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IRB 4400/60
ABB IRB 4400/60 Manuals
Manuals and User Guides for ABB IRB 4400/60. We have
2
ABB IRB 4400/60 manuals available for free PDF download: Product Manual, Product Specification
ABB IRB 4400/60 Product Manual (304 pages)
Brand:
ABB
| Category:
Robotics
| Size: 5.41 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2000/M2000A
13
Product Documentation, IRC5
14
How to Read the Product Manual
16
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
20
Safety Actions
21
Fire Extinguishing
21
Emergency Release of the Robot Axes
22
Make Sure that the Main Power Has Been Switched off
23
Safety Risks
24
Safety Risks During Installation and Service Work on Robots
24
Moving Robots Are Potentially Lethal
26
First Test Run May Cause Injury or Damage
27
Work Inside the Working Range of the Robot
28
Enabling Device and Hold-To-Run Functionality
29
Risks Associated with Live Electric Parts
30
The Unit Is Sensitive to ESD
32
Hot Parts May Cause Burns
33
Safety Risks Related to Pneumatic/Hydraulic Systems
34
Brake Testing
35
Safety Risks During Handling of Batteries
36
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
37
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
41
2 Installation and Commissioning
47
Introduction
47
Installation and Operational Requirements for Foundry Prime Robots
48
Unpacking
52
Pre-Installation Procedure
52
Working Range
56
On-Site Installation
59
Lifting Robot with Roundslings
59
Manually Releasing the Brakes
62
Orienting and Securing the Robot
65
Fitting Equipment on the Robot
68
Mounting Equipment
68
Loads Fitted to the Robot, Stopping Time and Braking Distances
71
Restricting the Working Range
72
Axes with Restricted Working Range
72
Mechanically Restricting the Working Range of Axis 1
73
Mechanically Restricting the Working Range of Axis 2
76
Electrically Restricting the Working Range of Axis 3
79
Unlimited Working Range
81
Risk of Tipping/Stability
83
Electrical Connections
84
Customer Connection on Robot
84
Customer Connections on Upper Arm
86
Additional Installation, Foundry Prime
88
Installation of IRB 4400 in a Water Jet Application
88
Commissioning (Foundry Prime)
92
Start of Robot in Cold Environments
93
3 Maintenance
95
Introduction
95
Introduction for Foundry Prime Robots
96
Maintenance Schedule
97
Specification of Maintenance Intervals
97
Maintenance Schedule
98
Inspection Activities
100
Inspecting Information Labels
100
Inspecting Signal Lamp (Option)
102
Inspection of Mechanical Stop, Axis 1
104
Inspection of Air Hoses (Foundry Prime)
106
Inspection of Surface Treatment (Foundry Prime)
108
General Maintenance Activities
109
Replacing the SMB Battery
109
Cleaning the IRB 4400
111
Changing and Inspecting Oil
114
Type of Lubrication in Gearboxes
114
Inspection of Oil Levels
115
Oil Change, Gearbox Axis 4
118
Oil Change, Gearbox Axis 5 and 6 (All Robot Versions)
121
Oil Change, Gearbox Axis 5 and 6 (IRB 4400/L10 Only)
124
Service Information System, M2000
127
Using the SIS System
127
Description of Service Information System (SIS)
128
SIS System Parameters
131
Setting the SIS Parameters
132
Reading the SIS Output Logs
133
Exporting the SIS Data
134
4 Repair
135
Introduction
135
General Procedures
136
Mounting Instructions for Bearings
136
Mounting Instructions for Seals
138
Cut the Paint or Surface on the Robot before Replacing Parts
140
Performing a Leak-Down Test
142
The Brake Release Buttons May be Jammed after Service Work
143
Complete Robot
144
Replacement of Cable Harness, Axes 1-3
144
Replacement of Cable Harness, Axes 4-6
149
Replacement of Complete Arm System
156
Upper Arm
161
Replacement of Complete Upper Arm
161
Replacement of Wrist Unit
166
Replacement of Arm House Unit, Axis 4
170
Replacement of Mechanical Stop, Axis 4
173
Replacement of Signal Cabling, Upper Arm (Option 042)
176
Measuring the Play, Axis 5
180
Measuring the Play, Axis 6
183
Lower Arm
186
Replacement of Lower Arm
186
Replacement of Tie Rod
190
Replacement of Parallel Arm / Replacement of Bearing
194
Frame and Base
198
Replacement of Balancing Device
198
Replacement of Serial Measurement Unit
206
Replacement of the Brake Release Board
210
Replacement of Mechanical Stop Pin, Axis 1
214
Motors
216
Replacement of Motor, Axis 1
216
Replacement of Motor, Axis 2
221
Replacement of Motor, Axis 3
226
Adjustment of Motors, Axes
231
Removal of Motor, Axes 4, 5 and 6 .............................................................. 4.7.6 Refitting of Motor, Axis 4
233
Refitting of Motor, Axis 5
239
Refitting of Motor, Axis 6
243
Gearboxes
247
Replacement of Gearbox Unit, Axes 1-2-3
247
Adjusting Play on Axis 4, Intermediate Gear
253
Additional Repair Routines for Foundry Prime
255
Repair Routines
255
5 Calibration
263
When to Calibrate
263
Calibration Methods
264
Synchronization Marks and Synchronization Position for Axes
266
Calibration Movement Directions for All Axes
268
Updating Revolution Counters
269
Checking the Synchronization Position
274
Additional Calibration Instruction, IRB 4400
276
6 Decommissioning
277
Environmental Information
277
Decommissioning of Balancing Device
279
Scrapping of Robot
281
7 Reference Information
283
Introduction
283
Applicable Standards
284
Unit Conversion
286
Screw Joints
287
Weight Specifications
290
Standard Tools
291
Special Tools
292
Lifting Accessories and Lifting Instructions
293
8 Spare Part Lists
295
Spare Part Lists and Illustrations
295
9 Circuit Diagram
297
Circuit Diagrams
297
Index
299
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ABB IRB 4400/60 Product Specification (68 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 1.22 MB
Table of Contents
Table of Contents
5
1 Description
9
Structure
9
Introduction
9
Different Robot Versions
11
Definition of Version Designation
11
Safety/Standards
18
Standards
18
Safety
19
Installation
21
Introduction
21
Operating Requirements
22
Mounting the Manipulator
23
Calibration and References
27
Fine Calibration
27
Absolute Accuracy Calibration
28
Load Diagrams
30
Introduction
30
Diagrams
31
Maximum Load and Moment of Inertia for Full Axis 5 Movement
35
Wrist Torque
36
Mounting Equipment
37
Introduction
37
Robot Tool Flange
40
Maintenance and Troubleshooting
41
Introduction
41
Robot Motion
42
Introduction
42
Performance According to ISO 9283
50
Velocity
51
Stopping Distance/Time
52
Signals
53
2 Specification of Variants and Options
55
Introduction
55
General
55
Manipulator
55
Floor Cables
62
Documentation
62
3 Accessories
63
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