ABB IRB 4600 - 40/2.55 Manuals

Manuals and User Guides for ABB IRB 4600 - 40/2.55. We have 1 ABB IRB 4600 - 40/2.55 manual available for free PDF download: Product Manual

ABB IRB 4600 - 40/2.55 Product Manual (374 pages)

IRB 4600 series

Brand: ABB | Category: Robotics | Size: 21.58 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
16
How to Read the Product Manual
18
Safety
19
Introduction to Safety Information
19
General Safety Information
20
Introduction to General Safety Information
20
Safety in the Manipulator System
21
Safety Risks
22
Safety Risks During Installation and Service Work on Manipulators
22
CAUTION - Hot Parts May Cause Burns
25
Safety Risks Related to Tools/Work Pieces
26
Safety Risks Related to Pneumatic/Hydraulic Systems
27
Safety Risks with Pressure Relief Valve
28
Safety Risks During Operational Disturbances
29
Risks Associated with Live Electric Parts
30
Safety Actions
32
Safety Fence Dimensions
32
Fire Extinguishing
33
Emergency Release of the Manipulator's Arm
34
Brake Testing
35
Risk of Disabling Function "Reduced Speed 250 MM/S
36
Safe Use of the Flexpendant
37
Work Inside the Manipulator's Working Range
38
Signal Lamp (Optional)
39
Safety Stops
40
What Is an Emergency Stop
40
Safety Related Instructions
42
Safety Signals in the Manual
42
Safety Symbols on Manipulator Labels
44
DANGER - Moving Manipulators Are Potentially Lethal
49
DANGER - First Test Run May Cause Injury or Damage
50
WARNING - the Brake Release Buttons May be Jammed after Service Work
51
DANGER - Make Sure that the Main Power Has Been Switched off
52
WARNING - the Unit Is Sensitive to ESD
53
WARNING - Safety Risks During Handling of Batteries
54
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
55
Installation and Commissioning
57
Introduction
57
Unpacking
58
Pre-Installation Procedure
58
Working Range and Type of Motion
61
Risk of Tipping/Stability
65
On-Site Installation
66
Lifting Robot with Roundslings
66
Lifting and Turning a Suspended Mounted Robot
69
Manually Releasing the Brakes
70
Orienting and Securing the Robot
73
Setting the System Parameters for a Suspended Robot
76
Fitting Equipment on Robot
78
Loads
84
Installation of Signal Lamp (Option)
85
Restricting the Working Range
86
Introduction
86
Mechanically Restricting the Working Range of Axis 1
87
Installing Options
90
Installation of Cooling Fan for Motors (Option)
90
Installation of Foundry Plus Cable Guard (Option No. 908-1)
97
Installing an Expansion Container
98
Robot in Hot Environments
100
Start of Robot in Hot Environments
100
Robot in Cold Environments
101
Start of Robot in Cold Environments
101
Electrical Connections
102
Robot Cabling and Connection Points
102
Customer Connection on Robot
104
Customer Connections on Upper Arm
106
Maintenance
109
Introduction
109
Maintenance Schedule
110
Specification of Maintenance Intervals
110
Maintenance Schedule
111
Expected Component Life
113
Inspection Activities
114
Inspecting Oil Level, Axis 1 Gearbox
114
Inspecting the Oil Level, Axis 2 Gearbox
121
Inspecting the Oil Level, Axis 3 Gearbox
123
Inspecting the Oil Level, Axis 4 Gearbox
126
Inspecting Oil Level, Gearbox Axes 5 - 6
128
Inspecting the Cable Harness
132
Inspecting Information Labels
134
Inspecting the Mechanical Stop Pin, Axis 1
137
Inspecting Additional Mechanical Stops
140
Inspecting Dampers
142
Inspecting the Pressure Relief Valve
144
Inspecting Signal Lamp (Option)
146
Replacement Activities
148
Type of Lubrication in Gearboxes
148
Changing the Oil, Axis-1 Gearbox on Floor Mounted Robots
150
Changing the Oil, Axis-1 Gearbox on Suspended Robots
156
Changing the Oil, Axis-2 Gearbox
162
Changing the Oil, Axis-3 Gearbox
166
Changing the Oil, Axis-4 Gearbox
172
Changing Oil, Axes-5 and -6 Gearboxes
176
Replacing SMB Battery
182
Cleaning Activities
187
Cleaning, Robot
187
Repair
189
Introduction
189
General Procedures
190
Performing a Leak-Down Test
190
Mounting Instructions for Bearings
191
Mounting Instructions for Seals
193
Complete Robot
195
Removing the Complete Cable Harness
195
Refitting the Complete Cable Harness
207
Replacing SMB Unit
223
Replacing the Brake Release Unit
228
Replacing the Base
232
Upper Arm
242
Replacing the Complete Upper Arm
242
Replacing Complete Tubular Shaft Unit
251
Replacing Wrist Unit
257
Measuring the Play, Axis
262
Measuring the Play, Axis 6
265
Lower Arm
268
Replacing the Lower Arm
268
Frame and Base
275
Replacing Stop Pin Axis 1
275
Motors
278
Removing Motors
278
Refitting Motors
286
Adjusting the Play of Axis 4, 5 and 6 Motors
296
Gearboxes
297
Replacing Gearbox Axis 1
297
Replacing Gearbox Axis 2
303
Replacing Gearbox Axis 3
311
Calibration
319
Introduction
319
Calibration Methods
320
Calibration Scale and Correct Axis Position
322
Calibration Movement Directions for All Axes
325
Updating Revolution Counters
326
Checking the Calibration Position
328
Decommissioning
329
Introduction
329
Environmental Information
330
Robot Description
331
Type C of IRB 4600
331
Reference Information
333
Introduction
333
Applicable Safety Standards
334
Unit Conversion
336
Screw Joints
337
Weight Specifications
340
Standard Tools
341
Special Tools
342
Lifting Accessories and Lifting Instructions
344
Spare Part List
345
Rebuilding Parts
345
Base Cover Assembly
347
Base and Frame Unit
348
Lower Arm and Frame
350
Upper Arm IRB 4600-60/2.05, -40/2.05-40/2.50, -20/2.55
352
Wrist Unit (60 Kg/45 Kg/20 Kg)
358
Electrical Connections
361
Gearboxes
363
Motors
365
Labels
367
Options
368
Circuit Diagram
369
About Circuit Diagrams
369

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ABB IRB 4600 - 40/2.55 Manuals

ABB IRB 4600 - 40/2.55 Product Manual (374 pages)

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