ABB ACS530-04 Manuals

Manuals and User Guides for ABB ACS530-04. We have 1 ABB ACS530-04 manual available for free PDF download: Hardware Manual

ABB ACS530-04 Hardware Manual

ABB ACS530-04 Hardware Manual (180 pages)

drive modules

Brand: ABB | Category: Controller | Size: 24.69 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
2 Introduction to the Manual

21
3 Operation Principle and Hardware Description

27
- Contents of this Chapter
  27
- Product Overview
  27
- Layout
  28
- Overview of Power and Control Connections
  32
  - Control Connection Terminals
    33
- Type Designation Label
  34
- Type Designation Key
  34
4 Guidelines for Planning the Cabinet Installation

37
5 Guidelines for Planning the Electrical Installation

51
6 Installation Instructions

69
7 Installation Example of Drive Module with IP20 Shrouds (Option +B051)

93
8 Installation Checklist

99
- Contents of this Chapter
  99
9 Start-Up

103
- Contents of this Chapter
  103
- Start-Up Procedure
  103
10 Fault Tracing

105
- Contents of this Chapter
  105
- Warning and Fault Messages
  105
11 Maintenance

107
- Contents of this Chapter
  107
- Maintenance Intervals
  107
- Cabinet
  108
  - Cleaning the Interior of the Cabinet
    108
- Heatsink
  109
  - Cleaning the Interior of the Heatsink
    109
- Fans
  110
  - Replacing the Circuit Board Compartment Cooling Fan
    110
  - Replacing the Main Cooling Fans
    111
- Replacing the Drive Module
  112
- Capacitors
  113
  - Reforming the Capacitors
    113
- Control Panel
  114
  - Cleaning the Control Panel
    114
  - Replacing the Battery in the Assistant Control Panel
    114
12 Technical Data

117
- Contents of this Chapter
  117
- Ratings
  117
  - IEC Ratings
    117
  - Output Derating
    118
- Fuses (IEC)
  119
- Dimensions, Weights and Free Space Requirements
  119
- Losses, Cooling Data and Noise
  120
- Terminal and Lead-Through Data for the Power Cables
  120
- Terminal Data for the Control Cables
  120
- Electrical Power Network Specification
  121
- Motor Connection Data
  121
- DC Connection Data
  121
- Control Unit (CCU-24) Connection Data
  121
- Control Panel Type
  123
- Efficiency (EU Ecodesign)
  123
- Degree of Protection
  123
- Ambient Conditions
  124
- CE Marking
  125
  - Compliance with the European Low Voltage Directive
    125
- Materials
  125
- Applicable Standards
  125
  - Compliance with the European EMC Directive
    126
  - Compliance with the European Rohs Directive
    126
- Compliance with the European Machinery Directive
  126
- Compliance with en 61800-3:2004
  126
  - Definitions
    126
  - Category C3
    127
  - Category C4
    127
- China Rohs Marking
  128
- WEEE Marking
  128
- Cybersecurity Disclaimer
  128
- Disclaimer
  128
13 Dimension Drawings

129
- Contents of this Chapter
  129
- R10 Standard Configuration
  130
- R10 with Options +E208+0H354+H356+0H370+0H371
  131
- R10 with Option +B051
  132
- R11 Standard Configuration
  133
- R11 with Options +E208+0H354+H356+0H370+0H371
  134
- R11 with Option +B051
  135
- Air Baffles for the Drive Module with Option +B051
  136
14 Example Circuit Diagram

137
- Contents of this Chapter
  137
15 Safe Torque off Function

139
- Contents of this Chapter
  139
- Description
  139
  - Compliance with the European Machinery Directive
    140
- Wiring
  140
  - Activation Switch
    141
  - Cable Types and Lengths
    141
  - Grounding of Protective Shields
    141
  - Single Drive (Internal Power Supply)
    141
  - Single Drive (External +24 V DC Power Supply)
    142
  - Dual-Channel Connection
    142
  - Single-Channel Connection
    143
  - Wiring Examples
    143
  - Multiple Drives (Internal Power Supply)
    145
  - Multiple Drives (External Power Supply)
    146
- Operation Principle
  147
- Start-Up Including Acceptance Test
  147
  - Competence
    147
  - Acceptance Test Reports
    147
  - Acceptance Test Procedure
    147
- Use
  148
- Maintenance
  149
  - Competence
    150
- Fault Tracing
  150
- Safety Data
  150
  - Declaration of Conformity
    152
16 Optional I/O Extension Modules

153
- Contents of this Chapter
  153
- CHDI-01 115/230 V Digital Input Extension Module
  153
  - Safety Instructions
    153
  - Hardware Description
    153
    
    Product Overview
    153
    
    Layout
    154
  - Mechanical Installation
    154
    
    Necessary Tools and Instructions
    154
    
    Unpacking and Checking the Delivery
    154
    
    Installing the Module
    154
  - Electrical Installation
    155
    
    Warnings
    155
    
    Terminal Designations
    155
    
    Wiring
    155
  - Start-Up
    156
    
    Setting the Parameters
    156
  - Diagnostics
    156
    
    Faults and Warning Messages
    156
    
    Leds
    157
  - Technical Data
    157
    
    Dimension Drawing
    157
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  159
  - Safety Instructions
    159
  - Hardware Description
    159
    
    Product Overview
    159
    
    Layout
    160
  - Mechanical Installation
    160
    
    Necessary Tools and Instructions
    160
    
    Unpacking and Checking the Delivery
    160
    
    Installing the Module
    160
  - Electrical Installation
    161
    
    Warnings
    161
    
    Necessary Tools and Instructions
    161
    
    Terminal Designations
    161
    
    General Cabling Instructions
    161
    
    Wiring
    161
  - Start-Up
    163
    
    Setting the Parameters
    163
  - Diagnostics
    163
    
    Faults and Warning Messages
    163
    
    Leds
    164
  - Technical Data
    164
    
    Dimension Drawing
    164
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  166
  - Safety Instructions
    166
  - Hardware Description
    166
    
    Product Overview
    166
    
    Layout
    167
  - Mechanical Installation
    167
    
    Unpacking and Checking the Delivery
    167
    
    Installing the Module
    167
  - Electrical Installation
    168
    
    Warnings
    168
    
    Terminal Designations
    168
    
    General Cabling Instructions
    168
    
    Wiring
    168
  - Start-Up
    169
    
    Setting the Parameters
    169
  - Diagnostics
    170
    
    Faults and Warning Messages
    170
    
    Leds
    170
  - Technical Data
    170
- CPTC-02 ATEX-Certified Thermistor Protection Module, (External 24 V AC/DC and Isolated PTC Interface)
  172
17 Du/Dt Filters

173
- Contents of this Chapter
  173
  - When Is Du/Dt Filter Needed
    173
  - Selection Table
    173
  - Ordering Codes
    173
  - Description, Installation and Technical Data of the FOCH Filters
    173
18 Step-By-Step Drawings for an Installation Example of Drive Module with Options

179
Further Information

179
- Product and Service Inquiries
  179
- Product Training
  179
- Providing Feedback on ABB Manuals
  179
- Document Library on the Internet
  179

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