ABB ACS580-07 Manuals

ABB ACS580-07 Manuals

Manuals and User Guides for ABB ACS580-07. We have 3 ABB ACS580-07 manuals available for free PDF download: Hardware Manual, User Manual

ABB ACS580-07 Hardware Manual

ABB ACS580-07 Hardware Manual (288 pages)

Brand: ABB | Category: DC Drives | Size: 35.41 MB

Table of Contents

Table of Contents
5
Table of Contents
7
1 Safety Instructions

15
2 Introduction to the Manual

27
3 Operation Principle and Hardware Description

31
4 Mechanical Installation

51
- Contents of this Chapter
  51
- Examining the Installation Site
  51
- Necessary Tools
  52
- Moving and Unpacking the Drive
  53
  - Unpacking the Transport Package
    55
  - Checking the Delivery
    55
  - Lifting the Cabinet
    56
  - Moving the Cabinet after Unpacking
    57
    
    Moving on Rollers
    57
    
    Final Placement
    58
- Attaching the Cabinet to the Floor and Wall or Roof
  58
  - General Rules
    58
  - Attaching Methods
    59
    
    Alternative 1 - Clamping
    59
    
    Alternative 2 - Using the Holes Inside the Cabinet
    60
- Miscellaneous
  60
  - Cable Duct in the Floor below the Cabinet
    60
  - Arc Welding
    60
5 Guidelines for Planning the Electrical Installation

63
6 Electrical Installation

87
7 Control Unit

115
8 Installation Checklist of the Drive

129
- Contents of this Chapter
  129
- Checklist
  129
9 Start-Up

131
- Contents of this Chapter
  131
- Start-Up Procedure
  131
10 Fault Tracing

133
- Contents of this Chapter
  133
- Warning and Fault Messages
  133
11 Maintenance

135
12 Technical Data

171
- Contents of this Chapter
  171
- Ratings
  171
  - NEC Ratings
    172
  - Definitions
    173
- Output Derating
  173
- Fuses (IEC)
  176
- Fuses (UL)
  177
- Fuses for Branch Circuit Protection
  178
- Dimensions and Weights
  179
- Free Space Requirements
  179
- Maximum Allowed Plinth Height for the Extraction/Installation Ramp
  180
- Typical Power Cable Sizes
  180
- Losses, Cooling Data and Noise
  181
- Terminal and Entry Data for the Power Cables
  182
  - IEC - Standard Configuration
    182
  - IEC - with Option +E205
    182
  - US - Standard Configuration
    182
  - US - with Option +E205
    183
- Connection Drawings
  184
- Terminal and Connection Data for Auxiliary Control Circuits
  210
- Electrical Power Network Specification
  211
- Motor Connection Data
  211
- Control Unit Connection Data
  211
- Efficiency
  211
- Protection Classes
  212
- Ambient Conditions
  213
- Auxiliary Circuit Power Consumption
  213
- Materials
  214
- Applicable Standards
  215
- Markings
  216
- CE Marking
  216
  - Compliance with the European Low Voltage Directive
    216
  - Compliance with the European EMC Directive
    216
  - Compliance with the European Machinery Directive
    216
    
    Declaration of Conformity
    217
  - Compliance with the en 61800-3:2004
    219
    
    Definitions
    219
    
    Category C2
    219
    
    Category C3
    219
    
    Category C4
    219
- UL Marking
  220
- Disclaimers
  222
  - Generic Disclaimer
    222
  - Cybersecurity Disclaimer
    222
13 Dimension Drawings

223
14 The Safe Torque off Function

243
- Contents of this Chapter
  243
- Description
  243
  - Compliance with the European Machinery Directive
    244
- Wiring
  245
  - Connection Principle
    245
    
    Connection with Internal Power Supply
    245
    
    Connection with External Power Supply
    246
  - Wiring Examples
    246
    
    Wiring with Internal Power Supply
    246
    
    Wiring with External Power Supply
    247
  - Activation Switch
    247
  - Cable Types and Lengths
    247
  - Grounding of Protective Shields
    248
- Operation Principle
  249
- Start-Up Including Acceptance Test
  250
  - Competence
    250
  - Acceptance Test Reports
    250
  - Acceptance Test Procedure
    250
- Use
  252
- Maintenance
  253
  - Competence
    253
- Fault Tracing
  254
- Safety Data
  255
  - Abbreviations
    255
  - Declaration of Conformity
    257
  - TÜV Certificate
    258
15 Optional I/O Extension Modules

259
- Contents of this Chapter
  259
- CBAI-01 Bipolar Analog IO Extension Module
  259
  - Hardware Description
    259
    
    Product Overview
    259
    
    Layout
    260
  - Mechanical Installation
    260
    
    Necessary Tools and Instructions
    260
    
    Unpacking and Checking the Delivery
    260
    
    Installing the Module
    260
  - Electrical Installation
    261
    
    Necessary Tools and Instructions
    261
    
    Terminal Designations
    261
    
    General Cabling Instructions
    261
    
    Wiring
    261
  - Start-Up
    263
    
    Setting the Parameters
    263
  - Diagnostics
    263
    
    Leds
    263
  - Technical Data
    264
    
    Dimension Drawing
    264
- CHDI-01 115/230 V Digital Input Extension Module
  266
  - Hardware Description
    266
    
    Product Overview
    266
    
    Layout
    266
  - Mechanical Installation
    266
    
    Necessary Tools and Instructions
    266
    
    Unpacking and Checking the Delivery
    266
    
    Installing the Module
    267
  - Electrical Installation
    267
    
    Necessary Tools and Instructions
    267
    
    Terminal Designations
    267
    
    General Cabling Instructions
    268
    
    Wiring
    268
  - Start-Up
    268
    
    Setting the Parameters
    268
  - Diagnostics
    270
    
    Faults and Warning Messages
    270
    
    Leds
    270
  - Technical Data
    270
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  272
  - Hardware Description
    272
    
    Product Overview
    272
    
    Layout
    272
  - Mechanical Installation
    273
    
    Necessary Tools and Instructions
    273
    
    Unpacking and Checking the Delivery
    273
    
    Installing the Module
    273
  - Electrical Installation
    273
    
    Terminal Designations
    273
    
    General Cabling Instructions
    274
    
    Wiring
    274
  - Start-Up
    275
    
    Setting the Parameters
    275
  - Diagnostics
    277
    
    Faults and Warning Messages
    277
    
    Leds
    277
  - Technical Data
    278
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  280
  - Hardware Description
    280
    
    Product Overview
    280
    
    Layout
    281
  - Mechanical Installation
    281
    
    Necessary Tools and Instructions
    281
    
    Unpacking and Checking the Delivery
    281
    
    Installing the Module
    282
  - Electrical Installation
    282
    
    Necessary Tools and Instructions
    282
    
    Terminal Designations
    282
    
    General Cabling Instructions
    282
    
    Wiring
    283
  - Start-Up
    284
    
    Setting the Parameters
    284
  - Diagnostics
    284
    
    Faults and Warning Messages
    284
    
    Leds
    284
  - Technical Data
    284
- CPTC-02 ATEX-Certified Thermistor Protection Module (External 24 V AC/DC and Isolated PTC Interface)
  286

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ABB ACS580-07 Hardware Manual

ABB ACS580-07 Hardware Manual (256 pages)

General purpose drives

Brand: ABB | Category: DC Drives | Size: 34.53 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
2 Introduction to the Manual

21
3 Operation Principle and Hardware Description

25
4 Mechanical Installation

45
- Contents of this Chapter
  45
- Examining the Installation Site
  45
- Necessary Tools
  46
- Moving and Unpacking the Drive
  46
  - Unpacking the Transport Package
    48
  - Checking the Delivery
    48
  - Lifting the Cabinet
    49
  - Moving the Cabinet after Unpacking
    50
    
    Moving on Rollers
    50
    
    Final Placement
    51
- Attaching the Cabinet to the Floor and Wall or Roof
  51
  - General Rules
    51
  - Attaching Methods
    52
    
    Alternative 1 - Clamping
    52
    
    Alternative 2 - Using the Holes Inside the Cabinet
    53
- Miscellaneous
  53
  - Cable Duct in the Floor below the Cabinet
    53
  - Arc Welding
    53
5 Guidelines for Planning the Electrical Installation

55
6 Electrical Installation

71
7 Control Unit

93
8 Installation Checklist

107
- Contents of this Chapter
  107
- Checklist
  107
9 Start-Up

109
- Contents of this Chapter
  109
- Start-Up Procedure
  109
10 Fault Tracing

111
- Contents of this Chapter
  111
- Warning and Fault Messages
  111
11 Maintenance

113
12 Technical Data

149
- Contents of this Chapter
  149
- Ratings
  149
  - NEC Ratings
    150
  - Definitions
    151
- Output Derating
  151
- Fuses (IEC)
  154
- Fuses (UL)
  154
- Fuses for Branch Circuit Protection
  156
- Dimensions and Weights
  157
- Free Space Requirements
  157
- Maximum Allowed Plinth Height for the Extraction/Installation Ramp
  158
- Typical Power Cable Sizes
  158
- Losses, Cooling Data and Noise
  159
- Terminal and Entry Data for the Power Cables
  160
  - IEC - Standard Configuration
    160
  - IEC - with Option +E205
    160
  - US - Standard Configuration
    160
  - US - with Option +E205
    161
- Connection Drawings
  162
- Terminal and Connection Data for Auxiliary Control Circuits
  188
- Electrical Power Network Specification
  189
- Motor Connection Data
  189
- Control Unit Connection Data
  189
- Efficiency
  189
- Protection Classes
  190
- Ambient Conditions
  191
- Auxiliary Circuit Power Consumption
  192
- Materials
  192
- Applicable Standards
  193
- CE Marking
  193
  - Compliance with the European Low Voltage Directive
    194
  - Compliance with the European EMC Directive
    194
  - Compliance with the European Machinery Directive
    194
    
    Declaration of Conformity
    195
  - Compliance with the en 61800-3:2004
    197
    
    Definitions
    197
    
    Category C2
    197
    
    Category C3
    197
    
    Category C4
    197
- UL Marking
  198
- RCM Marking
  199
- EAC (Eurasian Conformity) Marking
  199
- China Rohs Marking
  199
- Disclaimers
  200
  - Generic Disclaimer
    200
  - Cybersecurity Disclaimer
    200
13 Dimension Drawings

201
14 Safe Torque off Function

221
- Contents of this Chapter
  221
- Description
  221
  - Compliance with the European Machinery Directive
    222
- Wiring
  222
  - Activation Switch
    222
  - Cable Types and Lengths
    222
  - Grounding of Protective Shields
    223
  - Single Drive (Internal Power Supply)
    223
    
    Dual-Channel Connection
    223
    
    Single-Channel Connection
    224
  - Single Drive (External +24 V DC Power Supply)
    225
  - Wiring Examples
    225
  - Multiple Drives (Internal Power Supply)
    227
  - Multiple Drives (External Power Supply)
    228
- Operation Principle
  228
- Start-Up Including Acceptance Test
  229
  - Competence
    229
  - Acceptance Test Reports
    229
  - Acceptance Test Procedure
    229
- Use
  230
- Maintenance
  231
  - Competence
    232
- Fault Tracing
  232
- Safety Data (SIL, PL)
  232
  - Abbreviations
    233
15 Optional I/O Extension Modules

235
- Contents of this Chapter
  235
- CHDI-01 115/230 V Digital Input Extension Module
  235
  - Hardware Description
    235
    
    Product Overview
    235
    
    Layout
    236
  - Mechanical Installation
    236
    
    Necessary Tools and Instructions
    236
    
    Unpacking and Checking the Delivery
    236
    
    Installing the Module
    236
  - Electrical Installation
    237
    
    Necessary Tools and Instructions
    237
    
    Terminal Designations
    237
    
    General Cabling Instructions
    238
    
    Wiring
    238
  - Start-Up
    238
    
    Setting the Parameters
    238
  - Diagnostics
    239
    
    Faults and Warning Messages
    239
    
    Leds
    239
  - Technical Data
    239
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  241
  - Hardware Description
    241
    
    Product Overview
    241
    
    Layout
    241
  - Mechanical Installation
    242
    
    Necessary Tools and Instructions
    242
    
    Unpacking and Checking the Delivery
    242
    
    Installing the Module
    242
  - Electrical Installation
    242
    
    Terminal Designations
    242
    
    General Cabling Instructions
    243
    
    Wiring
    243
  - Start-Up
    244
    
    Setting the Parameters
    244
  - Diagnostics
    245
    
    Faults and Warning Messages
    245
    
    Leds
    245
  - Technical Data
    245
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  248
  - Hardware Description
    248
    
    Product Overview
    248
    
    Layout
    248
  - Mechanical Installation
    249
    
    Necessary Tools and Instructions
    249
    
    Unpacking and Checking the Delivery
    249
    
    Installing the Module
    249
  - Electrical Installation
    249
    
    Terminal Designations
    249
    
    General Cabling Instructions
    250
    
    Wiring
    250
  - Start-Up
    251
    
    Setting the Parameters
    251
  - Diagnostics
    251
    
    Faults and Warning Messages
    251
    
    Leds
    251
  - Technical Data
    252
- CPTC-02 ATEX-Certified Thermistor Protection Module
  253

ABB ACS580-07 User Manual

ABB ACS580-07 User Manual (36 pages)

Emergency stop, stop category 0 (option +Q951)

Brand: ABB | Category: Controller | Size: 0.61 MB

Table of Contents

List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Related Documents
  8
- Abbreviations
  8
- Exclusion of Liability
  9
- Quick Reference Guide for Implementing a Safety System
  10
2 Option Description and Instructions

11
- Contents this Chapter
  11
- Overview
  11
- Operation Principle
  12
- Fault Reaction Function
  16
- Parameter Settings
  16
- Hardware Settings
  17
- Wiring
  17
- Start-Up and Acceptance Test
  18
- Use of the Safety Function
  20
  - Activating
    20
  - Resetting
    20
- Emergency Stop Indications
  20
- Fault Tracing
  20
- Maintenance
  21
  - Proof Test Interval
    21
  - Competence
    21
  - Residual Risk
    21
  - Intentional Misuse
    22
  - Decommissioning
    22
- Safety Data
  23
- General Rules, Notes and Definitions
  31
- Related Standards and Directives
  33
  - Compliance with the European Machinery Directive
    33
Further Information

35

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