Mechanical components ......................... 16 System components with non-hot-plug HDD ....................20 System components with hot-plug HDD ..................... 22 HP Contact Information........................... 25 Before You Contact HP ........................... 25 Connectors, Switches, and LEDs......................27 Connectors and components ........................27 Front panel components ........................27 Rear panel components ........................
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Diagnostic tools and setup utilities ......................75 BIOS software ............................75 BIOS setup utility............................ 75 Accessing the BIOS setup utility ....................... 75 Navigating through the setup utility ..................... 76 Setup utility menu bar ........................78 BIOS update ............................84 Clear CMOS............................85 Power-On Self-Test (POST)........................
If during the diagnosis period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship that part directly to you for replacement. There are two categories of CSR parts: •...
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Centre d'assistance technique HP. Dans les documents envoyés avec la pièce de rechange CSR, HP précise s'il est nécessaire de lui retourner la pièce défectueuse. Si c'est le cas, vous devez le faire dans le délai indiqué, généralement cinq (5) jours ouvrés. La pièce et sa documentation doivent être retournées dans l'emballage fourni.
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In caso di necessità si può richiedere l'assistenza telefonica di un addetto del centro di supporto tecnico HP. Nel materiale fornito con una parte di ricambio CSR, HP specifica se il cliente deve restituire dei componenti. Qualora sia richiesta la resa ad HP del componente difettoso, lo si deve spedire ad HP entro un determinato periodo di tempo, generalmente cinque (5) giorni lavorativi.
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Flexibilität beim Austausch defekter Bauteile zu ermöglichen. Wenn HP (oder ein HP Servicepartner) bei der Diagnose feststellt, dass das Produkt mithilfe eines CSR-Teils repariert werden kann, sendet Ihnen HP dieses Bauteil zum Austausch direkt zu. CSR-Teile werden in zwei Kategorien unterteilt: •...
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HP podrá cobrarle por el de sustitución. En el caso de todas sustituciones que lleve a cabo el cliente, HP se hará cargo de todos los gastos de envío y devolución de componentes y escogerá la empresa de transporte que se utilice para dicho servicio.
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Optioneel: Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product.
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CSR de reposição se a peça com defeito deve ser devolvida à HP. Nos casos em que isso for necessário, é preciso enviar a peça com defeito à HP dentro do período determinado, normalmente cinco (5) dias úteis. A peça com defeito deve ser enviada com a documentação correspondente no material de transporte fornecido.
Illustrated parts catalog Mechanical components Table 1 Mechanical components spare parts list Item Description Spare part Customer self number repair Top cover 454347-001 Mandatory Hard drive cage Mandatory a. DL16x NHP 4HDD Cage 462421-001 b. DL16x Hot Plug 4HDD Cage 462422-001 Plastic &...
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Optional—Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.
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No: No—Algunos componentes no están diseñados para que puedan ser reparados por el usuario. Para que el usuario haga valer su garantía, HP pone como condición que un proveedor de servicios autorizado realice la sustitución de estos componentes. Dichos componentes se identifican con la palabra “No”...
System components with non-hot-plug HDD Table 2 System components spare parts list Item Description Spare Part Customer Self Number Repair Backplane two bays SAS/SATA hard drive 452340-001 Mandatory Cable assy USB 454366-001 Mandatory Cable SATA 250mm 452333-001 Mandatory Cable IDE ODD 454356-001 Mandatory Non-hot-plug SATA hard drive...
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Table 2 System components spare parts list Item Description Spare Part Customer Self Number Repair Quad-Core Intel(r) Xeon(r) processor E5405 (2.00GHz, 80W, 457876-001 Optional 1333MHz FSB) Quad-Core Intel(r) Xeon(r) processor E5430 (2.66GHz, 80W, 457877-001 Optional 1333MHz FSB) Quad-Core Intel(r) Xeon(r) processor X5472 (3.00GHz, 120W, 457880-001 Optional 1600MHz FSB)
System components with hot-plug HDD Table 3 System components spare parts list Item Description Spare Part Customer Self Number Repair Backplane two bays SAS/SATA hard drive 452340-001 Mandatory Cable assy USB 454366-001 Mandatory Cable SAS hard drive 457874-001 Mandatory Cable IDE ODD 454356-001 Mandatory Optical disk drive (ODD)
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Optional—Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.
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Mandatory: Obligatoire—Pièces pour lesquelles la réparation par le client est obligatoire. Si vous demandez à HP de remplacer ces pièces, les coûts de déplacement et main d'œuvre du service vous seront facturés. Optional: Facultatif—Pièces pour lesquelles la réparation par le client est facultative. Ces pièces sont également conçues pour permettre au client d'effectuer lui-même la réparation.
Optional: Opcional—Peças cujo reparo feito pelo cliente é opcional. Essas peças também são projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou não a cobrança de taxa adicional, dependendo do tipo de serviço de garantia destinado ao produto.
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• Applicable error messages • Add-on boards or hardware model number and serial number • Third-party hardware or software model number • Operating system type and revision level Illustrated parts catalog 26...
This chapter contains illustrations and tables identifying and describing the connectors, switches, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL160 G5p server. Connectors and components Front panel components...
Serial port (teal) Full Height/Full length expansion slot T10/T15 wrench Thumbscrew for PCI cage UID LED button VGA port HP LO100i management LAN port USB 2.0 ports GbE LAN port for NIC1/Management PS/2 keyboard port (purple) Connectors, Switches, and LEDs 28...
System board components Figure 3 System board components Designator Description Top: PS/2 mouse port Bottom: PS/2 keyboard port Top: LAN port 2 Bottom: LAN port 1 Top: USB 2.0 port Bottom: USB 2.0 port Management port Top: Serial port Bottom: VGA port UID LED/button NMI jumper PCIe slot (PCIe-x16 link with x16 slot)
Designator Description P141 Power connector for backplane 18-pin front panel port 5-pin system fan 6 header PATA ODD Connector SATA SATA1,2,3,4 connector Front USB 2.0 cable header 5-pin system fan 5 header 5-pin system fan 4 header CPU 1 Processor 2 socket 5-pin system fan 3 header CPU0 Processor 1 socket...
LED indicators This section contains illustration and descriptions of internal and external status LED indicators located on the: • Front panel • Rear panel • System board These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server.
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Power LED indicator The power status of the server is indicated by the bicolor LED on the front panel. Figure 5 Power LED Indicator location Table 5 Power/system health LED indicator status Component Status Description Power/system health LED indicator Steady green The server is operating normally.
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Hard drive activity LED indicator The status of hard drives installed in the server is indicated by the drive activity LED indicator located on the front panel of the server. Figure 6 Drive activity LED indicator Table 6 Hard drive activity LED indicator status Item LED indicator Status...
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Table 6 Hard drive activity LED indicator status Item LED indicator Status Description Flashing green during a • The drive is currently performing an I/O drive activity (if command activity. is outstanding continually • The drive is a member of a RAID volume. the indicator is forced to •...
Rear panel LED indicators The LAN port on the rear panel has two LED indicators that allow monitoring of network activity. Figure 7 LAN/LED indicators location Table 7 LAN/LED indicator states Item Component Status Description LAN activity status LED indicator Flashing green Ongoing network data activity.
System board LED indicator The system board contains one LED indicator for use during troubleshooting operations. Figure 8 System board LED indicator Table 8 System board LED indicator Item Component Status Description LED indicator Green System state show Connectors, Switches, and LEDs 36...
Removal and replacement procedures This chapter provides subassembly/module-level removal and replacement procedures for the HP ProLiant DL160 G5p server. Review the specifications of a new component before installing it to make sure it is compatible with the server. When you integrate new components into the system, record its model and serial number, and any other pertinent information for future reference.
Pre-Installation procedure Perform the steps below before you open the server or before you remove or replace any component. WARNING: Failure to properly turn off the server before you open the server or before your start installing/ removing components may cause serious damage as well as bodily harm. Turn off the server and all the peripherals connected to it.
• Do not route the power cord where it can be walked on or pinched by items placed against it. Pay particular attention to the plug, electrical outlet, and the point where the cord extends from the server. WARNING: To reduce the risk of personal injury from hot surfaces, allow the drives and the internal system components to cool before touching them.
Powering down the server The server does not completely power down when the power button on the front panel is pressed. The button toggles between On and Standby. The standby position removes power from most electronics and the drives, but some internal circuitry remains active. To completely remove all power from the system, disconnect all power cords from the server.
Figure 9 Removing the Top Cover To reinstall the top cover: Align the top cover to the chassis and then slide it towards the front panel to position it into place. Once the cover is attached to the chassis, tighten the captive screw on the rear panel with a T-15 screwdriver.
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Figure 11 Removing the Top Middle Cover To reinstall the top middle cover: Align the top middle cover to the chassis. Fasten the four screws (one on each side of the chassis and two on the top middle cover) to securing the top middle cover to the chassis.
Drives The server supports up to five drive bays – four drive bays for 3.5-inch hard disks drive and one drive bay for optical disk drive. Cable management Always follow good cable management practices when working inside the computer. • Keep cables away from major heat sources like the heat sink.
Cable connections The following table provides information about switching power supply cable connector labels. Table 9 Cable connections Cable Cable Designator Switching Power Supply System board 24-pin power connector Switching Power Supply System board 8-pin power connector Switching Power Supply System board 4-pin power connector Switching Power Supply Backplane...
Drive bay configuration The server supports a maximum of five drive bays – four bays for 3.5-inch hard disk drives and one drive bay for an optical media drive. Figure 14 System drive bays Item Description Optical Media Device Bay 3.5 Inch Hard Disk Drive Bays (four) The HDD bays support both non-hot-plug and hot-plug SATA drives, as well as hot-plug SAS drives.
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Figure 15 DVD/CDRW-ROM location Pre-installation Procedure Turn off the server and all the peripherals connected to it. Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly. Remove unit from rack and place on a flat surface. Remove the top cover.
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To install the optical drive: Slide the optical drive assembly into the chassis. Installing the optical drive Figure 17 Remove the top middle cover and connect the IDE data and power cables to their corresponding connectors on the optical drive Figure 18 Connecting the cables To remove the optical drive: Remove the top middle cover and then unplug the ODD cable and the power cable.
Figure 19 Removing the optical drive IMPORTANT: If you removed an optical drive without plans of installing a new one, you must reinstall the blank to maintain proper system airflow. Hard drives The drive bays on the front panel can accommodate up to four hard drives. You can install either SAS hard drives or SATA hard drives in the server.
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Item Description SAS/SATA hard drive SAS/SATA hard drive To install a hard drive: Pull the hard drive shield out of the chassis. Figure 21 Removing the hot-plug hard drive blank IMPORTANT: Do not discard the hard drive blank. If the drive is removed in the future, you must reinstall the hard drive blank to maintain proper system airflow.
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Figure 22 Installing the hot-plug hard drive assembly To remove hard drive: Press the hard disk carrier button to release the ejector lever. Use the HDD carrier latch to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage. Pull the hard drive assembly out of the drive bay.
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Figure 24 Installing the non-hot-plug hard drive disk into the carrier Figure 25 Fastening the non-hot-plug hard drive disk to the carrier To install a non-hot-plug hard drive in the server: Remove the hard drive blank from front of system if installed. Push the hard drive assembly into the drive bay until it stops.
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Figure 26 Installing the non-hot-plug hard drive assembly To remove the non-hot-plug hard drive: Loosen the screw with the T-15 wrench provided. Pull the hard drive assembly out of the drive bay. Figure 27 Removing the non-hot-plug hard drive assembly To remove a non-hot-plug hard drive disk from the carrier: Loosen the four screws on the carrier (two on each side).
Figure 28 Removing the non-hot-plug hard drive assembly SAS/SATA HDD backplane The following figures show the front and back side of the backplane. Figure 29 Backplane connectors (component side) Item Description Screw Holes LED indicators Headers for Hard Drive Removal and replacement procedures 53...
Figure 30 Backplane connectors (solder side) Item Description Header for backplane aligns to backplane inter-connection SATA Signal Cable Connector SGPIO header PSOC F/W programming header 4- pin power connector WARNING: Ensure that the system is powered off and all power sources have been disconnected from the server.
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Figure 31 Removing the hot-plug hard drives Remove the top cover. Remove the top middle cover. Remove the backplane. Remove all cables including optical drive cables. Remove the two screws that secure the backplane to the hard drive cage. Pull the backplane up and out to release it from the hard drive cage. Figure 32 Removing the backplane To install the backplane: Orient the backplane so that the notches on the board align with the hook on the drive cage and...
System board configuration Processor HP ProLiant DL160 G5p Server supports dual and quad core processors. If a single CPU is installed, then use socket 0.When two processors are used, the server supports boot functions through the processor installed in processor socket 0.However, if processor 0 fails, the system can’t boot up, and if processor 1 fails, the system will automatically boots from processor 0 and provides a processor failure message.
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Figure 34 Processor locations Item Description Processor 1 Processor 0 WARNING: To reduce the risk of personal injury from hot surfaces, allow the heat sink and the processor to cool before touching them. NOTE: Before installing the processor, remove the air baffle. To remove the air baffle: Gently rock the air baffle up.
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Figure 35 Removing the air baffle To remove the heat sink: Loosen the four mounting pins. Lift the heat sink away from the system board. CAUTION: Place heat sink down in an upright position with the thermal patch facing upward. Do not let the thermal patch touch the work surface.
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Apply the thermal grease compound to the CPU contact surface, to brush a thin coat to cram the gap. Neither too thick nor too thin. CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server. Apply all the grease to the top of the processor in one of the following patterns to insure even distribution.
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Figure 38 The bottom of the heat sink CAUTION: Never touch the bottom of the processor; any contaminant could prevent the mounting pads from making contact with the socket. CAUTION: Applying too much grease creates a gap between the contact surfaces, significantly reducing the ability of the heat sink to draw out heat.
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Installing the processor CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL160 G5p server. To install the heat sink: Properly align the heat sink mounting pins to the system board mounting holes.
Figure 41 Installing the air baffle Memory The following guidelines must be followed when memory modules are added or replaced: Supports FBD DDR2 DIMMs using 1GB, 2GB, 4GB, or 8GB DDR2 DRAMs. Memory speed of 667 or 800 MHz DDR2 FBD is supported. •...
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Figure 42 DIMM slots NOTE: Before installing the memory, remove the air baffle first, for detailed procedure, refer to the ‘ Processor’ section in this chapter. To remove memory module: Completely open the holding clips securing the module. Gently pull the memory module upward to remove it from the slot. Figure 43 Removing a memory module CAUTION: Place the memory module on a static-dissipating work surface or inside of an anti-static bag.
Figure 44 Installing a memory module CAUTION: The memory slots are structured to ensure proper installation. If you insert a memory module but it does not fit easily into the slot, you may have inserted it incorrectly. Double-check the orientation of the module and reinsert. If the holding clips do not close, the module is not inserted correctly.
PCI riser card expansion slot The PCI Express riser card attached to the PCI cage converts the functionality of the system board expansion slot to the slot positioned at a 90° angle from the system board. Figure 46 PCIe riser card slots location •...
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Figure 48 Removing the PCI cage Installing PCIe riser board The system supports up PCIe riser board. Use only HP supported expansion board that meets the following specifications: To remove the PCIe Riser card: Loosen the two screws securing the riser card to the PCI cage.
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Figure 50 Installing the PCIe riser card To remove the slot cover: Loosen the screw(s) that secure(s) the slot cover(s) to the chassis. Remove the slot cover(s) on the PCI cage. CAUTION: Do not discard the slot cover. If the expansion board is removed in the future, the slot cover must be reinstalled to maintain proper cooling.
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Figure 52 Installing the PCI card To reinstall the PCI cage: Installing the PCI riser card into the system. Align the PCI card with the open expansion slot. Press the PCI card straight down into the expansion slot on the system board. Align the PCI cage to the system board expansion slot, and then press it down to ensure full connection to the system board.
Figure 54 System battery location WARNING: Note the following reminders when replacing the system battery: • Replace the battery with the same type as the battery recommended by HP. Use of another battery may present a risk of fire or explosion.
Figure 55 Replacing the battery System board removal and replacement procedure To remove the system board: Remove the top cover. Loosen the nine screws that secure the system board to the chassis. Slide the system board back, up and out of the chassis. Remove the system board from the chassis.
Figure 57 Installing the system board Power supply unit (PSU) Located on the rear panel of the server power supply is a 1200-watt hot-plug PSU with PFC (power factor correction) function. Figure 58 Hot-plug power supply unit To remove the hot-plug power supply: Disconnect the power cable connecting the hot-plug power supply and the mother board.
Slide the hot-plug power supply out of the power supply bay. Figure 59 Removing the hot-plug power supply To replace the hot-plug power supply: Align the hot-plug power supply cage connector with the open slot of power supply, and slide the hot-plug power supply into the power supply bay until it snaps into place.
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Figure 61 System fan connections Device number Connector System fan 1 P23 on the system board System fan 2 P25 on the system board System fan 3 P21 on the system board System fan 4 P19 on the system board System fan 5 P18 on the system board System fan 6...
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Figure 62 Removing the system fan To replace the system fan: Put the fan cable through the system fan bracket. Secure the cable with the cable clip on the chassis. Hold the system fan and press the system fan into the fan bracket. Connect the fan cable to its corresponding board connector.
If the server is already turned on, save your data and exit all open applications, then restart the server. When the HP logo is displayed during POST, press F10 into BIOS Setup Utility. If you fail to press F10 when display HP logo, you can also press F10 when prompt “Press F10 for ROM- BASED SETUP UTIUTY”.
Navigating through the setup utility Use the keys listed in the legend bar on the right of the Setup screen to navigate through the various menu and submenu screens of the Setup Utility. Table 11 lists these legend keys and their respective functions.
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Figure 64 Setup utility general help screen Press F1 to get the general help message box. Diagnostic tools and setup utilities 77...
Setup utility menu bar The BIOS Setup Utility provides a menu bar with the menu selections. The menu bar choices are described in the topics below. Main menu Figure 65 Main menu of the BIOS setup utility Use this menu to set the system time and date, and configure the following items: •...
Advanced menu Figure 66 Advanced menu of the BIOS setup utility WARNING: Incorrect settings may cause the server to malfunction. To correct the settings, press F9 key to restore the default settings. • CPU Configuration --- Configure and view the current CPU configuration and settings. •...
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Figure 67 IPMI submenu of the BIOS setup utility If use low voltage CPU and no PCI full length/full height slot populated, the 6 fan is nonsensical. Diagnostic tools and setup utilities 80...
Boot menu Figure 68 Boot menu of the BIOS setup utility Use this menu to configure the boot priority. Set boot device priority. By default, the server searches for boot devices in the following order: CD/DVD Drives. Removable Devices. Hard Disk Drives. Network Drives.
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Security menu Figure 69 Security menu of the BIOS setup utility 1 Diagnostic tools and setup utilities 82...
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Figure 70 Security menu of the BIOS setup utility 2 Use this menu to configure the following items: • Administrator Password --- Display if an administrator password is Set or Not. • Change Administrator Password --- Allows you to access and change all settings in the Setup Utility.
Exit menu Figure 71 Exit menu of the BIOS setup utility Use this menu to save changes or discard changes. When you save and exit, the server reboots. • Save Changes and Exit --- Save the changes you have made and exit the BIOS Setup Utility. (You can also press F10 key.) •...
POST. The number of tests displayed depends on the configuration of the server. During POST you can: • Press ESC to skip the HP logo and go to POST boot progress display system summary screen • Press F10 to access the Setup Utility •...
The following is an example of a POST error message: 012 --- CMOS Date/Time not set Table 12 lists the most common POST error messages with corresponding troubleshooting recommendation. HP recommends that you correct the error, even if the server appears to boot successfully. Table 12...
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Table 12 POST Error Messages Error-Code Error Message Description / Corrective Action Primary Slave Hard Disk The IDE/ATAPI device configured as Primary Slave could not Error be properly initialized by the BIOS. This message is typically displayed when the BIOS is trying to detect and configure IDE/ATAPI devices in POST.
Table 12 POST Error Messages Error-Code Error Message Description / Corrective Action Operating system cannot be located on any of the Operating system not found boot drives. Verify that the priority boot drive has power and that the IDE cable is connected properly. Verify that the desired boot drive has power Verify that the IDE cable is securely plugged into the respective system board connectors.
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• All memory modules are properly installed. • If you have installed a PCI accessory board, verify that the board is firmly seated and any switches or jumpers on the board are properly set. Refer to the documentation provided with the accessory board.
Physical and operating specifications This chapter provides physical and operating specifications for the HP ProLiant DL160 G5p server. Specifications include: System unit Table 13 Hardware Specifications Item Components Processor socket Intel FC-LGA6 with 771 lands Series Processor support Inte Xeon processor 5100/5300 series, Harpertown and Wolfdale- DP processors.
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Table 14 Physical Dimensions Item Description System board platform ATX (Advanced Technology Extended) System board dimension 12’’ x 13.5’’ Server dimensions Rack 448W * 43H * 698.7D (mm) Server weight Basic Configuration ( excludes keyboard and monitor): 19 kg Table 15 Environmental Specifications Item Description...
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Table 16 Non-Hot-Plug Power Supply Specifications Item Description Power supply output power: Rated steady state power 650W Maximum peak power Temperature range: Operating to +50 Shipping –40 to +70 Relative humidity: Operating 5% to 95% relative humidity, non-condensing. Non-operating 5% to 95% relative humidity, non-condensing Table 17 Hot-Plug Power Supply Specifications Item...
Index Drive bay configuration, 45 drives AC power back plane, 53 power-down procedures, 40 cable connections, 44 air duck cable management, 43 installing, 60 drive bay configuration, 45 removing, 57 hard drives, 48 AMIBIOS Setup Utility optical media drive, 45 BIOS settings loss, 68 electric shock back plane, 53...