Sanyo VPC-C40 Service Manual
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Sanyo VPC-C40 Service Manual

Digital movie camera
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SERVICE MANUAL
Digital Movie Camera
Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 3
2. DISASSEMBLY ........................................................ 11
3. ELECTRICAL ADJUSTMENT .................................. 15
REGISTRATION ...................................................... 21
5. TROUBLESHOOTING GUIDE ................................. 22
6. PARTS LIST ............................................................. 23
ELECTRICAL PARTS .............................................. 23
ACCESSORIES ....................................................... 28
PACKING MATERIALS ............................................ 28
CABINET & CHASSIS PARTS 1 ............................. 30
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ...................................... C1
WARNING
This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrrying out
repair work.
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer's instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SX814/U, EX, E, GX
PRODUCT SAFETY NOTICE
FILE NO.
VPC-C40
(Product Code : 168 033 01)
(U.S.A.)
(Canada)
(Korea)
(Taiwan)
VPC-C40EX
(Product Code : 168 033 02)
(Europe)
(South America)
(China)
(Australia)
(Hong Kong)
(Russia)
(Middle East)
(Africa)
(General)
VPC-C40E
(Product Code : 168 033 03)
(U.K.)
VPC-C40GX
(Product Code : 168 033 04)
(General)
REFERENCE No. SM5310644

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  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VPC-C40 Digital Movie Camera (Product Code : 168 033 01) (U.S.A.) (Canada) (Korea) (Taiwan) VPC-C40EX (Product Code : 168 033 02) (Europe) (South America) (China) (Australia) (Hong Kong) Contents (Russia) 1. OUTLINE OF CIRCUIT DESCRIPTION ....3 (Middle East) 2.
  • Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free solder in If replacing existing solder containing lead with lead-free sol- order to help preserve the environment. der in the soldered parts of products that have been manufac- Because of this, be sure to use lead-free solder when carrying tured up until now, remove all of the existing solder at those out repair work, and never use solder containing lead.

  • Page 3: Outline Of Circuit Description

    1. OUTLINE OF CIRCUIT DESCRIPTION 1-1. CA1 CIRCUIT DESCRIPTION 1. IC Configuration IC901 (ICX488EQF) CCD imager IC905 (H driver, CDS, AGC and A/D converter) 2. IC901 (CCD imager) [Structure] Interline type CCD image sensor Image size Diagonal 6.67 mm (1/2.7 type) Pixels in total 2396 (H) x 1766 (V) Recording pixels...
  • Page 4 1-2. CP1 and VF1 CIRCUIT DESCRIPTION 1. Circuit Description 2. Outline of Operation 1-1. Digital clamp When the shutter opens, the reset signals (ASIC and CPU) The optical black section of the CCD extracts averaged val- and the serial signals (“take a picture” commands) from the ues from the subsequent data to make the black level of the 8-bit microprocessor are input and operation starts.
  • Page 5 4. Lens drive block 5. Video clip recording and playback 4-1. Focus drive 5-1. Recording The focus motor is a stepping motor which is microstep-driven The signals from the camera block are input to the ASIC where by IC951. The 4 MHz clock signal (OSCIN) of the control sig- they are processed, and the image data that is stored in the nals (3-wire serial control (SDATA, SCLK, SENAB), VD) and SDRAM of IC103 is input to the IC102 MPEG4 CODEC LSI.
  • Page 6 1-3. PWA POWER CIRCUIT DESCRIPTION 1. Outline 3. Analog System Power Output This is the main power circuit, and is comprised of the follow- +12 V (A), +3.45 V (A) and -6.0 V (A) are output. Feedback for ing blocks. the +12 V (A) is provided to the switching controller (Pin (4) of Switching controller (IC501) IC501) so that PWM control can be carried out.
  • Page 7 1-4. ST1 STROBE CIRCUIT DESCRIPTION 2. Light Emission Circuit 1. Charging Circuit When FLCLT signals are input from the ASIC expansion port, When UNREG power is supplied to the charge circuit and the the stroboscope emits light. CHG signal from microprocessor becomes High (3.3 V), the charging circuit starts operating and the main electorolytic 2-1.
  • Page 8 1-5. SY1 CIRCUIT DESCRIPTION 1. Configuration and Functions For the overall configuration of the SY1 circuit, refer to the block diagram. The SY1 circuit centers around a 8-bit microprocessor (IC301), and controls camera system condition (mode). The 8-bit microprocessor handles the following functions. 1.
  • Page 9 Camera charging completed detection TIME OUT BAT CHG I Camera charging electric current detection BAT_TMP Battery temperature detection Battery OFF detection signal input BAT_OFF/INT 0 SREQ Serial communication request signal Key matrix input (interruption) SCAN IN 6 NOT USED Microprocessor reset input RESET Clock oscillation terminal for clock (32.768 kHz) XCIN...
  • Page 10 3. Key Operaiton For details of the key operation, refer to the instruction manual. SCAN SCAN ← LEFT → RIGHT ↑ UP ↓ DOWN MENU LCD LOTATION TELE WIDE 1st SHUTTER 2nd SHUTTER CAMERA PLAY POWER ON TEST PANEL OPEN Table 5-2.

  • Page 11: Disassembly

    2. DISASSEMBLY 2-1. REMOVAL OF CABINET LEFT, CP1 BOARD AND SY1 BOARD 1. Cover battery 9. Screw 1.7 x 3 2. Five screws 1.7 x 5 10. Shield CP1 3. Three screws 1.7 x 3 11. CP1 board 4. Cabinet left 12.
  • Page 12 2-2. REMOVAL OF CABINET FRONT, ST1 BOARD AND CA1 BOARD 1. Assy lens 2. Cabinet front 3. Screw 1.7 x 4 4. Flexible PWB 5. Remove the solder. 6. ST1 board 7. Three screws 1.4 x 3.5 8. CA1 board 9.
  • Page 13 2-3. REMOVAL OF CABINET RIGHT, LCD, VF1 BOARD AND TB1 BOARD 1. Two screws 1.7 x 4 2. Spring button 3. Button LCD 4. Shield tape right 5. Two screws 1.7 x 2.5 6. Two screws 1.7 x 2 7. Assy cover joint base 8.
  • Page 14 2-4. BOARD LOCATION VF1 board CA1 board TB1 board ST1 board SY1 board CP1 board – 14 –...

  • Page 15: Electrical Adjustment

    3. ELECTRICAL ADJUSTMENT 3-4. Setup 3-1. Table for Servicing Tools 1. System requirements Windows 98 or Me or 2000 or XP Part code Ref. No. Name Number IBM R -compatible PC with pentium processor Pattern box (color viewer) VJ8-0190 CD-ROM drive VJ8-0263 Calibration software 3.5-inch high-density diskette drive...
  • Page 16 3-5. Connecting the camera to the computer 1. Line up the arrow on the cable connector with the notch on the camera's USB port. Insert the connector. 2. Locate a USB port on your computer. 3. Insert the AC adaptor’s cable to DC jack. 4.
  • Page 17 3-6. The adjustment item which in necessary in part exchange CCD Black IC501 CCD White Point And White USB storage Factory Lens Oscillation Point Defect Point Defect Language Reset information Cord Frequency Detect Detect Setting Adjustment Setting Adjustment registration Setting Adjustment In Adjustment Adjustment...
  • Page 18 DscCalDi Dsc Calibration AWB Result: Focus Result Copy AGC=187,356,525,694,863 STD_AFPOS=1168 3F_AGC=1,2 FOCUS=-5,-14,-15,-4,-71 WB=276,516,678 ADJ_PZPOS=15 CHECK=128,128,141 WB_ND=275, 515, 691 CHECK_ND=128, 128, 142 IRIS_GAIN: 52 Adjustment value determination is effectuated using the "STD IRIS_OFFSET: 153 MS=1705,2101,2378,2934 AFPOS" and "FOCUS" values. IRIS=171,156,137,116,109 If FOCUS=focus1, focus2, focus3, focus4, focus5 and the ad- justment values fulfill the conditions below, they are determined IRIS=0 as within specifications.
  • Page 19 5. CCD Black Point And White Point Defect Detect 3-8. Factory Code Setting Adjustment In Lighted 1. Check the "Factory Code" display within the Setting group. 2. For U.S.A., Canada and NTSC general area If "FC_SANYO_U" does not appear, click on the " "...
  • Page 20 3-12. Firmware uploading procedure 1. Uploading the firmware should be carried out if the version number (COMPL PWB XX-X) on the replacement circuit board is lower than the version of the distributed firmware. For XX-X, enter the name of the circuit board containing the firmware.

  • Page 21: Usb Storage Information Registration

    16.) 2. Double-click on the DscCalDi.exe. 3. Click on the Get button in the USB storage window and check the USB storage data. VID: SANYO PID: C40 Serial: Rev. : 1.00 4.

  • Page 22: Troubleshooting Guide

    5. TROUBLESHOOTING GUIDE POWER LOSS INOPERTIVE TAKING INOPERATIVE PUSH SHUTTER PUSH THE POWER BUTTON SW FOR A WHILE IC301-31, 30 CHECK UNIT IC301-42 CHECK S3002 (SCAN IN 3, 4) CONTROL PANEL, (SCAN OUT2) PULSE INPUT D3012, D3011 PULSE INPUT CL525, CL529 CHECK IC301, IC302-7 5.3 V CHECK CP1, IC531,...

  • Page 23: Parts List

    6. PARTS LIST ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID...
  • Page 24 LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION C1083 403 381 8106 CERAMIC 1U K 6.3V RB108 645 061 3647 R-NETWORK 100X2 1/16W C1084 403 381 8106 CERAMIC 1U K 6.3V RB109 645 028 0696 R-NETWORK 100X4 1/32W C1085...
  • Page 25 LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION R5024 401 224 9303 MT-GLAZE 1K JA 1/16W COMPL PWB,CA-1 SV-SX814 R5025 401 258 9102 MT-GLAZE 5.6K DC 1/16W 636 091 9723 R5026 401 267 0909 MT-GLAZE 150 DC 1/16W R5032...
  • Page 26 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION D3002 407 226 4803 DIODE BAS516 COMPL PWB,TB-1 407 208 0304 DIODE MA2S111 636 091 4025 D3010 407 227 3102 DIODE EMP11 D3011 407 227 3102 DIODE EMP11 (SWITCH) D3012 407 227 3102 DIODE EMP11 S3501 645 078 7294...
  • Page 27 LOCATION PARTS NO. DESCRIPTION R3017 401 224 8801 MT-GLAZE 100 JA 1/16W R3018 401 225 7902 MT-GLAZE 220 JA 1/16W (SWITCHES) S3001 645 053 3822 SWITCH,DETECTOR 1P-1T S3002 645 045 2857 SWITCH,PUSH, (CONNECTORS) CN141 645 069 7548 SOCKET,CARD(SD) 1(N.S.P) CN182 645 075 2056 PLUG,PWB-WIRE 10P(N.S.P) CN301...

  • Page 28: Accessories

    CABLE,DSC A/V 645 080 8463 CABLE,DSC USB 636 078 4789 ASSY,CAP LENS-SX613/J2, VPC-C40,VPC-C40EX 645 080 1846 ADAPTOR,AC-DC 645 076 0228 CORD,POWER-1.5MK,VPC-C40 ONLY 645 080 8876 CORD,POWER-1.2MK,VPC-C40E ONLY 645 036 7434 CORD,POWER-1.2MK,VPC-C40E ONLY 645 076 0235 CORD,POWER-1.5MK, VPC-C40EX,VPC-C40GX 645 057 1503 CORD,POWER-1.2MK,...

  • Page 30: Cabinet & Chassis Parts 1

    LOCATION PARTS NO. DESCRIPTION CABINET & CHASSIS PARTS 1 636 089 9766 COVER BATTERY-SX814/J 636 089 9971 HOLDER STRAP-SX814/J 636 089 9674 CABINET LEFT-SX814/J 636 089 9834 DEC GRIP FRONT-SX814/J 636 089 9841 DEC GRIP BACK-SX814/J 636 080 4289 SPACER CABI LEFT-SX718/J 636 082 4874 SPACER CABI LEFT2-SX718/J 636 076 5337...
  • Page 31 CABINET & CHASSIS PARTS 1 SX814/J Parts List 1...

  • Page 32: Cabinet & Chassis Parts 2

    LOCATION PARTS NO. DESCRIPTION CABINET & CHASSIS PARTS 2 636 080 0311 SPRING BUTTON-SX718/J 636 080 0250 HOLDER JOINT-SX718/J 636 089 9544 BUTTON LCD-SX814/J 645 079 5725 SPEAKER,8 636 089 9452 ASSY,BUTTON POWER-SX814/J 636 089 9681 CABINET RIGHT-SX814/J 636 082 4072 SPACER LENS RIGHT-SX718/J 636 076 5337 SPACER LENS-SX613/J...
  • Page 33 CABINET & CHASSIS PARTS 2 SX814/J Parts List 2...
  • Page 34 SANYO Electric Co., Ltd. Osaka, Japan Nov./’05...

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