ABB ACS860 Manuals

Manuals and User Guides for ABB ACS860. We have 1 ABB ACS860 manual available for free PDF download: Firmware Manual

ABB ACS860 Firmware Manual

ABB ACS860 Firmware Manual (438 pages)

primary control program

Brand: ABB | Category: DC Drives | Size: 3.65 MB

Table of Contents

Table of Contents

5
- Introduction to the Manual
  
  11
  - What this Chapter Contains
    11
  - Applicability
    11
  - Safety Instructions
    11
  - Target Audience
    11
  - Contents of the Manual
    12
  - Related Documents
    12
  - Terms and Abbreviations
    13
  - Cybersecurity Disclaimer
    16
- Using the Control Panel
  
  17
- Control Locations and Operating Modes
  
  19
  - What this Chapter Contains
    19
  - Local Control Vs. External Control
    20
    
    Local Control
    20
    
    External Control
    21
  - Operating Modes of the Drive
    22
    
    Speed Control Mode
    23
    
    Torque Control Mode
    23
    
    Frequency Control Mode
    23
    
    Special Control Modes
    23
- Program Features
  
  25
  - What this Chapter Contains
    25
  - Drive Configuration and Programming
    26
    
    Programming Via Parameters
    26
    
    Adaptive Programming
    27
  - Control Interfaces
    28
    
    Programmable Analog Inputs
    28
    
    Programmable Analog Outputs
    28
    
    Programmable Digital Inputs and Outputs
    28
    
    Programmable Relay Outputs
    28
    
    Fieldbus Control
    29
    
    Master/Follower Functionality
    30
    
    External Controller Interface
    34
  - Motor Control
    36
    
    Vector Control
    36
    
    Reference Ramping
    36
    
    Constant Speeds/Frequencies
    37
    
    Critical Speeds/Frequencies
    37
    
    Speed Controller Autotune
    38
    
    Oscillation Damping
    41
    
    Resonance Frequency Elimination
    42
    
    Rush Control
    42
    
    Encoder Support
    43
    
    Jogging
    47
    
    Scalar Motor Control
    50
    
    Flux Braking
    51
    
    DC Magnetization
    52
  - Application Control
    55
    
    Application Macros
    55
    
    Motor Potentiometer
    56
    
    Mechanical Brake Control
    57
  - DC Voltage Control
    62
    
    Overvoltage Control
    62
    
    Undervoltage Control (Power Loss Ride-Through)
    62
    
    Voltage Control and Trip Limits
    63
    
    Brake Chopper
    64
  - Safety and Protections
    65
    
    Emergency Stop
    65
    
    Motor Thermal Protection
    65
    
    Automatic Fault Resets
    68
    
    Other Programmable Protection Functions
    69
  - Diagnostics
    71
    
    Fault and Warning Messages, Data Logging
    71
    
    Signal Supervision
    71
    
    Maintenance Timers and Counters
    71
    
    Energy Saving Calculators
    72
    
    Load Analyzer
    72
  - Miscellaneous
    74
    
    User Parameter Sets
    74
    
    Parameter Checksum Calculation
    74
    
    User Lock
    75
    
    Data Storage Parameters
    75
    
    Reduced Run Function
    76
    
    Du/Dt Filter Support
    77
- Application Macros
  
  79
- Parameters
  
  91
  - What this Chapter Contains
    91
  - Terms and Abbreviations
    92
Parameters 93 Summary of Parameter Groups

93
- Summary of Parameter Groups
  93
- Parameter Listing
  95
  - Actual Values
    95
  - Input References
    98
  - Warnings and Faults
    99
  - Diagnostics
    101
  - Control and Status Words
    102
  - System Info
    110
  - Standard DI, RO
    113
  - Standard DIO, FI, FO
    119
  - Standard AI
    124
  - Standard AO
    128
  - Operation Mode
    132
  - Start/Stop/Direction
    134
  - Start/Stop Mode
    143
  - Speed Reference Selection
    149
  - Speed Reference Ramp
    157
  - Speed Reference Conditioning
    162
  - Speed Control
    167
  - Torque Reference Chain
    178
  - Frequency Reference Chain
    186
  - Limits
    194
  - Fault Functions
    200
  - Supervision
    210
  - Generic Timer & Counter
    213
  - Motor Thermal Protection
    221
  - Load Analyzer
    229
  - Mechanical Brake Control
    233
  - Energy Efficiency
    237
  - Monitoring/Scaling Settings
    240
  - Data Storage
    244
  - Panel Port Communication
    247
  - Fieldbus Adapter (FBA)
    249
  - FBA a Settings
    253
  - FBA a Data in
    255
  - FBA a Data out
    255
  - Embedded Fieldbus
    256
  - DDCS Communication
    263
  - D2D and DDCS Transmit Data
    270
  - D2D and DDCS Receive Data
    274
  - Feedback Selection
    278
  - Encoder Module Settings
    284
  - Encoder 1 Configuration
    285
  - HW Configuration
    287
  - System
    292
  - Motor Control
    302
  - User Motor Parameters
    304
  - Motor Data
    305
- Additional Parameter Data
  
  311
  - What this Chapter Contains
    311
  - Terms and Abbreviations
    311
  - Parameter Groups 1
    312
  - Parameter Groups 10
    316
  - Speed Reference Conditioning
    321
  - Speed Control
    321
  - Torque Reference Chain
    322
  - Frequency Reference Chain
    323
  - Limits
    324
  - Fault Functions
    324
  - Supervision
    325
  - Generic Timer & Counter
    326
  - Motor Thermal Protection
    327
  - Load Analyzer
    328
  - Mechanical Brake Control
    329
  - Energy Efficiency
    329
  - Monitoring/Scaling Settings
    329
  - Data Storage
    330
  - Panel Port Communication
    331
  - Fieldbus Adapter (FBA)
    331
  - FBA a Settings
    332
  - FBA a Data in
    332
  - FBA a Data out
    332
  - Embedded Fieldbus
    332
  - DDCS Communication
    333
  - D2D and DDCS Transmit Data
    334
  - Feedback Selection
    337
  - Encoder Module Settings
    338
  - Encoder 1 Configuration
    339
  - HW Configuration
    339
  - System
    339
  - Motor Control
    340
  - User Motor Parameters
    341
- Fault Tracing
  
  343
  - What this Chapter Contains
    343
  - Safety
    343
  - Indications
    343
    
    Warnings and Faults
    343
    
    Pure Events
    344
    
    Editable Messages
    344
  - Warning/Fault History and Analysis
    344
    
    Event Logs
    344
    
    Other Data Loggers
    345
    
    Parameters that Contain Warning/Fault Information
    345
  - QR Code Generation for Mobile Service Application
    346
  - Warning Messages
    347
  - Fault Messages
    362
- Fieldbus Control through the Embedded Fieldbus Interface (EFB)
  
  383
  - What this Chapter Contains
    383
  - System Overview
    383
  - Connecting the Fieldbus to the Drive
    384
  - Setting up the Embedded Fieldbus Interface
    385
  - Setting the Drive Control Parameters
    386
  - Basics of the Embedded Fieldbus Interface
    389
    
    Control Word and Status Word
    390
    
    References
    390
    
    Actual Values
    390
    
    Data Input/Outputs
    390
    
    Register Addressing
    391
  - About the Control Profiles
    392
  - The ABB Drives Profile
    393
    
    Control Word
    393
    
    Status Word
    395
    
    State Transition Diagram
    396
    
    References
    397
    
    Actual Values
    398
    
    Modbus Holding Register Addresses
    399
  - The Transparent Profile
    400
  - Modbus Function Codes
    401
  - Exception Codes
    402
  - Coils (0Xxxx Reference Set)
    403
  - Discrete Inputs (1Xxxx Reference Set)
    404
  - Error Code Registers (Holding Registers 400090
    406
- Fieldbus Control through a Fieldbus Adapter
  
  407
- Control Chain Diagrams
  
  419
  - What this Chapter Contains
    419
  - Speed Reference Source Selection I
    420
  - Speed Reference Source Selection II
    421
  - Speed Reference Ramping and Shaping
    422
  - Motor Feedback Configuration
    423
  - Load Feedback and Position Counter Configuration
    424
  - Speed Error Calculation
    425
  - Speed Controller
    426
  - Torque Reference Source Selection and Modification
    427
  - Operating Mode Selection
    428
  - Reference Selection for Torque Controller
    429
  - Torque Limitation
    430
  - Torque Controller
    431
  - Frequency Reference Selection
    432
  - Frequency Reference Modification
    433
  - Master/Follower Communication I (Master)
    434
  - Master/Follower Communication II (Follower)
    435

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