HP Indigo press 3050 Manuals

Manuals and User Guides for HP Indigo press 3050. We have 2 HP Indigo press 3050 manuals available for free PDF download: User Manual, Troubleshooting Manual

HP Indigo press 3050 User Manual (288 pages)

Brand: HP | Category: Power Tool | Size: 13.52 MB

Table of Contents
4
1 Preface

10
- About this User Guide
  11
- Conventions Used in this Guide
  12
2 Getting Started

14
- Overview
  15
  - Digital Offset Color Printing
    15
- Press Specifications
  15
  - Printing Rate
    15
  - A Tour of the Press
    17
  - HP Indigo Press 3050 Jobs
    17
- A Look Inside the Press
  18
- Print Cycle
  19
  - Starting up
    19
  - Charging and Discharging the PIP
    19
  - Inking the PIP
    20
  - Transferring to the Blanket
    21
  - Printing the Image
    21
3 Safety

24
- Overview
  25
- Warning Signs and Labels
  25
  - Warning Labels on the Press
    25
  - Warning Signs
    26
  - Placement of Warning Labels
    27
- Safety Devices
  27
  - Material Safety Data Sheets (MSDS)
    27
  - Fire Extinguishing Equipment
    27
  - Eye Wash Stations
    27
  - Noise Levels
    28
  - Heat Insulating Tools
    28
  - Electrical Safety
    28
- Emergency Power Shutdown
  29
- Door Interlocks and Warning Indicators
  30
- Maintenance Safety and Emergency Procedures
  32
  - Standby Status
    32
  - Inching Button
    32
  - Inch-Safe-Service Method
    33
  - Machine Lockout Procedure
    33
- Flammable Liquids and Fumes
  34
4 HP Indigo Press 3050 Basics

36
- The Press Interface
  37
  - Control Panel
    37
  - User Level
    37
  - Windows and Sub-Windows
    37
  - Wizards
    37
- HP Indigo Online Help Suite
  38
  - About the Online Help Suite
    38
  - Reference Guide
    38
  - Operation Guide
    39
  - Help Topics Window
    40
  - Related Topics
    40
5 The Main Windows

42
- Using the Control Panel
  43
  - Machine State Indicator
    43
  - Current Print Job Panel
    44
  - Print Buttons
    44
  - The Schematic Animated Indicator
    45
- Managing Jobs
  47
  - The Job Manager Window
    47
  - The Loaded Jobs List
    48
  - Changing the Order of the Print Queue
    48
  - Retained Jobs
    49
  - Archiving
    49
- Using the Job Editor
  49
  - Job Editor Functions
    50
  - Accessing the Job Editor
    50
  - Configuring the Hotfolder
    50
- Job Imposition
  52
6 Operating the Press

54
- Turning the Press on and off
  55
  - Turning the Press on
    55
  - Turning the Press off
    55
  - Preparing the Press
    56
- Printing Jobs
  57
  - Stage 1: Preparing the Press
    57
  - Stage 2: Proofing
    57
  - Stage 3: Printing the Full Run
    60
  - Divider between Pages
    61
- Job Maintenance
  61
  - Editing Job Properties
    62
  - Job Look-Up Tables (Luts)
    63
  - Screening
    64
  - Inks "Double-Hit" Printing
    64
  - Color Match
    65
  - Image Placement
    65
  - Annotation
    66
- Service Operations
  68
  - Control Pad Button
    68
  - Emergency Stop Buttons
    69
  - Inching Button
    69
  - Paper Feed Button
    69
  - Sample Tray Button
    70
  - Handwheel
    70
  - Consumables Overview
    71
  - Ink Replenishment
    71
  - Imaging Oil Replenishment
    71
  - Paper Transport Adjustment
    72
  - Blanket Maintenance
    72
  - Impression Paper Maintenance
    73
  - Replacing the Impression Paper
    73
  - Photo Imaging Plate (PIP) Maintenance
    73
- Calibrating the Press Colors
  73
7 Operator Routines

84
- Overview
  85
  - Practical Tips before Performing Maintenance Routines
    85
- Start-Of-Day Routine
  85
  - Pre-Conditions
    85
  - Power-Up Procedure
    86
- End-Of-Day Routine
  86
- Weekly Routines
  86
- Monthly Routines
  87
- Mechanical System Lubrication
  87
  - Paper Feed Unit
    89
  - Input Conveyor
    93
  - Front Section
    94
  - Paper Exit
    96
  - Rear Section
    97
8 Handling Ink

100
- Overview
  101
- Draining the Ink Tank
  102
- Replacing Ink Cans and Rebuilding Ink
  103
  - Replacing Ink Cans
    103
  - Rebuilding the Ink in a Tank
    104
- Adjusting Ink Density
  106
  - Calibrating Ink Density Wizard
    106
  - Decreasing Ink Density
    106
- Adjusting Ink Conductivity
  107
  - Adding Imaging Agent
    108
  - Decreasing Ink Conductivity
    108
- Viewing the Ink Can Log
  109
  - Accessing the Ink Log
    109
- Cleaning the Ink Pump
  110
9 Blanket

114
- Overview
  115
- Replacing the Blanket
  115
  - Removing the Old Blanket
    115
  - Installing a New Blanket
    118
- Cleaning the Blanket
  121
  - Recovering the Blanket Surface
    122
  - Automatic Blanket Cleaner Page
    124
- Shifting Separations
  127
  - For Simplex Printing
    127
  - For Duplex Printing
    127
- ITM Temperature Sensor
  128
- First Pressure Adjustment
  129
  - Overview
    129
- Removing the ITM Hood
  133
10 Pip

136
- Overview
  137
- Replacing the PIP
  137
  - Removing the Old PIP
    137
  - Installing the New PIP
    141
  - Replacing the PIP Underlayer
    144
  - Updating Your System
    149
  - Viewing the PIP Log
    149
11 Paper Transport

150
- Overview
  151
  - Paper Storage
    151
  - Paper Specifications
    151
  - Grain Direction
    152
  - Sheet Trimming
    152
  - Sheet Size
    152
- Paper Transport Subsystems
  152
  - Paper Feed Unit
    152
  - Feed Conveyor
    152
  - Grippers
    153
  - Perfector
    153
  - Exit Unit
    153
- Paper Transport Control Pads
  153
  - Paper Feed Unit
    153
  - Press
    155
- Adjusting the Paper Transport System
  156
  - At Your Workstation
    156
  - Paper Path Adjustments
    157
- Defining Substrate Type
  158
- Loading a Substrate
  159
- Adjusting the Input Tray
  162
  - Before You Begin
    162
  - Adjusting Paper Tray Guides
    163
  - Adjusting Suction and Blower Flow Rate
    164
  - Adjusting the Top Paper Guides
    165
- Adjusting the Double Feed Sensor
  165
- Adjusting the Conveyor Belts
  167
  - Adjusting the First Friction Wheels
    168
- Adjusting the Front Static Guide and Rear Jogger
  169
- Testing the Substrate Transport System
  172
  - Front-To-Back Registration
    173
- Sample Tray Configuration
  175
- Accessing the Impression Drum Area
  176
- Clearing Paper Jams
  177
- Maintaining the Paper Transport System
  178
- Removing Paper Jammed under Cleaning Station
  184
- Removing Paper Shreds under the Air Knife
  187
12 Impression Drum

190
- Overview
  191
- Replacing the Impression Paper
  191
13 Imaging Oil

194
- Overview
  195
- Imaging Oil Filters
  195
  - Refilling the Imaging Oil Tank
    196
  - Replacing the Imaging Oil Filters
    197
- Imaging Oil Cleanness Sensor
  200
14 Cleaning Station

202
- Overview
  203
- Cleaning the Cleaning Station Blade
  203
- Rotating and Replacing the Cleaning Station Blade
  205
  - Removing the Cleaning Station
    207
  - Installing the Cleaning Station
    209
- Sponge Roller Replacement
  209
15 Scorotron

212
- Overview
  213
- Scorotron Maintenance Procedures
  213
  - Maintaining the Scorotron
    213
  - Replacing the Scorotron Corona
    214
  - Replacing the Damper
    217
  - Maintaining the Scorotron
    218
16 Binary Ink Developer (BID)

220
- Overview
  221
- Replacing the BID
  222
  - Diagnostics
    222
  - Removing the BID Unit
    223
  - Installing the BID Unit
    226
  - Registering BID Replacement
    228
  - Returning the BID
    229
- Reusing the BID Unit
  230
  - Storing the BID Unit
    230
  - Reinstalling a BID Unit
    230
- Adjusting the BID to the PIP Pressure
  231
- Adjusting the BID Engage and Disengage Angle
  233
  - Adjusting BID Engage/Disengage
    234
  - Correcting an Inkless Spot on the Leading Edge
    238
- Press Long-Term Shutdown Maintenance
  239
- Bellows Position
  240
- BID Troubleshooting
  240
  - Black BID Cleaning Procedure
    245
  - Checking Ink Flow
    247
  - Calibrating Ink Density Using an External Densitometer
    249
  - Adjusting Ink Conductivity
    249
  - Manual BID Control
    250
- BID Washer
  250
- Cleaning the Ink Tank
  250
  - Procedure for Activating BID Ink Pump
    252
17 Pre-Transfer Erase (PTE)

254
- Overview
  255
- Cleaning the PTE Cover
  255
18 Blower Cabinet

258
- Overview
  259
- Draining the Cooler Waste
  259
- Draining the Solids Air Compressor
  260
19 Chiller

262
- Overview
  263
  - Chiller Type
    263
- Warnings
  263
- Operating Conditions
  264
- Control Panel
  265
  - Components of the Control Panel
    265
  - Control Thermostat
    266
- Maintenance
  266
  - Weekly
    266
  - Monthly
    266
  - Yearly
    266
- Troubleshooting
  267
- Chiller Timer
  268
  - Setting the Timer
    269
20 Long-Term Shutdown

272
- Long-Term Shutdown
  273
  - Initializing after a Long-Term Shutdown
    273
21 Glossary

274
- 21 Glossary
  275
A Parts and Supplies

278
- Imaging Products
  279
- Operator Maintenance Parts
  280
- Special Tools and Jigs
  280
- Supplies
  281
  - Accessories
    281
  - Substrate Treatment
    281
Index

282
B Service and Support

286

HP Indigo press 3050 Troubleshooting Manual (30 pages)

Brand: HP | Category: Power Tool | Size: 7.9 MB

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HP Indigo press 3050 Manuals

HP Indigo press 3050 User Manual (288 pages)

Table of Contents

1 Preface

2 Getting Started

3 Safety

4 HP Indigo Press 3050 Basics

5 The Main Windows

6 Operating the Press

7 Operator Routines

8 Handling Ink

9 Blanket

10 Pip

11 Paper Transport

12 Impression Drum

13 Imaging Oil

14 Cleaning Station

15 Scorotron

16 Binary Ink Developer (BID)

17 Pre-Transfer Erase (PTE)

18 Blower Cabinet

19 Chiller

20 Long-Term Shutdown

21 Glossary

A Parts and Supplies

Index

B Service and Support

HP Indigo press 3050 Troubleshooting Manual (30 pages)

Table of Contents

Preface

Introduction

Banding Troubleshooting

Causes of Banding

Appendix 1 Banding Types - Samples

Appendix 2 Gear Transmission Schemas

Appendix 3 Periodic Banding Table - Caused by Gears and Rotating Parts

Appendix 4 Constant Banding Table

Appendix 5 Troubleshooting Constant Banding Caused by Gear Teeth

Appendix 6 Second Transfer Banding - Troubleshooting Procedure

Appendix 7 Optional Alternative Mechanical Banding Diagnostic Method

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