ABB ACS280 Manuals

Manuals and User Guides for ABB ACS280. We have 3 ABB ACS280 manuals available for free PDF download: Firmware Manual, Hardware Manual, Quick Installation And Start-Up Manual

ABB ACS280 Firmware Manual (430 pages)

Coldplate drives

Brand: ABB | Category: Industrial Equipment | Size: 7.34 MB

Table of Contents
5
Introduction to the Manual
11
What this Chapter Contains
11
Applicability
11
Safety Instructions
11
Target Audience
12
Terms and Abbreviations
13
Related Manuals
14
Cybersecurity Disclaimer
14
Control Panel
15
What this Chapter Contains
15
Control Panel Options
15
Start-Up, ID Run and Use
17
What this Chapter Contains
17
Start up the Drive
17
Do the Identification (ID) Run
18
Background Information
18
ID Run Steps
19
Default Control Connection
21
Contents
21
ABB Standard Connection
21
Default Control Connections
22
Program Features
25
What this Chapter Contains
25
Local and External Control Locations
26
Local Control
26
External Control
27
Operating Modes of the Drive
28
Speed Control Mode
28
Torque Control Mode
29
Frequency Control Mode
29
Special Control Modes
29
Settings and Diagnostics
30
Drive Configuration and Programming
30
Programming Via Parameters
30
Adaptive Programming
31
Control Interfaces
34
Programmable Analog Inputs
34
Programmable Analog Outputs
34
Programmable Digital Inputs and Outputs
34
Programmable Relay Outputs
35
Fieldbus Control
35
Motor Control
35
Motor Types
35
Motor Identification
35
Scalar Motor Control
36
Vector Control
37
Reference Ramping
37
Constant Speeds/Frequencies
38
Critical Speeds/Frequencies
38
Frequency Reference Selection
38
Frequency Reference Modification
38
Speed Controller Autotune
39
Rush Control
43
Jogging
43
Autophasing
46
Speed Control Performance Figures
47
Torque Control Performance Figures
47
User Load Curve
48
U/F Ratio
49
Flux Braking
50
DC Magnetization
51
Energy Optimization
53
Switching Frequency
53
Speed Compensated Stop
54
Application Control
55
Control Connection
55
Process PID Control
55
PID Trim Function
58
Mechanical Brake Control
65
DC Voltage Control
69
Overvoltage Control
69
Undervoltage Control (Power Loss Ride-Through)
69
Voltage Control and Trip Limits
70
Settings and Diagnostics
72
Safety and Protections
73
Fixed/Standard Protections
73
Emergency Stop
73
Motor Thermal Protection
74
Automatic Fault Resets
77
Other Programmable Protection Functions
77
Diagnostics
80
Fault and Warning Messages, Data Logging
80
Signal Supervision
80
Energy Saving Calculators
80
Load Analyzer
81
Miscellaneous
83
Backup and Restore
83
User Parameter Sets
83
Data Storage Parameters
84
Parameter Checksum Calculation
84
Motor Potentiometer
85
Speed Reference Source Selection I
91
Speed Reference Source Selection II
91

ABB ACS280 Hardware Manual (144 pages)

Coldplate drives

Brand: ABB | Category: DC Drives | Size: 31.51 MB

Table of Contents
5
Safety Instructions
11
Contents of this Chapter
11
Use of Warnings and Notes
11
General Safety in Installation, Start-Up and Maintenance
12
Electrical Safety in Installation, Start-Up and Maintenance
14
Electrical Safety Precautions
14
Additional Instructions and Notes
15
Printed Circuit Boards
15
Grounding
16
General Safety in Operation
17
Additional Instructions for Permanent Magnet Motor Drives
17
Safety in Installation, Start-Up, Maintenance
17
Safety in Operation
18
Introduction to the Manual
19
Contents of this Chapter
19
Applicability
19
Target Audience
19
Purpose of the Manual
19
Categorization by Frame Size
19
Quick Installation and Commissioning Flowchart
20
Terms and Abbreviations
21
Related Documents
22
Manuals on Internet
22
Operation Principle and Hardware Description
23
Contents of this Chapter
23
Operation Principle
24
Simplified Main Circuit Diagram
24
Product Variants
24
Layout
25
Frame Sizes R1
25
Frame Sizes R2
26
Control Connections
27
Frame Size R1 and R2
27
Control Panel Options
28
Drive Labels
28
Model Information Label
28
Type Designation Label
29
Type Designation Key
29
Control Panel
30
Mechanical Installation
31
Contents of this Chapter
31
Installation Alternatives
31
Examining the Installation Site
32
Required Tools
32
Unpacking the Delivery
33
Planning the Cooling of the Drive
34
Design the External Heatsink
35
Installing the Drive
36
Guidelines for Planning the Electrical Installation
39
Contents of this Chapter
39
Limitation of Liability
39
North America
39
Selecting the Main Supply Disconnecting Device
39
Selecting the Main Contactor
40
Examining the Compatibility of the Motor and Drive
40
Selecting the Power Cables
40
General Guidelines
40
Typical Power Cable Sizes
41
Power Cable Types
41
Preferred Power Cable Types
41
Alternate Power Cable Types
42
Not Allowed Power Cable Types
43
Additional Guidelines - North America
43
Metal Conduit
44
Power Cable Shield
44
Grounding
45
Selecting the Control Cables
45
Shielding
45
Signals in Separate Cables
46
Signals that Can be Run in the same Cable
46
Relay Cable
46
Control Panel to Drive Cable
46
PC Tool Cable
46
Routing the Cables
46
General Guidelines - IEC
46
General Guidelines - North America
47
Continuous Motor Cable Shield/Conduit and Metal Enclosure for Equipment on the Motor Cable
48
Separate Control Cable Ducts
49
Implementing Short-Circuit and Thermal Overload Protection
49
Protecting the Drive and Input Power Cable in Short-Circuits
49
Protecting the Motor and Motor Cable in Short-Circuits
49
Protecting the Drive, and the Input Power and Motor Cables against Thermal Overload
50
Protecting the Motor against Thermal Overload
50
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
50
Implementing Motor Temperature Sensor Connection
51
Protecting the Drive against Ground Faults
51
Residual Current Device Compatibility
51
Implementing the Emergency Stop Function
52
Implementing the Safe Torque off Function
52
Using a Safety Switch between the Drive and the Motor
52
Implementing the Control of a Contactor between Drive and Motor
52
Protecting the Contacts of Relay Outputs
53
Electrical Installation
55
Contents of this Chapter
55
Warnings
55
Required Tools
55
Measuring the Insulation
56
Measuring the Insulation Resistance of the Drive
56
Measuring the Insulation Resistance of the Input Power Cable
56
Measuring the Insulation Resistance of the Motor and Motor Cable
56
Grouding System Compatibility Check
57
EMC Filter
57
When to Disconnect the EMC Filter
57
Disconnecting the EMC Filter
58
Guidelines for Installing the Drive to a TT System
59
Identifying the Grounding System of the Electrical Power Network
59
Connecting the Power Cables
61
Connection Diagram
61
Connection Procedure
62
Connecting the Control Cables
63
Default I/O Connection Diagram (ABB Standard Macro)
64
Control Cable Connection Procedure
64
Additional Information on the Control Connections
66
Connecting EIA-485 Fieldbus Cable to the Drive
66
PNP Configuration for Digital Inputs
67
Connection Examples of Two-Wire and Three-Wire Sensors
67
Safe Torque off
68
Connecting a PC
68
Installation Checklist
69
Contents of this Chapter
69
Checklist
69
Maintenance
73
Contents of this Chapter
73
Maintenance Intervals
73
Description of Symbols
73
Recommended Maintenance Intervals after Start-Up
74
Replacing the Cooling Fans
74
Replacing the Cooling Fan
75
Capacitors
76
Reforming the Capacitors
77
Technical Data
79
Contents of this Chapter
79
Ratings
79
IEC Ratings
79
UL (NEC) Ratings
80
Definitions
81
Sizing
82
Output Derating
82
Altitude Derating
82
Switching Frequency Derating
82
Fuses
84
Gg Fuses (IEC)
84
Gr or Ar -Type Fuses (IEC)
85
UL Fuses (UL(NEC))
85
Alternate Short-Circuit Protection
86
Miniature Circuit Breakers (IEC)
86
Miniature Circuit Breakers (UL)
87
Dimensions and Weights
89
Free Space Requirements
90
Losses, Cooling Data and Noise
90
Terminal Data for the Power Cables
91
Typical Power Cable Sizes
93
Terminal Data for the Control Cables
94
Electrical Power Network Specification
94
Motor Connection Data
95
Motor Cable Length
95
Operational Functionality and Motor Cable Length
95
EMC Compatibility and Motor Cable Length
96
Control Connection Data
96
Brake Resistor Connection Data
97
Energy Efficiency Data (Ecodesign)
98
Degrees of Protection
98
Ambient Conditions
98
Materials
99
Disposal
99
Applicable Standards
100
Markings
100
Compliance with en 61800-3
101
Definitions
101
Category C1
102
Category C2
102
Category C3
102
Category C4
103
UL Checklist
104
Compliance with the European Machinery Directive
105
Disclaimers
105
Generic Disclaimer
105
Cyber Security Disclaimer
105
Dimension Drawings
107
Contents of this Chapter
107
Frame R1
108
Frame R2
109
Resistor Braking
111
Contents of this Chapter
111
Safety
111
Operation Principle
111
Selecting the Brake Resistor
111
Reference Brake Resistors
113
Definitions
113
Selecting and Routing the Brake Resistor Cables
113
Minimizing Electromagnetic Interference
114
Maximum Cable Length
114
Selecting the Installation Location for the Brake Resistors
114
Protecting the System in Brake Circuit Fault Situations
114
Protecting the System in Cable and Brake Resistor Short-Circuit Situations
114
Protecting the System against Thermal Overload
115
Mechanical and Electrical Installation of Brake Resistor
116
Mechanical Installation
116
Electrical Installation
116
Measuring the Insulation
116
Connecting Power Cables
116
Connection the Control Cables
116
Start-Up
116
The Safe Torque off Function
119
Contents of this Chapter
119
Description
119
Compliance with the European Machinery Directive and the UK Supply of Machinery (Safety) Regulations
120
Wiring
121
Connection Principle
121
Single ACS280 Drive, Internal Power Supply
121
Single ACS280 Drive, External Power Supply
122
Wiring Examples
123
Single ACS280 Drive, Internal Power Supply
123
Single ACS280 Drive, External Power Supply
123
Multiple ACS280 Drives, Internal Power Supply
124
Multiple ACS280 Drives, External Power Supply
125
Activation Switch
125
Cable Types and Lengths
126
Grounding of Protective Shields
126
Operation Principle
127
Start-Up Including Validation Test
128
Competence
128
Validation Test Reports
128
Validation Test Procedure
128
Use
130
Maintenance
132
Competence
132
Fault Tracing
133
Safety Data
134
Terms and Abbreviations
136
TÜV Certificate
137
Declarations of Conformity
138
Further Information
143

ABB ACS280 Quick Installation And Start-Up Manual (2 pages)

Cold-Plate drives

Brand: ABB | Category: Industrial Equipment | Size: 3.53 MB

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