inspection
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Table of Contents
Troubleshooting
FI System Troubleshooting
213
Charging System Troubleshooting
389
Starter System Troubleshooting
393
Ignition System Troubleshooting
399
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This manual is also suitable for:
Lt-a700x
2005 lt-a700xk5
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