ABB PFEA 112 Manuals

Manuals and User Guides for ABB PFEA 112. We have 1 ABB PFEA 112 manual available for free PDF download: User Manual

ABB PFEA 112 User Manual

ABB PFEA 112 User Manual (216 pages)

Web Tension Systems with Tension Electronics

Brand: ABB | Category: Measuring Instruments | Size: 7.07 MB

Table of Contents

Table of Contents
3
Chapter 1 Introduction

11
- About this Manual
  11
- Cyber Security Disclaimer
  11
- WEEE: Waste Electrical and Electronic Equipment
  11
- How to Use this Manual
  12
  - Getting Started
    12
  - Saving Actual Data and Settings at Commissioning
    12
- About this System
  13
- Safety Instructions
  14
  - Personnel Safety
    14
  - Equipment Safety
    14
- The Measuring Technique Based on Pressductor® Technology
  15
Chapter 2 Installation

17
- About this Chapter
  17
- Safety Instructions
  17
- Mounting the Load Cells
  17
- Installing the Electronic Unit
  18
  - Selecting and Routing the Cabling
    18
    
    Recommended Cabling
    18
    
    Interference
    20
    
    Synchronization
    20
  - Mounting the Tension Electronics PFEA111/112
    21
    
    IP 65-Version (NEMA 4)
    21
    
    IP 20-Version (Unsealed)
    23
  - Earthing
    24
- Installing MNS Select Floor Cabinet
  25
- Installing Junction Box PFXC 141
  27
- Connecting the Load Cells
  28
- Connecting Optional Units
  29
  - Insulation Amplifier PXUB 201 (Only for the IP 20-Version)
    29
  - Power Supply Unit Sd83X
    29
Chapter 3 Commissioning

31
- About this Chapter
  31
- Safety Instructions
  31
- Necessary Equipment and Documentation
  31
- Using the Panel Buttons
  32
  - Navigating and Confirming
    32
  - Changing Numerical Values and Parameters
    32
- Menu Overview
  33
- Step-By-Step Commissioning Guide
  34
- Performing Basic Settings
  35
- Performing a Fast Setup
  35
  - Performing Fast Setup Using Hanging Weights
    36
  - Performing Fast Setup Using Wrap Gain
    38
- Checking Load Cell Signal Polarity
  39
- Checking Load Cell Function
  39
- Performing a Complete Setup
  40
  - Overview
    40
- Complete Setup Sequence
  41
  - Presentation Menu
    41
    
    Set Language
    41
    
    Set Unit
    41
    
    Set Web Width
    42
    
    Set Decimals
    42
  - Set Object
    43
  - Nominal Load
    44
  - Zero Set
    45
  - Set Wrap Gain
    46
  - Voltage Output
    48
  - Current Output
    50
  - Miscellaneous Menu
    52
    
    Profibus
    52
    
    Set Factory Default
    52
  - Service Menu
    53
    
    Maximum Load / Present Offset
    54
    
    Reset A/B
    54
    
    Simulation Function
    54
- Profibus DP Communication with PFEA112
  55
- Commissioning of Optional Units
  62
Chapter 4 Operation

65
- About this Chapter
  65
- Safety Instructions
  65
- Operating Devices
  65
- Start-Up and Shut-Down
  66
  - Start-Up
    66
  - Shut-Down
    66
- Normal Run
  66
- Measuring Values on the Display
  67
- Operator Menus
  68
  - Web Tension
    69
    
    Standard Roll (Two Load Cells)
    69
    
    Single Side a or Single Side B Measurement (One Load Cell)
    69
  - Error and Warning Messages
    69
Chapter 5 Maintenance

71
- About this Chapter
  71
- Preventive Maintenance
  71
Chapter 6 Fault-Tracing

73
- About this Chapter
  73
- Safety Instructions
  73
- Interchangeability
  74
- Necessary Equipment and Documentation
  74
- Fault-Tracing Procedure
  75
- Error and Warning Messages in PFEA111/112
  76
  - Error Messages
    76
  - Warning Messages
    76
- Fault Symptoms and Measures
  77
- Warnings and Errors Detected by the Tension Electronics
  79
  - Errors
    79
    
    Flash Memory Error
    79
    
    EEPROM Memory Error
    79
    
    Supply Error
    79
    
    Load Cell Excitation Error
    80
  - Warnings
    80
    
    Profibus Communication Problem
    80
    
    Synchronization Problem
    80
  - Changing to Single Side Measurement if One Load Cell Is Faulty
    81
- Changing Load Cells
  82
Appendix A Technical Data for Tension Electronics PFEA111/112

83
- About this Appendix
  83
- Definitions Used in the Web Tension Systems
  84
  - Coordinate System
    85
- Technical Data
  86
- Factory Default Settings
  89
- Optional Units
  90
  - Insulation Amplifier PXUB 201
    90
  - Power Supply Unit Sd83X
    91
  - Junction Box PFXC 141
    91
- Drawings
  92
  - Dimension Drawing 3BSE017052D64, Rev. D
    92
  - Dimension Drawing 3BSE029997D0064, Rev. a
    93
- Profibus DP - GSD File for PFEA112
  94
Appendix B PFCL 301E - Designing the Load Cell Installation

97
Appendix C PFTL 301E - Designing the Load Cell Installation

111
Appendix D PFRL 101 - Designing the Load Cell Installation

125
Appendix E PFTL 101 - Designing the Load Cell Installation

149
Appendix F PFCL 201 - Designing the Load Cell Installation

173
Appendix G PFTL 201 - Designing the Load Cell Installation

193
- About this Appendix
  193
- Basic Application Considerations
  193
- Step-By-Step Guide for Designing the Load Cell Installation
  194
- Installation Requirements
  195
- Mounting Alternatives, Calculating Force and Calculating Wrap Gain
  196
  - Horizontal Mounting
    196
  - Inclined Mounting
    197
- Force Calculation for Measurement with a Single Load Cell
  198
  - The most Common and Simple Solution
    198
  - Force Calculation When the Web Is Not Centered on the Roll
    199
- Mounting the Load Cells
  200
  - Preparations
    200
  - Adapter Plates
    200
  - Mounting
    200
  - Cabling
    202
- Technical Data Load Cell PFTL 201
  203
- Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. C
  205
- Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. C
  206
- Dimension Drawing, 3BSE008723, Rev. D
  207
- Dimension Drawing, 3BSE008904, Rev. D
  208
- Dimension Drawing, 3BSE008724, Rev. F
  209
- Dimension Drawing, 3BSE008905, Rev. G
  210
- Dimension Drawing, 3BSE008917, Rev. H
  211
- Dimension Drawing, 3BSE008918, Rev. G
  212
Appendix H Actual Data and Settings at Commissioning

213
- Document the Commissioning in this Form
  213

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