Sanyo PLC-XR201 Service Manual
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Sanyo PLC-XR201 Service Manual

Sanyo PLC-XR201 Service Manual

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SERVICE MANUAL

Product code
Plc-xr201
1 122 485 20
(KR5AD)
1 122 486 20
(LR5AD)
1 122 486 22
(LR5CD)
Multimedia Projector
Plc-xr251
1 122 487 20
(KS5AD)
1 122 488 20
(LS5AD)
1 122 488 22
(LS5CD)
FILE NO.
Model No.
original Version
chassis No. Kr5-xr20100
Match the Chassis No. on the rating label of the projector
with the Chassis No. in the Service Manual.
If the Chassis No. in the Original Service Manual does
not match the projector's, additional Service Literature
is required. You must refer to "Notices" to the Original
Service Manual prior to the servicing.
REFERENCE NO.
Plc-xr201
Plc-xr251
U.S.A, Canada,
Europe, U.K, Asia
KS5-xr25100
SM
5111143-00

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Summary of Contents for Sanyo PLC-XR201

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. Plc-xr201 Plc-xr251 U.S.A, Canada, Europe, U.K, Asia original Version chassis No. Kr5-xr20100 KS5-xr25100 Match the Chassis No. on the rating label of the projector with the Chassis No. in the Service Manual.

  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 Scaler I/O Port Functions (PW190) ......65 Contents ................  IC Block Diagrams ............66 Safety Instructions ............3 Electrical Parts List ............71 Safety Precautions ............3 Electrical Parts Location ........... 7 Product Safety Notice ..........3 Electrical Parts List ...........

  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.

  • Page 4: Specifications

    1.0 W RMS Built-in Speaker 1 speaker, ø1.1" (8mm) Power Plc-xr201: Voltage and Power Consumption AC 100–10 V (3.3A Max. Ampere), 50/60 Hz (The U.S.A and Canada) AC 00–40 V (1.8A Max. Ampere), 50/60 Hz (Continental Europe and The U.K.) Plc-xr251: AC 100–10 V (3.5A Max.

  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projec- tor, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW601) inside of the projector to detect the internal temperature rising abnormally.

  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.

  • Page 7: Maintenance

    Maintenance cleaning the Filters Filter prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filters immediately.

  • Page 8: Attaching The Lens Cap

    Maintenance Attaching the Lens Cap When moving this projector or while not using it over an extended period of time, replace the lens cap. Attach the lens cap according to the following procedures. Thread the string through the hole on the lens cap and then tie a knot in the string to secure it in place.

  • Page 9: Lamp Replacement

    Lamp Replacement Lamp replacement WArNING: order rePlAceMeNt lAMP - For continued safety, replace with a lamp assembly of the same type. type No. PoA-lMP132 - Allow the projector to cool for at least 45 minutes before you open the Service Parts No. 610 345 2456 lamp cover.

  • Page 10: Resetting The Lamp Counter

    Lamp Replacement recommendation Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may result in internal heat build up and short lamp life. We recommend cleaning the air filter after the projection lamp is replaced. Refer to “Air Filter Cleaning”.

  • Page 11: Security Function Notice

    Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.

  • Page 12: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
  • Page 13 Mechanical Disassembly x Main Board, AV Panel and Speaker (SP901) removal 1. Remove 5 screws A (M3x8) and 3 screws B(M4x6) to remove the Right connect shield, Lamp back shield and Right shield. . Remove  screws C (T3x8) to remove the Main Board. 3.
  • Page 14 Mechanical Disassembly c optical unit, lamp A'ssy and SW902 removal 1. Remove the Lens spacer sheet-top. Remove  screws A(M3x8) to remove the Optical back shield. . Remove 3 screws B(M3x7) to remove the Lamp A'ssy. Remove 4 screws C(T3x10) to remove the Optical Unit, Remove 4 screws D(T3x8) and  screws E(T3x8) to remove the Lamp holder and Ballast socket.
  • Page 15 Mechanical Disassembly v Mounting duct and fans(FN001, FN003, FN004, FN005) removal 1. Remove the Lens spacer sheet-left, remove 3 screws A(T3x8) and  screw B(T3x1) to remove the Lamp in fan duct top and bottom. . Remove 7 screws C(T3X8) and 3 screws D(T3x1) to remove the Mounting duct top.
  • Page 16 Mechanical Disassembly b Power board, Fan(FN002) and Filter removal 1. Remove the Power board spacer sheet. . Remove  screws A(M3x8) and  screws B(M4x6) to remove the Power shield. 3. Remove the thermal switch(SW601). Remove 6 screws C(T3x8) to remove the Power board holder and the fan(FN00).

  • Page 17: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove Cabinet Top and Main Board following to the “Mechanical Disassembly”. Disassembly requires a .0mm hex wrench and a screwdriver. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
  • Page 18 Optical Parts Disassembly c Integrator lens-in disassembly Integrator Lens-In Ass'y PBS marker * Rugged surface facing to PBS Integrator lens-in Prism Beam Splitter (PBS) Integrator lens-out * Rugged surface facing to PBS Release the hook to remove the lens. Integrator lens-in Fig.3 Shield Release the hook...
  • Page 19 Optical Parts Disassembly v condenser lens Ass'y disassembly (For KS5-xr25100) (M.5x6)x Optical unit top (T3x8)x1 Condenser Lens (G) Ass'y Polarized glass (B) Ass'y *Polarized glass is not re- moved from the mounting base. Fig.4 b relay out lens disassembly M(.5x6) Relay lens Ass'y Fig.5 Relay Out lens...
  • Page 20 Optical Parts Disassembly n lcd Panel/Prism Ass’y removal (M3x10)x LCD Panel/ Prism Ass’y Fig.6-1 IMPortANt NotIce on lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass’y at once.

  • Page 21: Panel Type Check

    Optical Parts Disassembly Panel type check There are  types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
  • Page 22 Optical Parts Disassembly m locations and directions(For Kr5-xr20100) Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Dichroic mirror (B) tion and direction as shown in figure below. Dichroic mirror (G) Relay lens (IN) Mirror (R)
  • Page 23 Optical Parts Disassembly m locations and directions(For KS5-xr25100) Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Dichroic mirror (B) tion and direction as shown in figure below. Dichroic mirror (G) Relay lens (IN) Mirror (R)

  • Page 24: Adjustments

    Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts Polarized condensor Glass Glass lcd/ condenser relay (Plc-xr201) Power Main Prism Ass’y lens (out) lens (out) Board Board (Plc-xr251) Contrast Adjustment G-Contrast adjustment ❍ ●...

  • Page 25: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Remove the Main board and remove the AV panel. (Refer to Fig. 1) Adjustments require a .0mm hex wrench and a slot screwdriver. When you adjust condenser lens (OUT) or Relay lens (OUT) adjustment, you need to disconnect FPC cables of LCD panels on the main board.

  • Page 26: Contrast Adjustment

    Optical Adjustments Contrast adjustment [Before Adjustment] - Input a 100% of black raster signal. A (Fig.2) Loosen a screw on the polarized glass mounting base which you intend to adjust. Adjust the slot to obtain the darkest brightness on the screen by using a slot screwdriver.

  • Page 27: Condenser Out Lens Adjustment

    Optical Adjustments Condenser Out lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of condenser out lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.3-1 , loosen 1 screw...

  • Page 28: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...

  • Page 29: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu Select button To enter the “Service Mode”, press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button Select button Select the adjustment group no.

  • Page 30: Circuit Adjustments

    Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.

  • Page 31: Black Level Adjustment

    Electrical Adjustments 1. Panel type check and Setting 3 .Black level Adjustment * Before setting, you need to check which type of LCD 1. Enter the service mode. panel is placed on the projector according to the item . Receive the 16-step grey scale computer signal with "LCD Panel/Prism Ass'y removal"...
  • Page 32 Electrical Adjustments 4. Auto calibration adjustment [Pc] 5. Auto calibration adjustment [component] 1. Enter the service mode. 1. Enter the service mode. . Receive the 16-step grey scale computer signal with . Receive the 8 color 100% color bar 480i-component computer1 [rGB] mode.

  • Page 33: Common Center Adjustment

    Electrical Adjustments 6. Auto calibration adjustment [Video] 8. 50% White adjustment [Pc] 1. Enter the service mode. 1. Enter the service mode. . Receive the 16-step grey scale composite video sig- . Receive the 16-step grey scale computer signal with Video computer1 [rGB] nal with...
  • Page 34 Electrical Adjustments 11. White Balance adjustment [Video] 1. Enter the service mode. . Receive the 16-step grey scale composite video sig- Video nal with mode. 3. Select group no. “ ” item no. “ ” (Red) or “ ” (Blue), and change Data values respectively to make a prop- er white balance.

  • Page 35: Test Points And Locations

    Electrical Adjustments Test Points and Locations MAIN BoArd -35-...

  • Page 36: Service Adjustment Data Table

    Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial range Note Item 150 PreCoast YCbCr 480i 0 - 63 151 PostCoast YCbCr 480i 0 - 63 15 PreCoast YCbCr 575i 0 - 63 153 PostCoast YCbCr 575i 0 - 63 154 PreCoast YCbCr 480p 0 - 63 155 PostCoast YCbCr 480p 0 - 63...
  • Page 38 Electrical Adjustments Group/ Item Name Function Initial range Note Item 0 Motion Adaptive Weight <KDEINT> 0 - 55 Value 0 : Conservative <====> 4 : 1 Angle Interpolation Level 0 - 4 Aggressive  CUE Low Pass Filter Enable <CUELPFEN> 0 - 1 Group deinterlacer setting Effective only for Progressive ON-L mode.
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial range Note Item Film Detection Sensitivity 1 Video Motion Sensitivity 1 - 5 <VOFSTVT>  Video Motion Threshold Low <VOFTHRDA> 0 - 3767 Video Motion Threshold <VOFTHRDB> 0 - 3767 High 4 Global Motion Threshold <GMDTHRD>...
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial range Note Item 6 REF_GateDur 0-103 7 R-BasePos 0-15 8 G-BasePos 0-15 9 B-BasePos 0-15 30 RGB-Adjust Operation STEP=56[0<->56<->51 31 RGB-AdjLv 0-4095 <->768<->103] 3 LineR0 0-103 (MIN<-->MAX Cyclic Operation) 33 LineR1 0-103 (MIN<-->MAX Cyclic Operation) 34 LineR 0-103 (MIN<-->MAX Cyclic Operation)
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial range Note Item 95 FrontCTalkR-Start 0-55 96 FrontCTalkR-End 0-55 97 FrontCTalkG-Cent 0-047 98 FrontCTalkG-Start 0-55 99 FrontCTalkG-End 0-55 100 FrontCTalkB-Cent 0-047 101 FrontCTalkB-Start 0-55 10 FrontCTalkB-End 0-55 103 R-DCOffset-NGain 0-103 Scan Direction (Front/Rear) 104 R-DCOffset-N1 0-047 Scan Direction (Front/Rear)
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial range Note Item 164 G-DCOffset-P9 0-047 Scan Direction (Front/Rear) 165 G-DCOffset-P10 0-047 Scan Direction (Front/Rear) 166 G-DCOffset-P11 0-047 Scan Direction (Front/Rear) 167 G-DCOffset-P1 0-103 Scan Direction (Front/Rear) 168 B-DCOffset-PGain 0-103 Scan Direction (Front/Rear) 169 B-DCOffset-P1 0-047 Scan Direction (Front/Rear)
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial range Note Item 31 Output limit B 0-4095 686/374 3 CROSSTALK_COEF_R 0-103 103 33 CROSSTALK COEF_G 0-103 103 34 CROSSTALK COEF_B 0-103 103 35 LCCON_ENABLE 36 ENBY_L1 0-55 37 ENBY_H1 0-103 38 ENBY_L 0-55 39 ENBY_H 0-103...
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial range Note Item Lamp PWM PresUnlock 0-55 Lamp PWM PresPcA 0-55 Lamp PWM PresPcB 0-55 Lamp PWM 5000 0-65535 PrefHAv50Hz Lamp PWM 5000 0-65536 PrefHAv60Hz Lamp PWM PrefHUnlock 5000 0-65535 Lamp Replacement Display 51 Filter Warning Display Filter Warning Display On / Off 1: On, 0: Off...
  • Page 45 Electrical Adjustments Group/ Item Name Function Initial range Note Item Luminance Level 8 Data for Dimmer: 7 DIMMER_CTRL_LEVEL8 0-55 Dim Level 8 at the less than the Value Luminance Level 9 Data for Dimmer: 8 DIMMER_CTRL_LEVEL9 0-55 Dim Level 9 at the less than the Value Luminance Level 10 Data for Dimmer: 9 DIMMER_CTRL_LEVEL10 Dim Level 10 at the less than the...
  • Page 46 Electrical Adjustments Group/ Item Name Function Initial range Note Item 6 Not used Plc-xr201 Group Normal Ceiling HiLand- HiLand- Fan tem error Setting (Memorized) Normal Ceiling 0 Temp A Warning (High) 1 Temp B Warning (High)  Temp C Warning (High)
  • Page 47 Electrical Adjustments Group/ Item Name Function Initial range Note Item 5 Eco Fan Max 0-55 6 Eco Fan3 Min 0-55 7 Eco Fan3 Max 0-55 Plc-xr251 Group Normal Ceiling HiLand- HiLand- Fan tem error Setting (Memorized) Normal Ceiling 0 Temp A Warning (High) 1 Temp B Warning (High)  Temp C Warning (High) 3 Temp B-A Warning(High)
  • Page 48 Electrical Adjustments Group/ Item Name Function Initial range Note Item 1 Fan Initial Volt 0-55 Fan Start Voltage(0.1V)  Fan3 Initial Volt 0-55 4 Fan1 Cooling Speed Fan Voltage at Power Off (0.1V) 0-55 5 Fan Cooling Speed 0-55 6 Fan3 Cooling Speed 0-55 Cooling Time stting at Fan Mode L1 (x 8 Cooling Time L1...
  • Page 49 Electrical Adjustments Group/ Item Name Function Initial range Note Item 10 Cr Target Level Target Value of Cr Level Adj. 0-55 11 Gain Tolerance Torelance of Level Adj. 0-55 1 Delta Gain Deviation Width of Gain Value 0-55 Group Auto calibration (Ycbcr) Y - Offset Acquiring Area H-Start 0 Y-OFFSET AREA H START 0 - 1000...
  • Page 50 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group composite (PAl) composite / S-Video 1 Disp Dots 0 �� 4095  H Back Porch 0 �� 4095 3 V Back Porch 0 �� 4095 4 Disp Line 0 �� 4095 Group composite (SecAM) composite / S-Video 1 Disp Dots...
  • Page 51 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Ycbcr (720P - 50 ) 0 Total Dots 1980 0 �� 4095 * Read only 1 Disp Dots 148 0 �� 4095  H Back Porch 0 �� 4095 3 V Back Porch 0 ��...
  • Page 52 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group rGB Video (720P - 60 ) 0 Total Dots 1650 0 �� 4095 1 Disp Dots 148 0 �� 4095  H Back Porch 0 �� 4095 3 V Back Porch 0 ��...
  • Page 53 Electrical Adjustments Group/ Item Name Function Initial range Note Item Over Scan Rate (0 �� 5.5% at 0.1% 7 Over Scan 0 - 55 steps) 8 VSBEG 0 - 15 Group HdcP (1080i-50) Over Scan Rate (0 �� 5.5% at 0.1% 7 Over Scan 0 - 55 steps)

  • Page 54: Chassis Block Diagrams

    Chassis Block Diagrams chassis over view FN001 FN002 FN003 FN004 FN005 -54-...

  • Page 55: System Control

    Chassis Block Diagrams System control IC301 SCALER <PW190> -55-...

  • Page 56: Lamp Control

    Chassis Block Diagrams lamp control -56-...

  • Page 57: Audio Circuit

    Chassis Block Diagrams Audio circuit -57-...

  • Page 58: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit -58-...

  • Page 59: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN003 S16V FAN_A D3623 D3613 Q7801 FN004 IC7811 D3622 Q7813 Q7864 FN005 D3621 TPFANB Q7862 FN001 FAN_B D3628 TPFANC D3614 FN002 IC7841 FAN_C Regulator Q7842 D3626 D3644 D7802 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR LAMP...

  • Page 60: Iic Bus Control Circuit

    Chassis Block Diagrams IIc bus control circuit DSub15 -60-...

  • Page 61: Troubleshooting

    Troubleshooting Indicators and Projector condition Check the indicators for projector condition. Indicators Projector condition LAMP POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector.

  • Page 62: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.

  • Page 63: No Picture

    Troubleshooting No Picture check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC401, IC301 and peripheral circuits. No picture with Pc1 [Analog] input source Check IC4001 <Amplifier/Switch>...

  • Page 64: No Sound

    Troubleshooting No Sound Check following steps. check if the audio sig- Check IC5001 and peripheral circuit. nal is observed at pins 7 Check 5V power supply. and 15 of Ic5001. Check IC5031 and peripheral circuit. Check the Mute signal at pin 1 of IC5301. The Mute signal is output from check if the audio signal pin 67 of IC 301<Scaler>.

  • Page 65: Control Port Functions

    Control Port Functions Scaler I/o Port Functions (PW190) Port SIGNAl Port NAMe FuNctIoN deScrIPtIoN NAMe PORTD7 AUDIO_CE Aduio Control PORTC5 PW_UPDATE RXD1 RXD_MCI Network RXD PORTD6 DDC_SW TXD_PW TXD_PW Serial Control RXD PORTE3 READY_LED PORTC SDATA_PW 3-Wired Serial Control Data PORTC0 PW_NMCLR LAN control...

  • Page 66: Ic Block Diagrams

    IC Block Diagrams IC Block Diagrams ● FA5550NG <P.F. Control, IC61> ● LC87FG08A5AN6 <UART, IC9885> -66-...
  • Page 67 IC Block Diagrams ● MAX3ECPWRP <RS-3C Driver, IC3801> ● L3E06170 <D/A, S/H-LCD Driver, IC501, IC531, IC561> -67-...
  • Page 68 IC Block Diagrams ● LE5FU106BMA <Flash IC, IC8803> ● 4AA64T-I/MS <EEPROM, IC880> A0 A1 HV GENERATOR MEMORY EEPROM CONTROL CONTROL XDEC ARRAY LOGIC LOGIC PAGE LATCHES YDEC SENSE AMP R/W CONTROL -68-...
  • Page 69 IC Block Diagrams ● PW190 <Scaler, IC301> ● MR4010 <Power OSC, IC631> -69-...
  • Page 70 IC Block Diagrams ● PIC18F67J60<LAN CONTROL,IC8801> ● FA7703 <DC-DC Converter, IC7811> -70-...

  • Page 71: Electrical Parts List

    KR5-XR20100, KS5-XR25100 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.

  • Page 72: Electrical Parts Location

    KR5-XR20100, KS5-XR25100 Electrical Parts List Electrical Parts Location ● Assemblied Boards A1000 Main Board A2300 R/C Board A901 Ballast Board A2200 Power Board ● Out Of Circuit Board FN003 FN005 Cooling Fan Cooling Fan SP901 Speaker SW902 FN004 Lamp Cover SW Cooling Fan FN001 Cooling Fan...

  • Page 73: Electrical Parts List

    KR5-XR20100, KS5-XR25100 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description Q5033 406 021 7804 TR 2SC4617 ASSEMBLED BOARDS Q5035 405 221 7914 TR HN1C01FE-Y Q5061 405 221 7914...
  • Page 74 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C1431 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C1006 303 453 8917 CERAMIC...
  • Page 75 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C342 303 453 8917 CERAMIC 0.1U K C317 303 453 8917 CERAMIC...
  • Page 76 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 403 478 5912 CERAMIC 1U K 303 433 1112 CERAMIC 1U K C3536 303 381 5316 ELECT 100U M C363 403 455 1012 CERAMIC 1U K 303 369 3211 ELECT 100U M...
  • Page 77 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 282 5118 CERAMIC 470P K 303 453 8610 CERAMIC 0.1U K C3857 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K...
  • Page 78 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description C5038 303 454 0613 CERAMIC 0.01U K 303 453 8610 CERAMIC 0.1U K C5039 303 454 0613 CERAMIC 0.01U K 303 409 3426 CERAMIC 0.1U K C504 303 453 8917 CERAMIC...
  • Page 79 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V C5621 303 383 5215 CERAMIC 4.7U K 6.3V C5844 403 455 1012 CERAMIC 1U K C5623...
  • Page 80 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 387 5310 ELECT 47U M 6.3V C8830 303 453 7019 CERAMIC 33P J C843 303 454 0613 CERAMIC 0.01U K 303 453 9617 CERAMIC 33P J C844 303 453 8511...
  • Page 81 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description R1069 301 225 3818 MT-GLAZE 1.5K JA 1/16W R344 301 225 1814 MT-GLAZE 47 JA 1/16W R1070 301 263 7420 MT-GLAZE 75 JA 1/16W R345 301 225 1814 MT-GLAZE 47 JA 1/16W...
  • Page 82 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description R4014 301 225 1210 MT-GLAZE 4.7K JA 1/16W R5318 301 225 1210 MT-GLAZE 4.7K JA 1/16W R4016 301 225 1210 MT-GLAZE 4.7K JA 1/16W R5346 301 226 2414 MT-GLAZE 560 JA 1/16W...
  • Page 83 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description R6823 301 224 9019 MT-GLAZE 10K JA 1/16W R848 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R6842 301 229 3913 MT-GLAZE 180 JA 1/16W R851 301 224 9316 MT-GLAZE 1K JA 1/16W...
  • Page 84 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description R9917 301 224 9019 MT-GLAZE 10K JA 1/16W L307 652 002 8524 INDUCTOR 220 OHM R9918 301 224 9019 MT-GLAZE 10K JA 1/16W L308 652 002 8524 INDUCTOR 220 OHM RB312 945 037 0831...
  • Page 85 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description D1003 307 205 5216 DIODE RB521S-30-TE61 307 149 0810 DIODE 1SS355-TE-17 D1004 307 205 5216 DIODE RB521S-30-TE61 D6851 307 163 0414 DIODE 1SS352-(TPH3) D2025 307 163 0414 DIODE 1SS352-(TPH3) 307 149 0810 DIODE 1SS355-TE-17...
  • Page 86 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S RESISTOR Q643 305 217 6600 TR 2SK3934 R601 301 242 3914 MT-GLAZE 240K JA 1/2W Q651 305 134 5928 TR 2SA1037AK-T146-R...
  • Page 87 KR5-XR20100, KS5-XR25100 Electrical Parts List Key No. Part No. description Key No. Part No. description 307 149 0810 DIODE 1SS355-TE-17 ACCESSORIES D631 307 163 0414 DIODE 1SS352-(TPH3) 307 149 0810 DIODE 1SS355-TE-17 OWNER'S MANUAL D632 307 247 8827 DIODE RF101L2S 610 343 6456 CD-ROM(PJ NW MANAGER) 307 190 4119...

  • Page 88: Mechanical Parts List

    KR5-XR0100, KS5-XR51000 Mechanical Parts List Cabinet Parts Location -88-...

  • Page 89: Optical Parts Location

    KR5-XR0100, KS5-XR51000 Mechanical Parts List Optical Parts Location Integrator Lens (Integrator-Out) (Integrator-In) Condenser Lens-Out (Condense-out) -89-...
  • Page 90 KR5-XR0100, KS5-XR51000 Mechanical Parts List Ass'y Condenser In Lens (For KR5-XR0100) l03-G l03-B Ass'y Condenser In Lens (For KS5-XR5100) l03-G l02-B -90-...
  • Page 91 KR5-XR0100, KS5-XR51000 Mechanical Parts List Relay Lens-Out (Relay-out) Projection Lens (Projection) -91-...
  • Page 92 KR5-XR0100, KS5-XR51000 Mechanical Parts List Prism/LCD Panel Assy (Prism/LCD panel Ass'y) -9-...
  • Page 93 KR5-XR0100, KS5-XR51000 Mechanical Parts List In the Optical Unit (For KR5-XR0100) Marker comes this Marker side up Marker comes this side up l03-r -93-...
  • Page 94 KR5-XR0100, KS5-XR51000 Mechanical Parts List In the Optical Unit (For KS5-XR5100) Marker comes this Marker side up l03-B Marker comes this side up l02-r l03-r -94-...

  • Page 95: Mechanical Parts List

    KR5-XR20100, KS5-XR251000 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description For KR5-XR20100 For KS5-XR25100 CABINET PARTS CABINET PARTS 610 345 0049 ASSY,ADJ-KR5AC 610 345 0049 ASSY,ADJ-KR5AC 610 346 5432 CAB BTM-KR5AC 610 346 5432 CAB BTM-KR5AC 610 346 8082 CABINET TOP SERVICE-KR5AD 610 346 8082 CABINET TOP SERVICE-KR5AD...
  • Page 96 SANYO Electric Co., Ltd. (KR5AD, KS5AD) September 2009 DC 200 Printed in Japan...

  • Page 97: Diagrams & Drawings

    KS5-XR25100 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. Kr5-xr20100,KS5- xr25100, models Plc-xr201,Plc-xr251.File with the service manual No. SM5111143-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 98: Parts Description And Reading In Schematic Diagram

    KR5-XR0100,KS5-XR5100 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/ D J 10K B the parts description by the following code table. .
  • Page 99 KR5-XR0100,KS5-XR5100 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● Ic...

  • Page 100: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
  • Page 101 Schematic Diagrams PROJECTION LENS L610 DB611 POWER C611 D10XB60 POWER FACTOR CORRECTION 1000KK LAMP DB611H1 L611 1000NH Z20051--- DB611_2B DB611H3 DB611H2 DB611H4 BALLAST L612 DB611_2A D611 L613 PTH611 DB611_1A DB611_1B L26B5370N FML-G16S DHXAVB003 8YDX3R0 380V LP900 C612 Q611 L612H1 L612H2 K6D_1A 1000KK 2SK2698...
  • Page 102 C1004 16KK0.1MN TO IC301 P3 K10A BJ11B0380N R1035 :16KK0.1AYH L1002 1/16GJ47A Q1001 :16KK0.1AXH K10A_6 F34DG407G TXXLBB013P K10A_1 SOG1 SC1001 R1001 R1040 C1008 1/16GJ1.5KA 16KK0.1MN K10A_2 1/3GJ75 R1101 :16KK0.1AYH 1/16GJ100A :16KK0.1AXH L1012 R1036 K10A_3 1/16GJ47A Q1002 F34DG407G RGB/ TXXLBB013P K10A_13 SC1011 K10A_9 R1111 YCbCr/...
  • Page 103 OIPTION RESISTOR S3.3VD_PW S3.3VD_PW See the parts list R395 A[17] MODEL_OPTION R396 A[16] S3.3VD_PW A[15] R801 BYTE 1/16GJ10KA A[14] A[1] A[13] D[15] DQ15/A-1 A[12] D[7] D[0] D[8] S3.3VD_PW A[11] D[14] D[1] D[9] DQ14 A[10] D[6] D[2] D[10] See the parts list A[9] D[13] D[3]...
  • Page 104 EXHAUST FN005 FN004 FN003 EXHAUST SIDE SIDE POWER B-PNL G-PNL R-PNL LAMP FN001 FN002 J10EG J10EG J10EG 035G 035G 035G J10EG036G J10EG037G K6G_3 K6S_3 K6E_3 K6S_1 K6K_1 K6K_3 K6P_3 S3.3-->3.3V_ALL L3627 3.3V_ALL L3623 L3622 L3BE221PG L3BE221PG L3BE221PG C5098 FAN_A L3630 R6879 L3626 FAN_C...
  • Page 105 R G B COMMON 3.3VGAM IC9883 R410 R426 TO IC561 (S&H) R427 RESET_DG C428 K401 3.3VGAM R424 1/16GJ 4.7KA GAMMA CONT10 R404 RB437 SHCLKR1 R1JA4704G R472 1/16GZ0A IRM_RST C425 R406 1/16GZ0A SDATA SDATA_PW R407 1/16GZ0A SCLK FROM IC301 P3 SCLK_PW R408 1/16GZ0A SCS_PW...
  • Page 106 <FROM:IC1423> <FROM:IC301> (UPC324) (PW190) (BLUE) IC592 PQ20WZ11P S16V D591 D592 1SS352G 1SS352G R593 P_FAIL 1/10GZ0.0 15V_PNL 15.5V_PNL C596 R596 C597 C598 R594 25KK10BB 25KK0.1MT RGG1002DTHANL 25KK0.1MT 1/10GZ0.0 L501 B_LCCOM L26B3470G R3503 C599 R599 3.3V 1/16GJ1KA 25KK10BB R597 ON_150V C507 C509 RGG1801DTHANL 6.3KK10BA C3506...
  • Page 107 K8802 J10XF050G 3.3V_LAN C8832 KK0.01MN 3.3V_LAN R8822 R8809 R8817 1/16GJ100A NMCLR R8831 3.3V_LAN 1/16GJ10KA D8801 R8810 R8823 1/16GZ0A R8818 SML-210YTLG R8811 R8819 R8824 1/16GZ0A IPRST R8850 R8832 R9895 R8816 R8820 R8825 1/8GZ000 1/16GJ330A 1/10GF2.2KC R8863 R8826 TPOUT+ C8810 TPOUT- 16KK0.1MN ;16KK0.1AYH C8811 ;16KK0.1AXH...
  • Page 108 NO DATA SCH_KR5AC...
  • Page 109 Printed Wiring Board Diagrams PoWer (SIde:A) ! cAutIoN This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing PTH611H2 MAIN 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides C604 L601H1 PTH611H1...
  • Page 110 MAIN (SIde:A) LAMP BALLAST FN001 SP901 UNIT FN00 D6835 PB10 D6842 D6841 IC531 C3508 L3501 R537 C3543 RB533 C3541 C3503 TP531E R546 C3502 L2895 L2896 C536 C531 C3563 Q6845 C533 L2897 L2898 TP35R L2899 C556 D3626 C548 L5848 R2898 C586 C5842 C539 C578...
  • Page 111 MAIN (SIde:B) “K9D” R5821 C5822 R5823 R5713 C5823 R5824 C5821 L5701 Q9642 R9647 R9649 D9601 L5703 R9644 R568 Q5702 C9642 R9648 R567 C544 R3502 R9646 Q9644 C3588 R3503 C577 C546 R9631 R5708 C588 C3512 C3587 C9631 C574 C3586 C558 C5032 R5707 R9632 C3584...
  • Page 112 NO DATA PCB_KR5AC...

This manual is also suitable for:

Plc-xr251

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